Archon WD2010 Installation, Operation & Maintenance Instructions Manual Download Page 9

INSTALLATION/OPERATION/MAINTENANCE INSTRUCTIONS FOR 

ARCHON MODELS WD2010L, WD2010, WD2010H WASHDOWN STATIONS 

 

 

 

 

Installation: 1004 Rev 4  

Issued: February 7, 2013

 

 

 

C.

 

Troubleshooting 

 

Problem: Diaphragm 

operated 

steam valve fails to open. 

 

Cause Cure 

Less than 5 to 6 GPM water flow. 

Make sure manually operated steam valve is turned off and raise 
water pressure to achieve a minimum of 5 to 6 GPM (3 to 4 GPM 
for the WD2010L) water flow. 

Blockage of water flow path through 
unit 

Remove discharge hose and open water valve to check water 
flow through unit. 

Blockage of water flow path outside 
unit. 

Remove union valve connections to unit and open water valve to 
check water flow. 

Damaged diaphragm. 

Follow Disassembly-Reassembly steps Section V., Paragraph D. 
below and check for damage to diaphragm and replace it if 
necessary.* 

* Do not rotate connector (Item 103, Figure 5) after assembling the diaphragm.  

                   
 
Problem: 

Outlet water temperature is slow in responding to desired temperature. 

 

Cause Cure 

Condensate in steam line. 

Install or correct operation of steam trap in steam line near unit. 

 
 
 

 

 

 

 

 

 

Problem: 

Outlet water temperature is less than desired. 

 

Cause Cure 

Operating conditions do not meet 
requirements to properly operate unit. 

Check application, including consulting with Archon to determine 
operating conditions 

Water supply pressure too low with 
respect to steam supply pressure. 

Install water line pressure regulator to reduce water supply 
pressure to 5 to 10 psi less than the steam supply pressure. 

 
 
 
Problem: 

The heated water spray leaving the spray gun shows bursts of steam (water vapor). 

 

Cause Cure 

Steam flow too high. Operating above 
the recommended 190°F outlet water 
temperature limit. 

Throttle the steam flow or increase water flow to reduce the 
discharge water temperature. 

 
 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for WD2010

Page 1: ...STRUCTIONS FOR ARCHON MODELS WD2010L WD2010 WD2010H WASHDOWN STATIONS Installation 1004 Rev 4 Issued February 7 2013 1 ARCHON Industries Inc Washdown Stations Models WD2010L WD2010 WD2010H Installatio...

Page 2: ...tion I INTRODUCTION A Features and Specification The Archon washdown station is a complete pre engineered package including 1 Manually operated valves for steam and water supply lines 2 Diaphragm oper...

Page 3: ...esign ratings or application data limits Exceeding these limits can cause serious personal injury and or property damage The hot water coming out of the unit may flash to steam if the outlet temperatu...

Page 4: ...ounding atmosphere in the specific application Important If the performance data of the washdown station as received does not conform with any of the criteria above do not proceed with installation Co...

Page 5: ...roper sequence 5 After mounting to wall wrench tighten union connections of each manually operated valve Figure 2 B Effect of Related Piping and Precautions 1 The washdown station should be installed...

Page 6: ...igger of spray gun to establish full flow of water 3 Slowly and partially open the manually operated steam line valve to first check for leaks If leaks are evident close valve allow line to cool off t...

Page 7: ...are familiar with this equipment and thoroughly understand all the instructions in this manual for all maintenance A Preventive Maintenance Create maintenance schedules safety manuals and inspection d...

Page 8: ...washdown station out of service and replacing the O Ring or gasket 3 Leaks at the diaphragm should be corrected by tightening the bolts at the diaphragm cap 8 or by taking the unit out of service and...

Page 9: ...agm and replace it if necessary Do not rotate connector Item 103 Figure 5 after assembling the diaphragm Problem Outlet water temperature is slow in responding to desired temperature Cause Cure Conden...

Page 10: ...m and water valves 75S 75W c While holding unit firmly to keep it from falling loosen and remove anchor bolts 245 to wall d Remove unit from wall along with pipe spacers 79 and set aside 3 Disassembly...

Page 11: ...DANGER DANGER O Rings and gaskets are permanently deformed by compression and if reused can cause leaks resulting in the release of live steam This can cause serious personal injury and or property da...

Page 12: ...d connector 103 onto end of stem assembly 17 by turning in a clockwise direction e Install upper diaphragm casing 45 over the connector 103 and onto the valve body 11 Secure the upper diaphragm casing...

Page 13: ...0A in the valve body Install O ring 39A on the jet body 82 Ensuring that the two sides line up laterally loosely assemble steam valve body 11 to the jet body 82 with two bolts and nuts 100 4B Do not t...

Page 14: ...6A Diaphragm Retainer 39A O Ring Flange 125 Wave Washer 39B O Ring Extension 125A Washer 39D O Ring Packing 140 Water Check Spring 39E O Ring Connector 140A Steam Check Spring 39V O Ring Nozzle Jet 14...

Page 15: ...INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS FOR ARCHON MODELS WD2010L WD2010 WD2010H WASHDOWN STATIONS Installation 1004 Rev 4 Issued February 7 2013 15 Figure 5...

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