Archon WD2010 Installation, Operation & Maintenance Instructions Manual Download Page 2

INSTALLATION/OPERATION/MAINTENANCE INSTRUCTIONS FOR 

ARCHON MODELS WD2010L, WD2010, WD2010H WASHDOWN STATIONS 

 

 

 

 

Installation: 1004 Rev 4  

Issued: February 7, 2013

 

 

This manual has been prepared as an aid and guide for personnel involved in installation or maintenance.  All 
instructions must be read and understood thoroughly before attempting any installation, operation, or maintenance.  
Failure to follow any instruction can possibly result in a malfunction of the washdown station resulting in physical 
injury to personnel.  Additionally, property damage can occur. 
 
Important: Archon does not have control over the manner in which its washdown station is handled, installed, or 
used, and Archon cannot and does not warrant or guarantee that a washdown station is suitable or compatible with 
the user’s specific application. 

 

DANGER

 

 

Always wear safety glasses, face shield, wet suit, boots and gloves, when 
installing, servicing or operating a washdown station. 
 
 

I.

 

INTRODUCTION:

 

 

A.

 

Features and Specification 

 

The Archon washdown station is a complete, pre-engineered package including: 

 
1.

 

Manually operated valves for steam and water supply lines. 

2.

 

Diaphragm operated steam valve that opens when 5 to 6 GPM (3 to 4 GPM for the WD2010L) of water 
is flowing. 

3.

 

Flow orifice for three steam pressure ranges. 

4.

 

Integral steam and water line check valves to prevent back flow. 

5.

 

Positive steam safety shut-off. 

6.

 

Discharge liquid temperature gage. 

7.

 

Integral direct steam injection heater. 

8.

 

Integral wall mounting system. 

9.

 

Integral stainless steel hose rack. 

10.

 

Optional hose with swivel at each end & trigger-operated spray gun or lance. 

 

 

Archon washdown stations are designed to heat the water by direct contact with steam, producing an efficient means 
of cleanup for most industrial plants where cleaning applications are required. 
 

B.

 

Design Rating PSIG at Maximum and Minimum Operating Temperatures 

 

 

 

To determine the maximum allowable working pressure for a specific temperature, the user must refer to Archon 
dimension sheets, or when provided, the specifically stated design limits on an Archon product proposal. 
 

Summary of Contents for WD2010

Page 1: ...STRUCTIONS FOR ARCHON MODELS WD2010L WD2010 WD2010H WASHDOWN STATIONS Installation 1004 Rev 4 Issued February 7 2013 1 ARCHON Industries Inc Washdown Stations Models WD2010L WD2010 WD2010H Installatio...

Page 2: ...tion I INTRODUCTION A Features and Specification The Archon washdown station is a complete pre engineered package including 1 Manually operated valves for steam and water supply lines 2 Diaphragm oper...

Page 3: ...esign ratings or application data limits Exceeding these limits can cause serious personal injury and or property damage The hot water coming out of the unit may flash to steam if the outlet temperatu...

Page 4: ...ounding atmosphere in the specific application Important If the performance data of the washdown station as received does not conform with any of the criteria above do not proceed with installation Co...

Page 5: ...roper sequence 5 After mounting to wall wrench tighten union connections of each manually operated valve Figure 2 B Effect of Related Piping and Precautions 1 The washdown station should be installed...

Page 6: ...igger of spray gun to establish full flow of water 3 Slowly and partially open the manually operated steam line valve to first check for leaks If leaks are evident close valve allow line to cool off t...

Page 7: ...are familiar with this equipment and thoroughly understand all the instructions in this manual for all maintenance A Preventive Maintenance Create maintenance schedules safety manuals and inspection d...

Page 8: ...washdown station out of service and replacing the O Ring or gasket 3 Leaks at the diaphragm should be corrected by tightening the bolts at the diaphragm cap 8 or by taking the unit out of service and...

Page 9: ...agm and replace it if necessary Do not rotate connector Item 103 Figure 5 after assembling the diaphragm Problem Outlet water temperature is slow in responding to desired temperature Cause Cure Conden...

Page 10: ...m and water valves 75S 75W c While holding unit firmly to keep it from falling loosen and remove anchor bolts 245 to wall d Remove unit from wall along with pipe spacers 79 and set aside 3 Disassembly...

Page 11: ...DANGER DANGER O Rings and gaskets are permanently deformed by compression and if reused can cause leaks resulting in the release of live steam This can cause serious personal injury and or property da...

Page 12: ...d connector 103 onto end of stem assembly 17 by turning in a clockwise direction e Install upper diaphragm casing 45 over the connector 103 and onto the valve body 11 Secure the upper diaphragm casing...

Page 13: ...0A in the valve body Install O ring 39A on the jet body 82 Ensuring that the two sides line up laterally loosely assemble steam valve body 11 to the jet body 82 with two bolts and nuts 100 4B Do not t...

Page 14: ...6A Diaphragm Retainer 39A O Ring Flange 125 Wave Washer 39B O Ring Extension 125A Washer 39D O Ring Packing 140 Water Check Spring 39E O Ring Connector 140A Steam Check Spring 39V O Ring Nozzle Jet 14...

Page 15: ...INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS FOR ARCHON MODELS WD2010L WD2010 WD2010H WASHDOWN STATIONS Installation 1004 Rev 4 Issued February 7 2013 15 Figure 5...

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