Archon WD2010 Installation, Operation & Maintenance Instructions Manual Download Page 5

INSTALLATION/OPERATION/MAINTENANCE INSTRUCTIONS FOR 

ARCHON MODELS WD2010L, WD2010, WD2010H WASHDOWN STATIONS 

 

 

 

 

Installation: 1004 Rev 4  

Issued: February 7, 2013

 

 

 

A.

 

Mounting  

 

1.

 

Although the washdown station can be oriented in any position, it is recommended to position the unit with the 
steam and water inlet lines vertically.  In this manner, the thermometer dial will be up-right, and the discharge 
line will be pointing down. 

2.

 

Prior to mounting unit, remove the manually operated valves by loosening the union connection on the bottom 
of each valve.  Mount valves to inlet piping using Teflon tape or equivalent on all male pipe threads as shown in 
Figure 3. 

3.

 

Mount the washdown station to the wall by drilling two (2) 5/8” diameter holes, minimum 1-1/2” deep, with 
masonry drill 9 1/16” apart and on a horizontal plane.  See Figure 2.  After drilling holes, insert bolt anchors into 
holes until they are flush with the wall. 

4.

 

Insert 3/8” diameter bolts through the holes in the mounting lugs and thread bolts into anchors making sure that 
the pipe spacers are in place.  See exploded view for proper sequence. 

5.

 

After mounting to wall, wrench-tighten union connections of each manually operated valve. 

 

 

Figure 2 

 

 

B.

 

Effect of Related Piping and Precautions 

 
1.

 

The washdown station should be installed with piping and fittings that provide minimum resistance to flow.  
Pipeline friction losses must always be a consideration when estimating washdown station performance. 

2.

 

It is recommended that provisions be made for pressure gage connections near the water inlet, and steam inlet 
connections of the washdown station.  If performance problems occur during operation, it may be necessary to 
install pressure gages to identify the problem. 

3.

 

Steam line must be clean, insulated, and as short as possible to prevent condensation of steam and excessive 
line friction losses. 

4.

 

Do not impose system-piping loads on  washdown  station.    Unit  is  designed to be supported by the wall-
mounting bracket. 

5.

 

It is recommended that the steam line be provided with a steam trap and strainer.  It is also recommended to 
install an in-line water strainer in the water supply line to prevent occlusion of the line. 

6.

 

It is recommended to install check valves upstream of the washdown steam and water inlets to isolate the 
washdown station from live steam and water lines all the time. 

 

9-1/16“

5/8“ dia. Holes

Summary of Contents for WD2010

Page 1: ...STRUCTIONS FOR ARCHON MODELS WD2010L WD2010 WD2010H WASHDOWN STATIONS Installation 1004 Rev 4 Issued February 7 2013 1 ARCHON Industries Inc Washdown Stations Models WD2010L WD2010 WD2010H Installatio...

Page 2: ...tion I INTRODUCTION A Features and Specification The Archon washdown station is a complete pre engineered package including 1 Manually operated valves for steam and water supply lines 2 Diaphragm oper...

Page 3: ...esign ratings or application data limits Exceeding these limits can cause serious personal injury and or property damage The hot water coming out of the unit may flash to steam if the outlet temperatu...

Page 4: ...ounding atmosphere in the specific application Important If the performance data of the washdown station as received does not conform with any of the criteria above do not proceed with installation Co...

Page 5: ...roper sequence 5 After mounting to wall wrench tighten union connections of each manually operated valve Figure 2 B Effect of Related Piping and Precautions 1 The washdown station should be installed...

Page 6: ...igger of spray gun to establish full flow of water 3 Slowly and partially open the manually operated steam line valve to first check for leaks If leaks are evident close valve allow line to cool off t...

Page 7: ...are familiar with this equipment and thoroughly understand all the instructions in this manual for all maintenance A Preventive Maintenance Create maintenance schedules safety manuals and inspection d...

Page 8: ...washdown station out of service and replacing the O Ring or gasket 3 Leaks at the diaphragm should be corrected by tightening the bolts at the diaphragm cap 8 or by taking the unit out of service and...

Page 9: ...agm and replace it if necessary Do not rotate connector Item 103 Figure 5 after assembling the diaphragm Problem Outlet water temperature is slow in responding to desired temperature Cause Cure Conden...

Page 10: ...m and water valves 75S 75W c While holding unit firmly to keep it from falling loosen and remove anchor bolts 245 to wall d Remove unit from wall along with pipe spacers 79 and set aside 3 Disassembly...

Page 11: ...DANGER DANGER O Rings and gaskets are permanently deformed by compression and if reused can cause leaks resulting in the release of live steam This can cause serious personal injury and or property da...

Page 12: ...d connector 103 onto end of stem assembly 17 by turning in a clockwise direction e Install upper diaphragm casing 45 over the connector 103 and onto the valve body 11 Secure the upper diaphragm casing...

Page 13: ...0A in the valve body Install O ring 39A on the jet body 82 Ensuring that the two sides line up laterally loosely assemble steam valve body 11 to the jet body 82 with two bolts and nuts 100 4B Do not t...

Page 14: ...6A Diaphragm Retainer 39A O Ring Flange 125 Wave Washer 39B O Ring Extension 125A Washer 39D O Ring Packing 140 Water Check Spring 39E O Ring Connector 140A Steam Check Spring 39V O Ring Nozzle Jet 14...

Page 15: ...INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS FOR ARCHON MODELS WD2010L WD2010 WD2010H WASHDOWN STATIONS Installation 1004 Rev 4 Issued February 7 2013 15 Figure 5...

Reviews: