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26.04.19

Manual

POP 310

Industrial polishing machine

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Summary of Contents for POP 310

Page 1: ...26 04 19 Manual POP 310 Industrial polishing machine ...

Page 2: ...2 READ THIS MANUAL BEFORE USE ...

Page 3: ...lishing machine are manufactured in accordance with the provisions of the European Parliament and Council Directive 2006 42 EC of 17 May 2006 And also in accordance with Low Voltage EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 35 EU of 26 February 2014 EMC EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 30 EU of 26 February 2014 DK 9460 Brovst Claus Nielsen Producent ...

Page 4: ...EM 13 5 SPARE PARTS LIST 14 5 1 SPLIT DRAWING OF POP 310BASIC MODEL 14 5 2 SPARE PARTS LIST FOR POP 310 14 5 3 SPLIT DRAWING OF POP 310WITH POLISHING MOPS 15 5 4 SPARE PARTS LIST FOR POP 310 WITH POLISHING MOPS 15 5 5 SPLIT DRAWING OF POP 310WITH BELT ARM 16 5 6 SPARE PARTS LIST FOR POP 310 BELT ARM 17 5 7 SPLIT DRAWING OF KU EXHAUST SYSTEM FOR POP 310 FEJL BOGMÆRKE ER IKKE DEFINERET 6 8 SPARE PAR...

Page 5: ...t Please wire the machine according to the given voltages stated in this manual and on the motor sign Please see wiring diagram see section 7 3 Check for correct direction of rotation on the motor All wiring must be performed by an authorized electrician Fig 1 1 Before start operating please check if the polishing discs A see fig 1 1 are firmly secured to the rotor The polishing disc is mounted wh...

Page 6: ...the tool he is working with He knows they represent a constantly improved design He also knows that incorrect use of the machine is dangerous This is the theme of a new safety programme for use of machine tools These safety regulations are based on approved practice in the industry and in the workshop 3 All machine tools equipped with a power plug must be earthed If you use an adapter to fit a 2 p...

Page 7: ...each Keep your balance and a good foothold all the time 15 Maintain the tool carefully The best and safest work is achieved by keeping the tool sharp and clean Follow the instructions when lubricating and replacing spare parts 18 Use recommended spare parts Look in the manual for recommended spare parts Using obsolete spare parts can lead to people being injured 17 Switch off the power to the tool...

Page 8: ...8 ...

Page 9: ...hanged simply unscrew nut A see fig 2 1 first then dismount the flange B Now the polishing disc C can be removed Mount the new polishing disc to the rotor and the flanges B and the nut A is mounted and tightened The nut A must be tightened just enough to hold the polishing disc securely to the rotor Do not tighten excessively to avoid the disc from being interlocked Fig 2 1 ...

Page 10: ... adjust the running direction of the grinding belt The belt arm can be tilted to the desired inclination and then the holder for the telescope arm D is secured by tightening the two screws placed in the ring of the holder Flanges contact wheel and reverse nut is mounted see split drawing for right order Check that the top roll E and the contact wheel are aligned The position of the contact wheel c...

Page 11: ...mounted in reverse order Check to see if the direction of the arrows on the back of the grinding belt aligns with the rotational direction When the new grinding belt is mounted it is necessary to check for alignment by the handle D which is loosened so the telescope arm E and top roll F can be turned along until the grinding belt runs straight on the contact wheel Now tighten the handle D Only per...

Page 12: ...bag is emptied or changed whenever necessary The contact wheel B must be replaced if the edges are too rounded or the rubber is defective Change the graphite pad C on the grinding surface whenever necessary Fig 3 3 When replacing the contact wheel dismount the grinding belt D as described above The nut E is unscrewed and the flange F is dismounted with the contact wheel B The new contact wheel B i...

Page 13: ...st unit needs maintenance besides it is necessary to check if the suction hoses are in good condition and if the suction channels need cleaning Spare parts list for EX 16 exhaust Pos no Description Cover V Cover H 1 Screw M12x40 Z 0120839 0120839 2 Disc ø13x24x2 5 0105167 0105167 3 Water cup 0771333 0771333 4 Table PSD 10 0771325 0771325 5 Tap tite M4x8 1242446 1242446 6 Pedestal 3x220 230 PSD10 1...

Page 14: ...pring disc 8mm 0132594 6 Ball bearing 6206 0135666 7 Wave spring 61x51x0 5 0101427 8 Bearing end shield POP 310 1444654 9 Stator housing 0771066 10 Rotor cpl 1400 rpm 1444640 10 Rotor cpl 2800 rpm 1444638 11 Connector 0114065 12 Disa switch 0188815 13 Grounded cable 1461327 14 Grey plastic stopper PG 11 0605550 15 Cable lead through PG 11 0105154 16 Cable 1700 6 78 4G 0 75 0963097 By a 1400 2800 r...

Page 15: ...ops Pos no Description Item no 1 Nut M20 Right 0932302 1 Nut M20 Left 0932299 2 Flange 1105183 3 Polishing mop ø200x20xø20 1531506 4 Distance pipe ø30 ø20x15 0744530 6 Polishing guard Left 0921413 6 Polishing guard Right 0921412 6 Polishing guard w exhaust Right 0921410 6 Polishing guard w exhaust Left 0921411 ...

Page 16: ...16 5 5 Split drawing of POP 310 with belt arm Fig 6 5 ...

Page 17: ...e for belt adjustment 2188010 2188010 21 Fittings for telescope arm 1533813 1533813 22 Sprimg disc DIM 8 Z 0132594 0132594 23 Unbraco bolt M8x25 CH Z 0123226 0123226 24 Distance piece ring 4318001 4318001 25 Pointed screw M8x16 2078210 2078210 26 Holder for telescope arm 2078211 2078211 27 Tool rest 0744425 0744409 28 Disc 3 8 Z 0101491 0101491 29 Screw M10x30 Z 0120707 0120707 30 Box cover belt a...

Page 18: ...escription Item no 1 Screw M12x40 Z 7654320 2 Disc ø13x24x2 5 0105167 3 Water cup 0771333 4 Table 0771330 5 Tap tite M4x8 1242946 6 Pedestal 3x400 1022344 10 Dust bag 0811793 11 Strips 68 85 1944266 12 Suction hose 7891011 13 Screw M8x25 CH Z 7676512 14 Spring disc Dim 8 Z 0132594 15 Exhaust pipe 2006718 16 Cork washer 2006733 ...

Page 19: ... 54 Class F Amp v 1400 rpm 4 2 7 3 Amp v 2800 rpm 4 8 8 3 Cos ϕ v 1400 rpm 0 83 Cos ϕ v 2800 rpm 0 86 Weight 40 The noise level for these machines have been measured to 76 dB A in accordance with the measuring advice in AT notification no 561 on fixtures technical aids 6 2 Dimensions Fig 6 1 Model A B C D E F G H POP 310 270 400 410 500 860 ...

Page 20: ...20 6 3 Wiring diagram POP 310 polishing machines can be delivered wired as 3 x 400 440V 50 60 Hz or as 3 x 230V 60 Hz See wiring diagrams below Max Voltage Min Voltage ...

Page 21: ...60 Hz See the wiring diagrams below Can NOT be re wired from min voltage to max voltage If the voltage supply is switched off it is necessary to turn on the 0 voltage switch mounted on the back of the machine by pressing on button 1 Also note When using the machine for the first time it is also necessary to turn on the 0 voltage switch by pressing on button 1 ...

Page 22: ...x 400 440 V 50 60 Hz or as 3 x 230 V 50 60 Hz See the wiring diagrams below Cannot be switched from min volts to max Voltage If the supply voltage is interrupted the o voltage switch mounted on the back of the machine must be activated by pressing button 1 Before the machine can start for the first time the o voltage switch must be activated ...

Page 23: ...23 7 Brake B Circuit diagram For UA electronic brake and external on off ...

Page 24: ...ed complete to one of our Service Branches or Official Service Agents 2 The product has not been misused or carelessly handled and has not been used in a manner contrary to the operating instructions 3 Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents 4 Documentary proof of purchase date is produced when the goods are handed in ...

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