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ARB 3500720, Fitting Instructions Manual

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ARB 3500720 Fitting Instructions Manual Download Page 1

Last Rev Date:  25/06/19 

Page 1 of 14 

Fitting instructions# 3789337 

Copyright © 2019 by ARB Corporation Limited.  All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd 

 

 

Part Number: 

3500720, 3501000 

Product 
Description: 

SUMMIT BAR WINCH INSTALL KIT  

Refer to Bull Bar fitting instructions for winch compatibility. 

Winches may require additional fitting kits. Refer to table below for details. 

WINCH MODEL 

ADDITIONAL KITS 

Zeon 8: 

W89965

 WARN ZEON EXTENDED CABLE KIT 

Zeon 8s: 

W89965 

WARN ZEON EXTENDED CABLE KIT & 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

Zeon 10: 

W89965

 WARN ZEON EXTENDED CABLE KIT 

Zeon 10s 

Zeon 12: 

W89965 

WARN ZEON EXTENDED CABLE KIT &

 3500600

 HAWSE FAIRLEAD ADAPTER KIT 

W89965

 WARN ZEON EXTENDED CABLE KIT 

Zeon 10 Platinum: 

W89965

 WARN ZEON EXTENDED CABLE KIT 

Zeon 10-s Platinum: 

Zeon 12 Platinum:  

W89965 

WARN ZEON EXTENDED CABLE KIT

 &

 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

W89965

 WARN ZEON EXTENDED CABLE KIT 

XP: 

- 

XPs: 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

M8000: 

- 

M8000s: 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

XD9: 

- 

XD9s: 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

9.5XDC: 

3500410 

WARN XDC ADAPTER KIT

 

9.5XDC-s: 

3500600 

HAWSE FAIRLEAD ADAPTER KIT & 

3500410 

WARN XDC ADAPTER KIT 

Magnum 8: 

- 

Magnum 8s: 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

Magnum 10: 

- 

Magnum 10s: 

Magnum 12: 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

- 

Bushranger DV9TH: 

3500780

 BUSHRANGER CABLE COVER KIT

 

(OPTIONAL) 

Bushranger Seal 9.5TH: 

     

Bushranger DV12TH: 

3500600 

HAWSE FAIRLEAD ADAPTER KIT

 

& 

3500780

 BUSHRANGER CABLE COVER KIT

 

(OPTIONAL) 

3500780

 BUSHRANGER CABLE COVER KIT

 

(OPTIONAL)

 

Bushranger REVO 10W: 

- 

Bushranger REVO 10S: 

3500600

 HAWSE FAIRLEAD ADAPTER KIT 

Smittybilt X20 10lbs cable: 

3500770

 SMITTYBILT ADAPTER KIT 

Smittybilt X20 10lbs rope : 

3500600 

HAWSE FAIRLEAD ADAPTER KIT and 

3500770

 SMITTYBILT ADAPTER KIT 

ARB 4x4 ACCESSORIES 

Corporate Head Office 

 

42-44 Garden St 

 

 

Tel:  

 +61 (3) 9761 6622 

Kilsyth, Victoria  

 

 

Fax: 

 +61 (3) 9761 6807 

AUSTRALIA 3137 

Australian enquiries  

 

 

[email protected] 

North & South American enquiries 

 

 

[email protected] 

Other international enquiries 

 

 

[email protected] 

 

 

www.arb.com.au 

 

Summary of Contents for 3500720

Page 1: ...ARN ZEON EXTENDED CABLE KIT XP XPs 3500600 HAWSE FAIRLEAD ADAPTER KIT M8000 M8000s 3500600 HAWSE FAIRLEAD ADAPTER KIT XD9 XD9s 3500600 HAWSE FAIRLEAD ADAPTER KIT 9 5XDC 3500410 WARN XDC ADAPTER KIT 9 5XDC s 3500600 HAWSE FAIRLEAD ADAPTER KIT 3500410 WARN XDC ADAPTER KIT Magnum 8 Magnum 8s 3500600 HAWSE FAIRLEAD ADAPTER KIT Magnum 10 Magnum 10s Magnum 12 3500600 HAWSE FAIRLEAD ADAPTER KIT Bushrange...

Page 2: ...HESE SAFETY ITEMS WHEN FITTING PRODUCT Protective eyewear Hearing protection NOTE WARNING notes in the fitting procedure relate to OHS situations where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed If these notes and warnings are not heeded injury may result FASTENER TORQUE SETTINGS SIZE Torque Nm Torque lbft M6 ...

Page 3: ...WARN CONTROL BOX BRACKET SUMMIT BARS 1 5 4581287 WASHER SPRING M6 x 2 5 x 1 6 BLACK ZINC 4 6 4584295 WASHER FLAT M6 X 12 X 1 3 BLACK ZINC 8 7 5848302 PACKER NYLON 2 8 6151074 BOLT UNC 3 8 X 1 2 9 6151213 BOLT M6 x 1 0 x 20 8 8 BLACK ZINC 2 10 6151223 NUT NYLOC M6 x 1 0 BLACK ZINC 2 11 6151384 SCREW 5 2 X 16 BLACK ZINC 4 12 6151456 BOLT M10 x 1 5 x 45 ZINC 2 13 6151550 BOLT M6 x 1 0 x 25 PC8 8 BLAC...

Page 4: ...ti clockwise 72 and replace screws Smittybilt winches only Motor will need to be rotated for adequate cable length Remove 4 motor retaining bolts and cover Remove 2 additional motor cap bolts Rotate the motor until electrical connections are facing upwards Reinstall retaining bolts and motor cover SMITTYBILT GEN 2 shown Ensure drain holes are correctly orientated Refer to winch instructions for mo...

Page 5: ...e the winch cover plate and discard Keep fasteners for re use Warn Zeon Platinum winches 3 Mount the Control Box to the winch cradle using 4x M6x25 hex head bolts washers and spacers provided with this kit 4 Adjust the control box until it is approximately 5mm clear of front of control box recess and tighten all fasteners M6 9 Nm 5 Route and cable tie the Control Box Cables clear of the winch spoo...

Page 6: ...nches GEN 1 6 Remove top cover from winch by removing 3x M4 bolts from side of plastic cover 7 Undo 2x supplied M6 nuts from underside of control box To do so top of M6 bolts located on the inner side of the box will need to be held in place 8 Attach control box to control box bracket using fasteners removed from control box in earlier step so that the top face of the bracket is flush with the bot...

Page 7: ...E CUT OUT EDGES OF THE BRACKET FACE THE FRONT OF THE BAR AS SHOWN 10 Mount the control box sub assembly and cable guard plate to the bar using the 4x M6x25 bolts flange nuts and washers included in this kit Rear view shown 11 Adjust the control box until it is approximately 5mm clear of front of control box recess and tighten all fasteners M6 9 Nm Control Box Assembled Rear view shown HINT Apply s...

Page 8: ...en all fasteners M6 9 Nm 14 Route and cable tie the Control Box Cables clear of the winch spool area Control Box Assembled Rear view shown Warn M8000 XD9 9 5XP Contactor control box winches 15 Mount the control box to the 3759658 bracket in this kit using 2x M6 flange nuts provided passing the control box cables past the cut out at the rear of the bracket Rear view shown NOTE ENSURE THE CUT OUT ED...

Page 9: ... bracket included in the 3500770 kit using the M5 hardware provided in the kit 19 Mount the control box to the 3759658 bracket in this kit using 2x M6x25 bolts flange nuts and washers removed in Step 2 passing the control box cables past the cut out at the rear of the bracket Rear view shown NOTE ENSURE THE CUT OUT EDGES OF THE BRACKET FACE THE REAR OF THE BAR AS SHOWN 20 Mount the control box sub...

Page 10: ... to bullbar using 2x M8 nut and washer sets not provided 24 If desired optional cover kit 3500780 can be fitted to back of bushranger control box M8 22 Nm 25 Mount the cable guard plate to the bar using 2x M6x25 bolts flange nuts and washers included in this kit Rear view shown 26 Adjust the control box until it is approximately 5mm clear of front of control box recess and tighten all fasteners M6...

Page 11: ...head M8x20 bolts washers and nuts to secure the control box not provided 28 Carefully replace the plastic control box cover and adjust the control box until it is approximately 5mm clear of front of control box recess and tighten the M8 fasteners M8 22 Nm 29 Mount the cable guard plate to the bar using 2x M6x25 bolts flange nuts and washers included in this kit Rear view shown M6 9 Nm Control Box ...

Page 12: ...sembled to the bracket Rear view shown M8 22 Nm 31 Mount the control box to the 3750486 bracket using the M6 fasteners supplied with the 3500410 kit passing the control box cables past the cut out at the rear of the bracket 32 Mount the control box sub assembly and cable guard plate to the bar using the 4x M6x25 bolts flange nuts and washers included in this kit 33 Adjust the control box until it ...

Page 13: ... holes and protect with a zinc rich primer to prevent rust Note Hawse fairleads require kit 3500600 Refer to Hawse fitting kit instructions 39 Turn the bar over onto the back face 40 Attach the roller fair lead RFL to the bar and winch using the longer hex bolts supplied in this kit and any washers supplied with the winch Note 1 To make it easier to get to the bolt holes in the RFL remove the vert...

Page 14: ... with the bar fitting kit Follow the step in the bars fitting instructions showing the fixed license plate bracket being mounted substituting the folding assembly for the fixed M6 9 Nm 43 Ensure all cables are attached as per the winch manufacturer s instructions Ensure cables are securely attached and cannot rub on any sharp edges 44 Tidy the cables and secure using cable ties leaving the 2 long ...

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