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Installation, Operation and Maintenance Manual

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4.  Install the Feed Water Valve and Tubing (see Figure 3)

The feed water saddle valve is designed for use with 3/8” to 1/2” OD soft copper tubing (plain or chromed) and 
rigid metal pipe. Do not use with fl exible ribbed supply tubing or plastic pipe which require special hardware.

Soft Copper Tubing Installations:

A)  Turn off cold water valve under the sink, or the main water supply valve for the house.

B)  Before installing feed water saddle valve, make sure piercing lance does not protrude beyond rubber 

gasket. See instructions on bag.

C)  Assemble both halves of feed water saddle valve on copper tubing. 

D)  For 3/8” O.D. tubing, use bracket with side projections to prevent distortion of tubing. Use “V” side of bracket for 

all larger size tubing. Tighten screws evenly and fi rmly — brackets should be parallel. Do not deform tubing.

E)  To pierce soft copper tube, turn handle to the right until it is fi rmly seated. The valve is closed in this position.

F)  Turn on main supply valve to pressurize cold water line. Check for leaks. If valve stem leaks, tighten 

nut/seal with a wrench.

G)  Connect length of orange 1/4” tubing to feed water valve, using brass compression nut, insert and plas-

tic sleeve (refer to Figure 3).

Rigid Metal Pipe Installations:

A)  Turn off cold water supply valve and drain the line to prevent spillage.

B)  Drill 3/16” hole at the desired location. To prevent shock hazard, use a battery operated drill.

C)  Turn valve handle to the right to expose piercing lance beyond the rubber gasket no more than 3/16”.

D)  Assemble saddle valve on the supply pipe by screwing the two halves together. Use the “V” side of the 

bracket. Tighten screws evenly and fi rmly, keeping the two sides of the bracket parallel.

E)  Turn saddle valve handle to the right to close valve. If valve stem leaks, tighten nut/seal around valve 

stem, with a wrench.

F)  Connect length of 1/4” orange tubing to the feed water valve, using brass compression nut, insert and 

plastic sleeve (refer to Figure 3).

NOTE: For basement installations, a longer length of orange feed water tubing may have to be used.

5.   Prefi ll and Sanitize the Storage Tank

Prefi lling the tank is always recommended so there is pressure to check for leaks and water to fl ush the 
carbon fi lters. Tanks are furnished with a special disinfection capsule which sanitizes the tank when it is 
fi lled with water. It is important to use a sanitizer when prefi lling tank so the solution can sanitize the tubing, 
fi ttings and faucet at the time of installation and startup.

A)  Place tank on stand.

B)  Remove the soft rubber cap from the tank inlet fi tting.

C)  Wrap PTFE tape to the right (clockwise) onto threads.

D)  Pour sanitizer into tank.

WARNING

To reduce the risk associated with eye, skin and respiratory and digestive tract burns from Calcium Hypo-

chlorite during installation:

  • Calcium Hypochlorite (CAS 7778-54-3) granules are used for tank sanitation in this product.
  • During installation, do not get in eyes or on skin or clothing.  Do not ingest.  Wear eye and face protection.  

Keep 

out of reach of children.

  • For further safety information, refer to MSDS documents available at CHEMTREC (1-800-262-8200) or www.3M.com.

  •  Some state and local plumbing codes may prohibit the use of saddle-type valves and/or drain connections.  See 

page 2 for list of states.  Optional feed valve assemblies can be purchased.  See page 15 for further information.

IMPORTANT NOTES

Summary of Contents for AP-RO5500

Page 1: ...ructions For Aqua Pure AP RO5500 Reverse Osmosis Drinking Water Filtration System Installer Please leave manual with homeowner Homeowner Please retain for operation and future maintenance instructions...

Page 2: ......

Page 3: ...during the installation of this product To reduce the risk associated with eye skin and respiratory and digestive tract burns from Calcium Hypochlorite during installation Calcium Hypochlorite CAS 777...

Page 4: ...plastic fittings Do not install in direct sunlight Do not install near water pipes which will be in path of a drilling tool when selecting the position to mount the bracket Mount filter in such a pos...

Page 5: ...first use NOTE Make sure that the Owners Warranty Record Card is filled out and mailed within 10 days of installation Installation Checklist and Table of Contents 1 Determine System Location 4 2 Prep...

Page 6: ...Up to 2 000 ppm Min Max Feedwater pressure 40 100 psi 276 690 kPa 2 Prepare the Area for Installation Determine where components will be located and how they will be mounted Special mounting brackets...

Page 7: ...wing the two halves together Use the V side of the bracket Tighten screws evenly and firmly keeping the two sides of the bracket parallel E Turn saddle valve handle to the right to close valve If valv...

Page 8: ...ugh the opening B Drill a 1 4 hole at the marked spot through one side of drain tailpiece C Position both halves of drain saddle on drain pipe so the threaded opening lines up with the hole in the dra...

Page 9: ...of porcelain must be penetrated through to the base metal Second a center disc of porcelain must be removed while protecting the surrounding porcelain against chipping or fracturing Third the base met...

Page 10: ...plastic sleeve B Connect the 3 8 x 1 4 adapter that was used to fill tank to the 1 4 blue faucet tube C Route black 3 8 tubing from faucet air gap module to drain saddle so that it slopes continuously...

Page 11: ...r sus pended from the ceiling supports using sturdy brackets An effort should be made to minimize the distance between the tank and RO assembly to help assure an adequate flow rate to the faucet 12 Ma...

Page 12: ...idge 1 4 turn to the right clockwise to lock into place 15 Start Up The System A Double check that all connections are secure B Turn on feedwater saddle valve and check for leaks If any leaks are note...

Page 13: ...ain saddle without loops or low spots B Angle drain piping so reject water runs down side of drainpipe C Change location of drain saddle to horizontal drain pipe or alternate vertical drain pipe farth...

Page 14: ...cessary to twist the cartridge slightly from side to side to help free it C Remove new filter cartridges and the sanitary sealed wrapper from the box Double check to see that it is the correct replace...

Page 15: ...ure RO storage tanks need a special sanitizing agent which is activated when the storage tank is initially filled See Section 5 in the Installation Manual B After any servicing or routine maintenance...

Page 16: ...ace cartridges in a plastic bag with air tight seal and store in refrigerator Cartridges must not be al lowed to freeze or permanent damabe may occur D When RO filtration system is ready to be put int...

Page 17: ...w 1 4 Green 3 8 Blue RO Assembly 1 4 Orange Air gap device eg Gap A Flow To laundry sink standpipe or floor drain Floor Undersink Area For best flow keep tubing from Tank to RO Assembly as short as po...

Page 18: ...NEVER mount here Mount drain saddle at either location Hole should be located on top of the pipe Drain saddle elbow Drain saddles Drain Connection horizontal example C L Base plate Rubber washer Slott...

Page 19: ...Installation Operation and Maintenance Manual NOTES 17...

Page 20: ...ally defective malfunctioning or otherwise in violation of this warranty If CUNO for any reason cannot repair a Product covered hereby within two 2 weeks after receipt of the original purchaser consum...

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