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LOW WATER FLOW:

 

1) 

Check for clogged plumbing lines. 

2) 

Check for worn or damaged impeller. 

3) 

Check for low voltage. 

4) 

Check filter pressure gauge, filter may need cleaning. 

WATER LEAKS:

 

1) 

Check contamination or damage to shaft rotary seal.  Replace if necessary. 

2) 

Check compression fittings (union connectors); make sure they are properly 
aligned and secured.  

Hand tighten only.  Do not use tools.

 

3) 

Make sure o-rings are properly seated and not damaged.  

ASSEMBLY INSTRUCTION 

(Impeller & Seal Replacement) 

WARNING

 

 

RISK OF ELECTRIC SHOCK

.

 

 

B

EFORE 

PERFORMING ANY WORK ON THE PUMP UNIT

,

 BE CERTAIN THAT 

THE SOURCE OF ELECTRICAL POWER IS OFF AT THE MAIN 
JUNCTION BOX AND DISCONNECTED

 

TO DISASSEMBLE PUMP 

CAUTION: DRAIN THE WATER FROM THE PLUMBING LINES BEFORE 

DISCONNECTING THE PUMP.  ALWAYS PROTECT THE MOTOR FROM 
POSSIBLE WATER DAMAGE. 

Removing the Suction Cover

 

1.  Remove the cover by removing the screws securing the cover to the volute 

(casing).  These screws are located at the perimeter of the cover. 

2.  Note the orientation of the loose wear ring on the impeller hub before 

disassembling. 

Removing the Impeller

 

3.  Hold the motor shaft from rotating by using a needle nose ‘vise grip’ or pliers to 

hold the shaft at the opening between the motor face and impeller sleeve.  

CAUTION: DO NOT GRIP IMPELLER SLEEVE.

 

4.  Turn the impeller counter clockwise until it is completely free from the motor shaft 

thread. 

Removing the Volute (Casing) from the Motor

 

5.  Unscrew the four screws securing the four legs of the volute to the motor.  These 

bolts extend through the entire length of the motor into the 4 legs of the volute. 

6.  When the four legs of the volute are completely disengaged from all screws, 

carefully slide the volute off of the motor shaft. 

Inspecting the Seal

 

7. Carefully 

examine 

the surfaces of the 

carbon disk

 (black rigid part of seal rotating 

assembly, mounted on impeller) and the white 

ceramic ring

 (at seal stationary 

assembly on the volute) for edge chipping, surface scratches, or uneven wear.  
The surfaces should be smooth and free from damage. 

 

Summary of Contents for Flo-Master CP Series

Page 1: ......

Page 2: ...R HOT TUB NOTE FOR ELECTRICAL CONNECTIONS SEE WIRING DIAGRAM ON MOTOR RATING PLATE GENERAL Your AQUA FLO pump has been quality built and engineered to give maximum efficiency under normal water pumpin...

Page 3: ...Check for incorrect or loose wire connections 3 Make sure the correct power supply is being used 4 Any on off switch or pneumatic switch should be in the on mode MOTOR OVERHEATING AND CYCLING ON AND...

Page 4: ...lute casing These screws are located at the perimeter of the cover 2 Note the orientation of the loose wear ring on the impeller hub before disassembling Removing the Impeller 3 Hold the motor shaft f...

Page 5: ...otion push until the steel collar touches the base of the sleeve 2 Seal Stationary Assembly Ceramic Ring Rubber Boot A Before installing the stationary assembly apply water to the rubber boot s ribbin...

Page 6: ...nterference Reconnecting the Pump Unit 14 Clean the seals gaskets or o rings for the plumbing connectors Replace if cracked worn or damaged 15 Reconnect the plumbing lines to the pump Hand tighten onl...

Page 7: ...iece 1 1 2 13 91431000 Fitting Union Nut 1 1 2 14 52201000 Fitting Compression Complete 1 1 2 15 91040281 Assembly Trap Complete 5 x 1 1 2 16 50100120 Threaded Adapter 1 1 2 x 2 17 92200210 O ring 230...

Page 8: ...iece 1 1 2 13 91431000 Fitting Union Nut 1 1 2 14 52201000 Fitting Compression Complete 1 1 2 15 91040281 Assembly Trap Complete 5 x 1 1 2 16 50100120 Threaded Adapter 1 1 2 x 2 17 92200210 O ring 230...

Page 9: ...DIAGRAM A FMHP Refer to Reference Table Shown on Page 7 DIAGRAM B FMCP Refer to Reference Table Shown on Page 8 9...

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