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8.  The rest of the seal assembly should be free from cracks and should fit snugly 

with their respective mating parts. 

9.  Use alcohol wipes or isopropyl alcohol with clean ‘lint free’ soft cloth to clean the 

carbon ring and the ceramic ring surfaces if reusing the same assemblies.

 

N

OTE

: I

T IS ADVISIBLE TO REPLACE THE COMPLETE SEAL ASSEMBLY 

(

BOTH THE CERAMIC AND 

CARBON SIDES

)

 EVERY TIME THE PUMP IS DISASSEMBLED

.  

Removing the Seal Assemblies

 

10.  Remove seal rotating assembly from the impeller by carefully sliding off of the 

impeller sleeve. 

11.  Remove the ceramic ring and rubber boot by knocking it out and/or prying it 

loose through the rear opening of the volute.  Be sure not to scratch or damage 
the ceramic surface if you are reusing this part.  Caution must be used so as not 
to damage the volute wall.

 

 

TO REASSEMBLE PUMP 

Installing the New Seal Assemblies

 

1.  Seal Rotating Assembly-Carbon Ring, Spring, Steel Collar, Rubber Ring: 

A.  Before installing the seal rotating assembly, apply water to the impeller 

sleeve for lubrication.

 

B.  Grasp the assembly with the carbon ring facing outward.  Insert the impeller 

sleeve through the steel collar side.  Using a twisting motion, push until the 
steel collar touches the base of the sleeve.

 

2.  Seal Stationary Assembly-Ceramic Ring, Rubber Boot: 

A.  Before installing the stationary assembly, apply water to the rubber boot’s 

ribbing for lubrication.

 

B. 

Being careful not to damage the ceramic ring surface, press the seal 
assembly squarely into the seal cavity of the volute.

 

Reinstalling the Volute (Casing) to the Motor

 

3.  Inserting four screws at the rear of the motor.  Align them with the volute legs.  

Be sure to use proper screws.

 

4.  Pre-tighten the four screws.  Make sure that the motor shaft is accurately located 

in the center of (not touching) the ceramic ring.

 

5.  When the motor shaft is properly located, tighten the four screws to secure the 

volute in place.  

Reinstalling the Impeller

 

6.  Hold the motor shaft from rotating by using a needle nose ‘vise grip’ or pliers to 

hold the shaft at the opening between the motor face and impeller sleeve. 

7.  Thread the impeller clockwise over the motor shaft thread.  

Hand tighten only

.  

Make sure the seal carbon ring is making contact with the ceramic ring.  

CAUTION: DO NOT GRIP IMPELLER SLEEVE.

 

8.  Reinstall the wear ring over the impeller hub in the correct orientation noted 

earlier.

 

Reinstalling the Suction Cover

 

9.  Inspect the o-ring for damage.  Replace if necessary. 
10.  Properly install the o-ring on the cover before mounting the cover to the volute.

 

 

5

 

Summary of Contents for Flo-Master CP Series

Page 1: ......

Page 2: ...R HOT TUB NOTE FOR ELECTRICAL CONNECTIONS SEE WIRING DIAGRAM ON MOTOR RATING PLATE GENERAL Your AQUA FLO pump has been quality built and engineered to give maximum efficiency under normal water pumpin...

Page 3: ...Check for incorrect or loose wire connections 3 Make sure the correct power supply is being used 4 Any on off switch or pneumatic switch should be in the on mode MOTOR OVERHEATING AND CYCLING ON AND...

Page 4: ...lute casing These screws are located at the perimeter of the cover 2 Note the orientation of the loose wear ring on the impeller hub before disassembling Removing the Impeller 3 Hold the motor shaft f...

Page 5: ...otion push until the steel collar touches the base of the sleeve 2 Seal Stationary Assembly Ceramic Ring Rubber Boot A Before installing the stationary assembly apply water to the rubber boot s ribbin...

Page 6: ...nterference Reconnecting the Pump Unit 14 Clean the seals gaskets or o rings for the plumbing connectors Replace if cracked worn or damaged 15 Reconnect the plumbing lines to the pump Hand tighten onl...

Page 7: ...iece 1 1 2 13 91431000 Fitting Union Nut 1 1 2 14 52201000 Fitting Compression Complete 1 1 2 15 91040281 Assembly Trap Complete 5 x 1 1 2 16 50100120 Threaded Adapter 1 1 2 x 2 17 92200210 O ring 230...

Page 8: ...iece 1 1 2 13 91431000 Fitting Union Nut 1 1 2 14 52201000 Fitting Compression Complete 1 1 2 15 91040281 Assembly Trap Complete 5 x 1 1 2 16 50100120 Threaded Adapter 1 1 2 x 2 17 92200210 O ring 230...

Page 9: ...DIAGRAM A FMHP Refer to Reference Table Shown on Page 7 DIAGRAM B FMCP Refer to Reference Table Shown on Page 8 9...

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