AQC MAXIREEL Manual Download Page 18

Fumes and gas exhaust hose reel

18

Problem

Probable cause

Solution

(Spring reel) Flexible 

hose will not recoil 

onto hose reel drum

Ratchet lock is jammed

Release ratchet lock manually on hose reel spring cas-

sette. Adjust hose stop on flexible hose so that the hose 

stop rests against the hose stop bar and ratchet lock is 

between two (2) sets of gears.

Spring assembly  

is broken

Replace spring assembly including the spring  

cassettes. DO NOT ATTEMPT TO REPLACE 

 

SPRINGS ONLY. EXTREME INJURIES COULD OCCUR 

 

BY REMOVING THE SPRINGS FROM THE SPRING 

 

CASSETTE.

(Motorized reel) 

Flexible hose does  

not go UP or DOWN

Tube motor is defective

Replace tube motor.

Limit switches are not 

adjusted properly

Proceed with setting the limit switches procedure 

 

on page 14 of this manual.

Defective or faulty wire 

connections in panel or 

junction box.

Check electrical wiring and connections 

 

(refer to electrical diagram if included).

Tripod tube motor  

support is broken or 

loose.

Check fasteners on tripod. Replace if twisted 

 

or broken.

Flexible hose coils up 

to quickly (spring reel)

Spring tension  

inadequate

Note: Secure (lock) hose reel using the ratchet lock sys-

tem before proceeding. Remove tailpipe  adaptor and 

hose stop. Push flexible hose up in order to remove one 

wrap from around the drum. Check spring tension. DO 

NOT RELEASE YOUR HOLD ON FLEXIBLE HOSE WHEN 

CHECKING SPRING TENSION. If tension is still too tight, 

remove wraps of hose from the drum until tension is 

adequate. Upon reinstalling the hose stop on flexible 

hose, ensure ratchet lock is in between two sets of 

gears when the hose is coiled around the drum.  

Reinstall tailpipe adaptor. 

Insufficient suction of 

smoke, vapor or dust

Hose reel outlet  

damper is closed  

or jammed

Open damper. Check damper assembly components.

Fan has obstructions

Check for obstructions at the fan outlet. 

 

Remove any debris.

Debris in flexible hose, 

tailpipe adaptor or  

ductwork

Remove flexible hoses and check interior for debris. 

Open tailpipe adaptor and ductwork and check for 

 

debris.

Summary of Contents for MAXIREEL

Page 1: ...ance This manual is property of the owner Leave with the unit when set up and start up are complete AQC Dust Collecting Systems inc reserves the right to change design and specifications without prior...

Page 2: ...tion 8 9 2 Single hose reel system with direct mount exhaust fan 9 9 3 Hose reel with extension swing boom single pivot only 9 9 4 Optional equipment 10 10 Start up Spring hose reel 10 10 1 Start up M...

Page 3: ...rsonnel using the system will have to trained on safety measures and maintenance instructions 2 INFORMATION ON MAXIREEL HOSE REEL Model Serial number Delivery date Date of installation Name of custome...

Page 4: ...Hose guide for proper flexible storage around the drum 3 step paint preparation degreasing primer and polyurethane base paint final coat Single or double heavy duty spring s Spring cassettes Hose type...

Page 5: ...ambiant air and cool the exhaust fume temperature The spring recoil system or the motorized motor allow the flexible hose to be stored onto the reel drum thus reducing the risks of crushing the hose...

Page 6: ...9 Spring cassette 10 Flexible hose 11 Hose stop 12 Nozzle 7 1 Motorized hose reel components 1 Tubular structure 2 Side panel 3 Drum 4 Drum sheaf 5 Air outlet connection 6 Internal flexible hose conn...

Page 7: ...f such along with the accessories ducting fan or any optional equipment 2 Installer should ensure area around the hose reel will be free of obstacles such as beams lighting fixtures overhead cranes et...

Page 8: ...rom flexible hose when installing Hose reel spring ratchet lock may disengage if removed causing injuries and or property damages Do not remove flexible hose from reel when installing Contact AQC or r...

Page 9: ...proper direction for connection to main exhaust duct system 2 Bolt the hose reel tubular structure to joyces or wall 3 Connect flexible hose or spiral pipe from hose reel air outlet to main exhaust du...

Page 10: ...tors 5 Direct mount exhaust fan 6 Lightweight aluminum cane nozzles for high truck stacks 7 Telescopic pole with grab hook to reach fully coiled hose nozzle onto hose reel 10 START UP SPRING HOSE REEL...

Page 11: ...e to be serviced 10 If hose reel is equipped with mechanical damper ensure it is in the OPEN position when hose is uncoiled from reel 10 1 Start up Motorized hose reel with wall mount pendant or wirel...

Page 12: ...refer to step by step procedure listed below 1 Remove tube motor protective cap covering the UP DOWN limit switch buttons Location to the protective cap is between the side round disk figure 7 and si...

Page 13: ...the UP position 7 When all of the hose or as maximum length of hose that can be wrapped around the drum has been completed the technician operating the rotary switch will be asked to turn the knob to...

Page 14: ...d DOWN buttons on the transmitter simultaneously and release the buttons after the hose reels jogs briefly up and down indicating the transmitter is now linked to the hose reel tube motor integrated r...

Page 15: ...G DOWN TO THE FLOOR THIS COULD RESULT IN SEVERE INJURIES OR PROPERTY DAMAGES 5 Lower the hose gently to the floor DO NOT DROP THE HOSE 6 If hose is equipped with hose stop remove and set aside It will...

Page 16: ...NOT OPERATE REEL UNTIL STEPS LISTED BELOW HAVE BEEN COMPLETED 1 Lower flexible hose completely off the reel 2 Lock hose reel with ratchet lock system Remove hose reel drum cover Safety note It is rec...

Page 17: ...ts on motorized version Replace if necessary 16 TROUBLESHOOTING Problem Probable cause Solution Spring reel Flexible hose will not recoil onto hose reel drum Spring tension inadequate Remove the tailp...

Page 18: ...included Tripod tube motor support is broken or loose Check fasteners on tripod Replace if twisted or broken Flexible hose coils up to quickly spring reel Spring tension inadequate Note Secure lock ho...

Page 19: ...rranty customer must notify Seller in writing of the Product defect which notice shall include a reasonable description of the defect within 10 days from the date such defect is discovered or ought to...

Page 20: ...e possibility of such damages or could have reasonably foreseen them 18 3 Fire and Explosion and Acceptance of Risk Customer acknowledges that improper installation or use of the Product may result in...

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