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AQC Dust Collecting Systems                                            

 
 

Safety 

Staff-Workers 

 
All tasks on the dust collector must be 
performed by a minimum of 2 people and this, 
at all times. Once all duties have been 
completed, remove all tools from inside the 
collector.  
 

Warning!

 

Never work alone inside the dust 

collector. All staff must be accounted for 

prior to closing the collector access doors 

and starting the collector.   

 
Workers must wear protective clothing and 
apparatus such as safety goggles, gloves, 
respiratory equipment, etc. when working 
inside the collector. 
 
Instructions in this booklet must be read and 
understood prior to performing tasks on the 
collector.  

Electrical components  

 
All electrical components must be shut down 
and main breaker locked to avoid any possible 
risk of electrocution when handling or working 
on such components.  

Explosive dusts  

 
If the dust to be collected is naturally explosive 
or inflammable once inside the collector, an 
explosion relief venting system and/or a fire 
extinguishing device will be required. If you 
have any doubt as to the nature of the dust to be 
collected, call your 

A.Q.C. 

representative.

 

 

Anchors 

 
All sections of the dust collector including the 
optional equipment must be bolted to the floor 

in order for the unit to be stable and secured 
should an explosion occur or in case of high 
winds.   

Interior installation  

 
When a dust collector equipped with an 
explosion relief venting system is installed 
inside the premises, the unit must be installed 
within 3 meters (10 feet) of an exterior wall and 
the explosion vents has to be connected to an 
exhaust duct leading outside. This duct must be 
designed to sustain the same pressure as the one 
within the dust collector.  
 
If clean air is returned back into the premises, 
dispositions must be taken to exhaust the air 
back outside should a filter be defective or any 
other possible failure. A safety after-filter 
should be installed to protect the staff against 
accidental breathing of unfiltered dusts.  
 
The air flow coming out of the collector should 
be headed away from the staff, offices, 
pedestrian walkways and any other area 
accessible to people.   

Spark producing activities  

 
When the dust or particles to be collected are 
stocked within the collector or adjacent 
equipment, there should be no welding process 
or any other spark or flame producing activities 
around the collector until the system has been 
shut down and cleaned. If such operations have 
to be performed, the filter elements have to be 
removed from the collector and stored in a dry 
area.  

 

 

 

 

20 

 

Summary of Contents for MAXIFLO-VC

Page 1: ...Owner s manual for installation operating and maintenance...

Page 2: ...ing Systems This manual is property of the owner Leave with the unit when set up and start up are complete AQC Dust Collecting Systems inc reserves the right to change design and specifications withou...

Page 3: ...ures and maintenance instructions Warning The usage of the collector or the type of dust to be filtered may require an explosion relief venting system Dust collectors are not equipped with such a devi...

Page 4: ...tform and ladder 18 Explosion relief vent 18 Magnehelic gauge 18 Start Stop procedure 19 Start up with new filters 19 Regular start up 19 Shut down 19 Staff Workers 20 Electrical components 20 Explosi...

Page 5: ...tions for dust capture Optional equipment may include a hopper with quick clip drum drawer or with conveyor and rotary valve Each Maxiflo VC unit includes Fully welded steel cabinet with reinforcement...

Page 6: ...a fire or explosion hazard within the collector Under no circumstances those pollutants should be filtered by the collector unless it has been designed to that effect and equipped with an explosion re...

Page 7: ...eaning The cleaning of the filter cartridges is performed using a reverse air pulse technology see drawing 1 A solenoid and diaphragm valve system is aligned toward the cartridges and the shock wave c...

Page 8: ...stalled should be able to sustain the weight of such along with the accessories ducting blower and matter that will be stored The construction of a flat and solid surface such as a concrete slab or pl...

Page 9: ...e on the dust storage section upper outline One strip should be applied inward of the bolt holes and one strip outward of the bolts holes drawing 3 5 Lift the filter cabinet using the lift lugs Using...

Page 10: ...is installed inside of the legs and the other outside of the legs Do not tighten the screws at this moment 3 With the use of a crane or lifting device slowly set the hopper onto the support plates At...

Page 11: ...cleaning system The dust collector control panel may be installed on the Maxiflo VC unit inside or outside the building or remote of the unit 1 Using the electrical diagram supplied with the panel co...

Page 12: ...an start up using an auxiliary contact The electronic board is fitted in a NEMA 4 12 box To activate the pulse cleaning system when the fan is OFF install a selector or timer with constant feed on the...

Page 13: ...13...

Page 14: ...AQC Dust Collecting Systems 14...

Page 15: ...15...

Page 16: ...l Check for possible leak s Note The use of an air dryer is strongly recommended to avoid any problem related to humidity in the compressed air system Install a shut off valve pressure regulator and f...

Page 17: ...ers are OFF 3 Switch ON power to the unit 4 Start the fan and shut off immediately Check fan rotation The rotation is indicated on the label of the fan 5 Adjust the adequate air volume using the air d...

Page 18: ...issued upon construction of the dust collector However the explosion relief vent is designed to meet NFPA 68 criteria related to explosion venting systems The entire venting surface is calculated usi...

Page 19: ...ficiency Regular start up Ensure all optional equipment i e screw conveyor rotary valves etc except the blower Open the compressed air valve and activate the sequencer Start the blower and allow dirty...

Page 20: ...the optional equipment must be bolted to the floor in order for the unit to be stable and secured should an explosion occur or in case of high winds Interior installation When a dust collector equippe...

Page 21: ...Shut down and bleed the compressed air line feeding the collector Maintenance staff must wear protective goggles and an adequate respiratory apparatus Purge the system of all gazes and vapours other t...

Page 22: ...do not overlap 5 Place a hand on each of the handles found on either side of the cartridge row 6 Pull the handles forward and down They should rotate 90 towards the bottom The cartridge support shoul...

Page 23: ...re well lubricated 9 Ensure the door is well sealed against the dust collector Control panel The sequencer is designed to control the air pulse cleaning valves jet pulse It allows the programming of a...

Page 24: ...e opening time 4 HIGH LIMIT sets the highest limit at which the sequencer will start pulsing available only with the DCP pressure module 5 LOW LIMIT sets the lowest limit at which the sequencer will s...

Page 25: ...dicated are above the fixed limits refer to the troubleshooting section Weekly Filters Check for possible leaks Repair if necessary Ensure the cartridges are well sealed Look for accumulation of dust...

Page 26: ...oors and gaskets Also check hopper for leaks Refer to installation on page 9 Fan has obstructions Check for obstructions at the fan outlet Remove any debris Adjust the air damper Cartridges need to be...

Page 27: ...agm valve by removing the cover Check for leaks at the solenoids and on the pneumatic hoses Replace and repair all damages If the valves are frozen check the air dryer or install a heating element aro...

Page 28: ...acturer s recommendations The alarm light is ON DCT 1000 Alarmvalue is too low Adjust to a higher value Too much pressure loss Check and clean compressed air system Replace cartridges if normal pressu...

Page 29: ...tten instrument signed by the President or Vice President of Sales of AQC THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED INCLUDING ANY IMPLED WARRANTY O...

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