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Australian Pipeline Valve - Installation, Operation and Maintenance Manual

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BALL VALVES - FS900 SERIES

I N T R O D U C T I O N

The majority of this information is common knowledge to experienced valve users.  When properly 
installed in applications for which they were designed, Australian Pipeline Valve (APV) valves will give 
long reliable service. This instruction is only a guide for installation and operation on standard service and 
covers general maintenance and minor repairs. A professional APV approved valve engineering facility 
should be utilised for reconditioning or major repairs. Check the part number on the label to ensure the 
valve is configured to firesafe specifications if firesafe is required.

Note

We recommend that this entire document be read prior to proceeding with any 
installation or repair. Australian Pipeline Valve and it’s parent company take no 
responsibility for damage or injury to people, property or equipment. It is the sole 
responsibility of the user to ensure only specially trained valve repair experts 
perform repairs under the supervision of a qualified supervisor.

RESPONSIBILITY FOR VALVE APPLICATION

The User is responsible for ordering the correct valves. The user is responsible for ensuring APV Valves are 
selected and installed in conformance with the current pressure rating and design temperature 
requirements. Prior to installation, the valves and nameplates should be checked for proper identification 
to ensure the valve is of the proper type, material and is of a suitable pressure class and temperature 
rating to satisfy the requirements of the service application.

Do not use valves in applications where either the pressure or temperature is higher 
than the allowable working values.  Also valves should not be used in service media 
if not compatible with the valve material of construction, as this will cause 
chemical attacks, leakage, valve failure.

RECEIVING INSPECTION AND HANDLING

Valves should be inspected upon receipt to ensure:
-  Conformance with all purchase order requirements.
-  Correct type, pressure class, size, body and trim materials and end connections.
-  Any damage caused during shipping and handling to end connections, hand wheel or stem.

The User is advised that specifying an incorrect valve for the application may result 
in injuries or property damage. Selecting the correct valve type, rating, material 
and connections, in conformance with the required performance requirements is 
important for proper application and is the sole responsibility of the user.

Summary of Contents for FS900 Series

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL UNI BODY BALL VALVES FS900 SERIES...

Page 2: ...et Oilfield Products Valves Wellheads Gate Globe Check Valves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valv...

Page 3: ...ge at anytime without notice Australian Pipeline Valve reserves the right to carry out amendments to products and materials Introduction 2 Safety Information 3 4 1 0 Scope 4 5 1 1 Environmental consid...

Page 4: ...ible for ordering the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requirements Prio...

Page 5: ...lve surface temperature may be dangerously too hot or too cold for skin contact Upon disassembly attention should be paid to the possibility of releasing dangerous and or ignitable accumulated fluids...

Page 6: ...down rate the pressure and temperature See section 5 for pressure temperature chart 1 1 ENVIRONMENTAL CONSIDERATIONS According to ISO 14000 regulations and the environmental policy of APV the recyclab...

Page 7: ...g to the flow indicator on the valve body where applicable 2 0 I N S T A L L A T I O N Piping should be properly aligned and supported to reduce mechanical loading on end connections Never use the lev...

Page 8: ...add mechanical loading to the valve ends Sufficient clearance should be allowed for threaded end valves to be swung during installation 2 2 END CONNECTIONS 2 2 1 Threaded Ends Check condition of threa...

Page 9: ...empt to force the valve or the stem will be damaged A good program of inspection and maintenance cannot be over stressed It is recommended that the valve be periodically and at least partially stroked...

Page 10: ...ack the valve 1 Remove nuts or screw from the lever Remove the lever and lock plate Remove locking tab Remove the gland nut 2 Remove old packing taking care not to scratch or damage the stem of stuffi...

Page 11: ...Remove the nut fastening the lever Remove the lever Remove the retainer lock nut washer and the stop plate 3 Follow disassembly procedure 4 4 below 4 Remove the ball from the body Inspect the surface...

Page 12: ...to operate in this state on a pipeline under higher pressure would only cause more damage The unit must be dismantled and re assembled then cycled tested with perfect result 4 4 DISASSEMBLY PROCEDURE...

Page 13: ...d in accordance with applicable Torque as per Table 1 see the Appendix 6 After installation of new parts Reassemble using reverse order of steps outlined above Operate valve several times to be assure...

Page 14: ...Graphite PTFE 7 Stem packing Graphite PTFE 8 Gland AISI 304 316 9 Stem ASTM A276 316 10 Belleville washers AISI 304 316 11 Gland nut AISI 304 316 12 Handle Zinc plated steel 316 13 Handle nut AISI 304...

Page 15: ...No safety factor is included Theoretical torque only actual torque will vary When conditions below apply then calculate torque using the following application factors PEEK SEATS up to 80 to all torque...

Page 16: ...e contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the righ...

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