APRILIA RSV 1000 R - 2003 Manual Download Page 22

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Summary of Contents for RSV 1000 R - 2003

Page 1: ...8104704 RSV 1000 R RSV 1000 R FACTORY ...

Page 2: ...SURGXFWV DQG IRU KHOS ZLWK VSHFLILF SUREOHPV SOHDVH FRQWDFW RXU RFDO aprilia HDOHU RU VHUYLFH FHQWHU 7KHVH SURIHVVLRQDOV ZLOO EH DEOH WR DVVLVW RX SURPSWO DQG DFFXUDWHO 7KDQN RX IRU FKRRVLQJ aprilia DYH D JUHDW ULGH 7KLV PDQXDO LV FRS ULJKWHG LQ DOO FRXQWULHV DQG UHSURGXFWLRQ RI DQ SDUW WKHUHRI RU WKH FRPSOHWH PDQXDO E DQ SULQW RU HOHFWURQLF PHDQV LV VWULFWO SURKLELWHG INTRODUCTION 7KLV PDQXDO LV ...

Page 3: ...HU VHQVH YRLG EUHDWKLQJ H KDXVW IXPHV XQGHU DQ FLUFXPVWDQFHV 62 1 HHS JDVROLQH DZD IURP FKLOGUHQ DVROLQH LV DOVR SRLVRQRXV 1HYHU DWWHPSW WR VLSKRQ JDVROLQH XVLQJ RXU PRXWK 1HYHU DOORZ JDVROLQH WR FRQWDFW RXU VNLQ I RX VKRXOG DFFLGHQWDOO VSLOO JDVROLQH RQ RXUVHOI FKDQJH RXU FORWKHV LPPHGLDWHO DQG ZDVK WKH DUHD XSRQ ZKLFK WKH JDVROLQH ZDV VSODVKHG WKRURXJKO ZLWK KRW ZDWHU DQG VRDS 6KRXOG RX DFFLGHQW...

Page 4: ...LQJ WKH HQJLQH FRRODQW RQ WKH H KDXVW V VWHP RU RQ WKH HQJLQH FRPSRQHQWV 7KH PD EH KRW HQRXJK WR FDXVH WKH FRRODQW WR LJQLWH DQG EXUQ ZLWKRXW D YLVLEOH IODPH 7KH FRRODQW HWK OHQH JO FRO FDQ FDXVH VNLQ LUULWDWLRQ DQG LV SRLVRQRXV LI VZDOORZHG RRODQW DQG FRRODQW ZDWHU PL WXUHV DUH VZHHW WR WKH WDVWH DQG EULJKWO FRORUHG WKHUHIRUH DUH KLJKO DWWUDFWLYH WR SHWV DQG FKLOGUHQ 7DNH H WUD SUHFDXWLRQV WR NHH...

Page 5: ...Q GHVLJQHG DQG SURGXFHG IRU XVH RQO RQ SDYHG URDGV W LV QRW GHVLJQHG WR EH XVHG RQ HYHQ VPRRWK JUDGHG GLUW URDGV RU WUDLOV W LV QRW GHVLJQHG IRU RII URDG FRPSHWLWLRQ RU IRU FURVV FRXQWU ULGLQJ R QRW XVH WKLV YHKLFOH RQ URXJK RU XQLPSURYHG VXUIDFHV RU LQ RWKHU RII URDG DUHDV DLOXUH WR KHHG WKLV ZDUQLQJ FRXOG OHDG WR DQ XSVHW ZLWK VXEVHTXHQW LQMXU DQG HYHQ GHDWK NOISE EMISSION WARRANTY aprilia s p a...

Page 6: ...GLQDQFHV PROBLEMS THAT MAY AFFECT THE VEHICLE EMISSIONS I DQ RI WKH IROORZLQJ V PSWRPV DUH REVHUYHG LPPHGLDWHO KDYH RXU YHKLFOH LQVSHFWHG DQG UHSDLUHG E RXU RFDO aprilia HDOHU 6 PSWRPV LIILFXOW VWDUWLQJ RU VWDOOLQJ DIWHU VWDUWLQJ UUHJXODU LGOH 0LVILULQJ RU EDFNILULQJ GXULQJ DFFHOHUDWLRQ IWHU EXUQLQJ EDFNILULQJ 3RRU HQJLQH SHUIRUPDQFH GHJUDGHG KDQGOLQJ RU SRRU IXHO HFRQRP VEHICLE IDENTIFICATION NUM...

Page 7: ...WRU GHVLJQDWLRQ 1 12 9 6 6 25 e 9 127 63 6HTXHQWLDO VHULDO QXPEHU RSV R 25 67 7 2 251 21 C 25 67 7 2 251 21 C RRC RRU 58W 120 65 ZR 17 56W 73W 190 50 ZR 17 73W or 17 x MT 5 50 rim at 39 2 psi COLD Manufactured ZD4RRU00 Y0000000 ZD4RRC00 Y0000000 RRC01 RRU01 58W 120 65 ZR 17 56W 765 lb 31 9 psi COLD 73W 190 50 ZR 17 73W or 17 x MT 5 50 rim at 36 3 psi COLD Manufactured ZD4RRU01 Y0000000 ZD4RRC01 Y0...

Page 8: ...XVH DQG PDLQWHQDQFH 569 5 569 5 7 USA USA POSITION OF THE ADHESIVE WARNING LABELS RSV R 12 13 15 1 4 A 14 15 2 6 7 5 9 10 8 10 11 3 14a ...

Page 9: ...WLRQ This battery is completely sealed Do not attempt to remove the cap Replace with sealed battery only Always keep the battery charghed see Owner s Manual Never disconnect the battery or regulator with the engine running This will completely destroy the entire electrical system Never install accessories or replacement parts not approved by Aprilia as original equipment This can degrade the handl...

Page 10: ...ded and approved by Aprilia Maintain proper tire inflation Do not use any tire with less than 1 8 3mm tread remaining Do not repair any tire nor use repaired tire Do not ride your motorcycle overloaded or with an unbalanced load Failure to follow these warnings can lead to an accident and serious injures or death Always ensure that the chain is correctly adjusted See owner s manual 36 3 2 8 40 6 2...

Page 11: ...11 use and maintenance RSV 1000 R RSV 1000 RFACT USA USA POSITION OF THE ADHESIVE WARNING LABELS 13 14 16 1 4 A 15 16 2 6 7 5 10 11 9 11 12 3 8 15a ...

Page 12: ...N CANISTER EVAP FAMILY 4ASPE0024RRC HOSE ROUTING DIAGRAM RRC 5 6 7 8 Follow X Ref Description This battery is completely sealed Do not attempt to remove the cap Replace with sealed battery only Always keep the battery charghed see Owner s Manual Never disconnect the battery or regulator with the engine running This will completely destroy the entire electrical system RRC01 RRU01 58W 120 65 ZR 17 5...

Page 13: ...e only Aprilia original replacement windshield Keep windshield clean at all time Clean only with a soft cloth and warm water with a mild detergent Do not use any tire other than those reccomended and approved by Aprilia Maintain proper tire inflation Do not use any tire with less than 1 8 3mm tread remaining Do not repair any tire nor use repaired tire Do not ride your motorcycle overloaded or wit...

Page 14: ... OLQH UHDWKHU OLQH WR ZD YHQWLODWLRQ YDOYH ZD YHQWLODWLRQ YDOYH UHDWKHU OLQH WR FDUERQ FDQLVWHU DUERQ FDQLVWHU UDLQ OLQH WR QDUURZ SDVVDJH 5HVWULFWRU LQ PP UDLQ OLQH WR WHH 7HH UDLQ OLQH WR PDQLIROG YDFXXP SRUW 0DQLIROG YDFXXP SRUW ULJKW IURQW SDUW RI WKURWWOH ERG DUP DLU LQOHW IURP DWPRVSKHUH WR FDQLVWHU RSV R 7 5 3 4 5 13 7 8 9 10 11 12 2 6 A 1 ...

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Page 16: ...H V PLVVLRQ DUUDQW 3DUWV LVW 7KHVH ZDUUDQWHG SDUWV DUH FDUEXUHWRU DQG LQWHUQDO SDUWV LQWDNH PDQLIROG IXHO WDQN IXHO LQMHFWLRQ V VWHP VSDUN DGYDQFH PHFKDQLVP FUDQNFDVH EUHDWKHU DLU FXWRII YDOYHV IXHO WDQN FDS IRU HYDSRUDWLYH HPLVVLRQ FRQWUROOHG YHKLFOHV RLO ILOOHU FDS SUHVVXUH FRQWURO YDOYH IXHO YDSRU VHSDUDWRU FDQLVWHU LJQLWHUV EUHDNHU JRYHUQRUV LJQLWLRQ FRLOV LJQLWLRQ ZLUHV LJQLWLRQ SRLQWV FRQGHQ...

Page 17: ...2 35 66 0 66 21 21752 6 67 0 55 17 6 9 1 aprilia 37 6 63 6 7 257 5 1 1 0 66 21 21752 6 67 0 55 17 03 1 8 1 1 55 17 2 0 5 17 7 25 71 66 25 3 57 8 5 385326 6 0 7 72 7 35 66 0 66 21 21752 6 67 0 55 17 7 506 67 7 1 7 6 55 17 7 25 2 1 67 7 0 176 2 55 17 5 86 9 1 1 8 2 27 5 5 0 6 620 67 7 6 2 127 2 0 7 7 216 21 2 21 1 03 55 17 676 62 7 29 0 7 7 216 0 127 33 72 28 1R GHDOHU LV DXWKRUL HG WR PRGLI WKLV ap...

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Page 19: ...7 55 17 21 0 66 21 21752 6 67 0 GENERAL INSTRUCTIONS 18 217 176 6 6 7 58 6 27 1 6625 6 2 ARRANGEMENT OF THE MAIN ELEMENTS 30 ARRANGEMENT OF THE MAIN ELEMENTS 32 ARRANGEMENT OF THE INSTRUMENTS CONTROLS 34 INSTRUMENTS AND INDICATORS 35 167580 176 1 1 7256 57 08 7 81 7 21 20387 5 CONTROLS 45 21752 6 7 7 7 1 5 3 21752 6 7 7 5 7 1 5 3 1 7 21 6 7 67 5 1 2 AUXILIARY EQUIPMENT 48 81 2 1 2 1 7 3 66 1 5 6 8...

Page 20: ...7 1 5 029 1 7 5217 5 1 5 029 1 7 6 5 1 6 5 029 1 7 6 3 1 6 5 029 1 7 5 1 833 5 5217 29 56 5 029 1 7 5 59 0 55256 5 029 1 7 5217 5 3 56 5 029 1 7 5217 5 3 56 5 029 1 7 6 67 1 867 1 7 7 5277 21752 63 5 3 8 6 1 1 86 6 77 5 77 5 6725 1 1 1 1 7 7 50 1 6 5 029 1 7 77 5 1 7 752 7 9 5 5 1 7 77 5 167 1 7 77 5 867 1 7 7 0 9 57 867 1 7 7 0 25 217 8 6 1 1 7 6 2 5 8 6 1 1 7 7 8 6 5 3 1 7 5217 1 5 5 5 7 21 1 72...

Page 21: ...safe drive ...

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Page 57: ... been removed Place the vehicle in vertical position keep the handlebar in the direction of travel Using a short Phillips screwdriver 5 unscrew the three screws 3 Raise and remove the cover 4 together with the screws 3 and the gasket 6 WARNING Avoid any prolonged exposure of the brake fluid to air The brake fluid is hygroscopic and when in contact with air it absorbs its humidity Leave the brake f...

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Page 82: ... on the glove tool kit compartment cover 5 Put the side stand 6 down with your right foot Make sure it is extended completely and all the way forward Lean the vehicle to the left until the stand rests firmly on the ground Turn the handlebars completely against the left stop WARNING Make sure the vehicle is stable when parked If it falls down it will certainly be damaged and could injure others as ...

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Page 99: ... leaks or damage Repeat for the rear suspension and swinging arm CAUTION Do not ride your vehicle if either suspension is damaged in any way contact your Local aprilia Dealer FRONT SUSPENSION Have your aprilia dealer change the fork oil seals after the first 18 750 mi 30 000 km and thereafter every 12 500 mi 20 000 km Every 6 250 mi 10 000 Km check clean lubricate and have the fork oil seals chang...

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Page 101: ...fferent setting on each side will result in instability When the spring pre load is increased you must also increase the hydraulic damping both on extension and compression to avoid unsteady shock action while riding RSV R RSV R WARNING The competition adjustment must be used in organized racing or circular course competitive event under the auspices of a recognized sanctioning body or by permit i...

Page 102: ...and when installed as an option on the model The adjustable steering damper 1 has a knob 2 for adjusting the hydraulic damping see table 1 RSV R RSV R For the adjustment proceed as follows Rotate the handlebar completely counterclockwise CAUTION For the adjustment always start from the most rigid setting this is the fully counterclockwise position of the knob 3 Rotate the knob 2 to adjust the hydr...

Page 103: ...tiffest position This is the fully clockwise position of the extension damper adjusting ring nut 3 and the compression damper knob 4 Do not rotate the extension damper adjustment ring nut 3 beyond its limit this will damage the screw and destroy your shock absorber Always make sure when adjusting ring nut 3 that it clicks in to an adjustment notch and is not at an intermediate position between adj...

Page 104: ...ch will destroy the function of the shock absorber and could upset the handling of your vehicle leading to an accident with subsequent injury or even death WARNING The competition adjustment must be used in organized racing or circular course competitive event under the auspices of a recognized sanctioning body or by permit issued by the local governmental authority having jurisdiction It is stric...

Page 105: ...tion of the roads upon which it is operated Wear will be faster than normal when the vehicle is driven aggressively or on dusty or wet roads WARNING Check the wear of the brake pads before every trip CHECKING WEAR OF THE BRAKE PADS XPlace the vehicle on the stand see p 82 PLACING THE VEHICLE ON THE STAND NOTE The front brake calipers left and right are equipped with four pads for each caliper The ...

Page 106: ...ous injury or death WARNING Have the pads and the discs replaced by your Local aprilia Dealer CHECKING THE STEERING The operations necessary for this check require specific skills and therefore should be carried out by your Local aprilia Dealer CHECKING THE SWINGING ARM PIVOT The operations necessary for this check require specific skills and therefore should be carried out by your Local aprilia D...

Page 107: ... the pins for the rear support stand see above ASSEMBLING THE PINS FOR THE REAR SUPPORT STAND NOTE Have someone help you keep the vehicle vertical with the two wheels on the ground X Slacken the knob 7 X Shift the fork shaped support 6 so that its width matches the distance between the two pins 1 fitted to the swinging arm X Tighten the knob 7 XSlide both fork shaped seats 6 of the stand 8 underne...

Page 108: ...t part of the stand 8 XPush Pos D the stand 8 downwards until it reaches the end of its stroke see figure WARNING Make sure that the vehicle is stable If it falls over it may cause damage to bystanders and other property as well as being damaged itself FRONT WHEEL WARNING The disassembly and reassembly of the front wheel can be difficult for those unfamiliar with vehicle maintenance You may wish t...

Page 109: ...h a way as to keep the wheel in its position after loosening it WARNING Make sure that the vehicle is stable If it falls over it may cause damage to bystanders and other property as well as being damaged itself XHave a helper steady the handlebar in the straight ahead position Wheel nut 5 tightening torque 57 86 ftlb 80 Nm XRemove the wheel nut 5 and washer 6 Axle clamp screw 7 8 tightening torque...

Page 110: ...port 4 WARNING The front wheel is heavy and can easily crush your fingers should you get them between any part of the wheel and the front fork Do not attempt to line up the wheel and the axle clamps with your fingers Failure to heed this warning can lead to serious personal injury XMove the wheel around until the axle hole and the axle clamps are aligned XFrom the left side of the vehicle insert t...

Page 111: ... some other problem with the brake system Never ride your vehicle in traffic immediately after servicing the brakes Always apply the brake pedal or lever several times before riding your vehicle Then try your vehicle in a parking lot or other safe area with little traffic to ensure that the brakes are working properly Failure to observe this warning can lead to a serious accident with subsequent s...

Page 112: ...he axle 3 from the left side of the vehicle NOTE Observe the arrangement of the right 6 and left 7 chain tensioners in order to be able to reassemble them correctly XRemove the right 6 and left 7 chain tensioners WARNING Keep your fingers well away from the chain and sprocket You could easily lose a finger if it is caught between these two parts Use heavy work gloves while installing the rear whee...

Page 113: ...ible coupling holder XWorking B with both hands on the outer diameter of the sprocket 9 withdraw the final drive unit parallely to the wheel axis REASSEMBLY If the final drive unit has been removed 14 NOTE Introduce the final drive unit parallely to the wheel axis inserting the flexible couplings in the corresponding seats on the flexible coupling holder 15 XWorking C with both hands on the outer ...

Page 114: ...e head in the appropriate seat on the left chain tightener XInstall the washer 4 and tighten the wheel nut 5 finger tight XRemove the support 2 from under the rear tire XCheck the chain tension see p 115 DRIVE CHAIN XTighten the wheel nut 5 Wheel nut 3 tightening torque 86 80 ftlb 120 Nm XEnsure that the following components are neither dirty nor oily tire wheel brake disc WARNING After servicing ...

Page 115: ...il they reach room temperature Failure to observe this warning can lead to serious burns WARNING Keep your fingers well clear of the chain and sprocket especially if you are turning the rear wheel while working on the vehicle You can easily be seriously injured if a finger is caught between the chain and sprocket Use work gloves to carrying out these operations CHECKING THE PLAY To check the play ...

Page 116: ...hain and sprocket are worn out and should be replaced NOTE Always replace both sprockets and the chain when any of these components are replaced CAUTION If chain rollers are damaged the pins and or the O rings are loose or missing both sprockets as well as the chain must be replaced CAUTION Lubricate the chain frequently especially if it is rusty or dry to the touch If after lubricating the chain ...

Page 117: ...he room in which you are working is properly ventilated Do not inhale fuel vapours Do not smoke and do not use open flames DISPOSE OF UNWANTED FUEL PROPERLY CAUTION Never drain the fuel tank either partially or completely This may cause damage to the inner components of the fuel tank or to other parts of the fuel system Always ensure that the fuel filler cap is correctly closed X Remove the passen...

Page 118: ...crew 2 in the centre CAUTION Do not overtighten the screw 2 on refitting as it sits on plastic X Release and remove the snap on fasteners 3 securing the front fairing to the side fairings X Disconnect the two connectors 4 on either side of the front fairing X Disconnect the connector 5 on either side of the front fairing XDetach the front fairing 6 complete with headlight CAUTION Make sure to refi...

Page 119: ...move the other side fairing NOTE On refitting route the hoses 3 and 4 through the hole 5 in the left fairing REMOVING THE SIDE PANELS XRemove the rider saddle see page 117 REMOVING THE RIDER SADDLE XRelease and remove the screw 1 XRelease the plastic rivet 3 using a flat blade screwdriver XRelease and remove the two screws 2 CAUTION Handle plastic and paint finished parts with care to avoid scratc...

Page 120: ...e the two nuts 3 and collect the washers 4 XEase off the rearview mirror 5 paying attention to the electrical connector CAUTION Handle the plastic and painted components with care and avoid scraping or damaging them XRemove the rearview mirror 5 XIf it has fallen from its seat retrieve the cup 6 NOTE Repeat these operations to remove the other rearview mirror WARNING After reassembly correctly adj...

Page 121: ...r it may cause damage to bystanders and other property as well as being damaged itself XPlace the vehicle on the front wheel stand see page 108 PLACING THE VEHICLE ON THE FRONT SUPPORT STAND J XRotate the wheel manually so that the space between two spokes of the rims lines up with the brake caliper XHave a helper steady the handlebar in the straight ahead position Brake caliper screw 9 tightening...

Page 122: ...have your vehicle serviced by your Local aprilia Dealer It may be necessary to have your dealer bleed the system or there may be some other problem with the brake system Never ride your vehicle in traffic immediately after servicing the brakes Always apply the brake pedal or lever several times before riding your vehicle Then try your vehicle in a parking lot or other safe area with little traffic...

Page 123: ... holes in the caliper using your fingers Failure to obey this warning can cause serious injury X 4 Insert the brake caliper 10 over the disc and place it so that its fastening holes and the holes on the support are aligned WARNING When reassembling the brake caliper replace the caliper screws 9 with two new screws of the same type XScrew in the two bolts 9 by hand until they rest on the caliper XP...

Page 124: ...24943 which is available at your Local aprilia Dealer to the connector 5 If the vehicle is used for racing safety pegs 7 are available for installation to the rider footrests to avoid removal of the side stand WARNING Removal of the safety pegs 7 fitted to the rider footrests is only allowed after removal of the side stand CAUTION Never lean the vehicle against walls or lay it on the ground This c...

Page 125: ...ic connector 10 from the connector 5 XWithdraw the cable 9 completely XLower the fuel tank see p 117 LIFTING THE FUEL TANK NOTE Support the stand in order to prevent it from accidentally falling down Torque wrench setting for screws 11 and 13 40 Nm 4 kgm XUnscrew and remove the screw 11 and collect the washer 12 XUnscrew and remove the screw 13 while holding the nut 15 at the rear end with a wrenc...

Page 126: ...way with seriously injuries or even death If any fastener in the throttle system becomes loose likewise you will lose control of your vehicle Either situation can lead to an upset or collision with subsequent serious injury or death Your vehicle is equipped with a double cable throttle One cable opens the throttle when you rotate the throttle grip toward you the other closes the throttle when you ...

Page 127: ...Pull back the rubber boot 1 XLoosen the lock nut 2 XRotate the adjuster 3 so as to obtain the proper play XAfter the adjustment tighten the lock nut 2 and check the play again XReplace the rubber boot 1 XRepeat the adjustment for the second cable WARNING Exhaust gases contain carbon monoxide which is extremely poisonous if inhaled Do not start the engine in closed or badly ventilated rooms Failure...

Page 128: ...ying out the following operations let the engine and the exhaust silencer cool down until they reach room temperature Failure to observe this warning can lead to serious burns XLift the fuel tank see p 117 LIFTING THE FUEL TANK NOTE The vehicle is equipped with one spark plug for each cylinder The following operations refers to the spark plug installed in one cylinder only but is valid for the plu...

Page 129: ... engine when the appropriate spark plug is installed The use of the spark plug with too long a threaded portion can cause the plug to strike the piston with consequent irreparable damage Use only the recommended spark plug type see p 145 TECHNICAL DATA Failure to observe this caution will result in reduction in the service life and performance of the engine Use a round wire feeler gauge 11 to chec...

Page 130: ...UXILIARY FUSES the 30A main fuses group 2 placed under the rider saddle see p 131 ARRANGEMENT OF 30A MAIN FUSES NOTE Check the fuses in the order first the fuses of the 15A secondary fuses group 1 second the fuses of the 30A main fuses group 2 To check the fuses of the secondary fuses group 1 XSet the ignition switch to This will prevent accidental short circuits XTake off the cover of the auxilia...

Page 131: ... white wires I Injection loads red and red white wires NOTE There is one spare fuse L CAUTION Extract the fuses one by one so as to avoid replacing them incorrectly during reassembly NOTE If you remove one of the 30A fuses this will set the digital clock and the red line setting to zero To reset these functions see p 38 MULTIFUNCTION COMPUTER XRemove one by one the fuse and inspect the filament 9 ...

Page 132: ... connect the positive cable red then the negative Disconnect the negative cable first then the positive red If your battery needs to be charged use a constant voltage or taper charger with a current rating no greater than 1 10th the capacity of the battery i e for a 50 amp hour battery the maximum charging current should be 5 amps Use of a more powerful charger cannot only damage the battery irrep...

Page 133: ... see p 134 INSTALLING THE BATTERY REMOVING THE BATTERY CAUTION When the battery is removed the digital clock and red line setting will be reset to zero See p 38 MULTIFUNCTION COMPUTER for instructions on how to set clock and red line Read page 96 BATTERY carefully XEnsure the ignition switch is in the position XRemove the rider saddle see p 117 REMOVING THE RIDER SADDLE XRelease and remove the neg...

Page 134: ...e and time stated below XSwitch on the battery charger WARNING Wait for 5 or 10 minutes after you have finished charging the battery before reinstalling it the battery continues to produce gas for a short period of time after the charger is removed INSTALLING THE BATTERY XEnsure the ignition switch is in the position XRemove the rider saddle see p 117 REMOVING THE RIDER SADDLE NOTE Place the batte...

Page 135: ...described here is in compliance with the Italian standard that establishes the maximum height of the headlight beam For vehicles used in other countries you must conform with the local regulations To quickly check the correct adjustment of the beam place the vehicle on flat ground 32 81 ft 10 m away from a wall Turn on the low beam sit on the vehicle and make sure that the beam projected on the wa...

Page 136: ...ted on the vehicle in the normal riding position It is possible to adjust the horizontal position both to the right and to the left XWorking from the rear left side of the front fairing turn screw 2 CAUTION Do not force the screws beyond their limits Working from the rearside of the front part of the fairing With the screw 2 to the left side of the dashboard left beam turn the screw clockwise to a...

Page 137: ...of serious injury or even death WARNING Risk of fire Keep fuel and other flammable substances away from the electrical components Before changing a bulb turn the ignition switch 1 to the OFF position and wait a few minutes so that the bulb cools down Change the bulb wearing clean gloves or using a clean and dry cloth Do not leave fingerprints on the bulb since these may cause its overheating and c...

Page 138: ...ulb can be obtained or home To replace XPlace the vehicle on the stand see page 58 PLACING THE VEHICLE ON THE STAND HIGH AND LOW BEAM BULBS NOTE Disconnect one connector at a time to avoid confusing the various connectors when refitting When high and low beam bulb connectors must be removed simultaneously mark them with their positions and make sure to refit them in the correct positions on assemb...

Page 139: ...light bulb holder 6 and pull to extract XRemove the bulb and fit a new bulb of equal rating NOTE Ensure that the bulb fits correctly into the bulb holder REPLACING THE FRONT AND REAR DIRECTION INDICATOR BULBS Read page 104 BULBS carefully XPlace the vehicle on the stand see page 82 PLACING THE VEHICLE ON THE STAND XUnscrew and remove the screw 1 CAUTION The protective shield is retained by a locat...

Page 140: ... XInstall a new bulb of equal rating CAUTION If the reflector 4 comes off its seat refit it correctly REPLACING THE LICENSE PLATE LIGHT BULB Read page 137 BULBS carefully XPlace the vehicle on the stand see page 82 PLACING THE VEHICLE ON THE STAND XRemove the passenger saddle glove tool kit compartment cover see page 49 UNLOCKING LOCKING THE GLOVE TOOL KIT COMPARTMENT COVER CAUTION Never pull on t...

Page 141: ... vehicle WARNING While your vehicle is being transported it must be kept in a vertical position firmly tied down and with the wheels blocked Transport your vehicle in neutral gear only Failure to heed this warning could cause serious damage to the transmission due to vibration of the transport truck DRAINING THE FUEL TANK CAUTION Never drain the fuel tank either partially or completely This may ca...

Page 142: ...ehicle carry out the preliminary checking operation see p 72 PRELIMINARY CHECKING OPERATIONS CHART CAUTION To clean the lights use a sponge soaked with water and a neutral detergent rubbing the surfaces delicately and rinsing frequently with plenty of water Polish with silicone wax only after having carefully washed your vehicle Do not use polishing pastes on matt paints Do not wash the vehicle in...

Page 143: ... the plug 1 to ensure that any water or other contaminant that may have accumulated inside the air cleaner case is drained LONG PERIODS OF INACTIVITY CAUTION If this vehicle is not used for more than twenty days remove the 30A fuses 2 see p 130 CHANGING FUSES This will prevent the discharge of the battery caused by the slight current consumption of the multifunction computer NOTE The removal of th...

Page 144: ...oom temperature Failure to observe this warning can lead to serious burns XPlace a plastic bag over the outlet pipe of the muffler and tape or tie it tight NOTE You must use the appropriate front and rear support stands to store your vehicle so that both tires are raised from the ground XPlace the vehicle on the appropriate rear support stand see p 107 PLACING THE VEHICLE ON THE REAR SUPPORT STAND...

Page 145: ...roke with 4 valves per cylinder DOHC Number of cylinders 2 Total displacement 60 90 cu in 998 cm3 Bore stroke 3 82 in 2 66 in 97 00 mm 67 50 mm Compression ratio 11 4 0 5 1 Starting electric Engine idling rpm 1 250 100 rpm CO 1 1 0 5 total range from 0 5 to 2 Valve clearance with engine cold intake exhaust 0 005 0 006 in 0 12 0 17 mm 0 009 0 011 in 0 23 0 28 mm Clutch multidisc in oil bath with hy...

Page 146: ...Saddles 1 Vehicle max load rider passenger luggage 396 47 lb 180 kg Gross weight limit GVWR 883 25 lb 401 kg Permissible wheel loads GAWR front rear 334 80 lb 152 kg 548 45 lb 249 kg Vehicle max load solo rider 165 35 lb 75 kg Gross weight limit GVWR 674 00 lb 306 kg Permissible wheel loads GAWR front rear 307 70 lb 140 kg 366 30 lb 166 kg These two weights Gross Vehicle Weight Rating GVWR and Gro...

Page 147: ...aded gasoline minimum octane rating M R 2 method 90 FRAME Type two beam frame with light alloy cast elements and extruded elements Rake 25 Trail with front tire 120 70 3 90 in 99 mm SUSPENSIONS Front upside down telescopic adjustable fork with hydraulic operation fork leg Ø 1 69 in Ø 43 mm Stroke 5 00 in 127 mm Stroke R fork 4 72 in 120 mm Rear aluminum alloy rear swinging arm lever system and hyd...

Page 148: ...R 17 250 2 5 280 2 8 200 2 0 Front METZELER RENNSPORT 120 70 ZR 17 210 2 1 Rear METZELER RENNSPORT 180 55 ZR 17 200 2 0 Front MICHELIN PILOT SPORT E 120 70 ZR 17 TL 230 2 3 250 2 5 Rear MICHELIN PILOT SPORT E 190 50 ZR 17 TL 250 2 5 280 2 8 Front MICHELIN PILOT SPORT CUP 120 70 ZR 17 210 2 1 Rear MICHELIN PILOT SPORT CUP 180 55 ZR 17 190 1 9 Front MICHELIN PILOT RACE H2 120 70 ZR 17 210 2 1 Rear M...

Page 149: ... 30 A Secondary fuses 5 fuses 15 A Generator with permanent magnet 12 V 400 W BULBS Low beam halogen 12 V 55 W H7U x 2 Highbeam halogen 12 V 55 W H7U x 2 Front parking light 12 V 5 W Direction indicators 12 V 10 W License plate light 12 V 5 W Stop rear parking lights LED Rev counter light LED Left multifunction display LED WARNING LIGHTS Neutral LED Direction indicators LED Fuel reserve LED Highbe...

Page 150: ...of the volume R fork oil ÖHLINS 5W Bearings and other lubrication points recommended Bimol Grease 481 AUTOGREASE MP or GREASE 30 As an alternative to the recommended product use high quality grease for rolling bearings working temperature range 30 C 140 C dripping point 150 C 230 C high protection against corrosion good resistance to water and oxidation Protection of battery poles Neutral grease o...

Page 151: ...nning order is a reliable vehicle Pre ride checks proper maintenance at the recommended intervals and using aprilia Original Parts only are key factors For information on the Official Dealer and or Service Centre nearest you please consult the Yellow Pages or the map provided at our web site www aprilia com When you demand aprilia Original Parts you are purchasing products that have been developed...

Page 152: ...e 901 810075 APRILIA WORLD SERVICE z a Central Parc 255 Blv R Ballanger B P 77 93421 Villepinte Succursale en France Tel 0033 1 49634747 Fax 0033 1 49638750 Relations clienteles 0820 027915 A SPIRIT A S Saldova 38 180 00 Praha 8 Karlin A SPIRIT A S Sede operativa Bubenska 43 170 00 Praha 7 Tel 0042 02 96547142 Fax 0042 02 96547145 Email pistek aspirit cz AVTO TRIGLAV d o o Baragova 5 1113 Ljubljan...

Page 153: ... 0032 9 2810012 Email aprilia rad be T M P Hammervej 32 7900 Nikobing Mors Tel 0045 97 722233 Fax 0045 97 722143 33 Email thomas aprilia dk TUONTI NAKKILA OY P o B 18 29250 Nakkila Tel 00358 2 5352500 Fax 00358 2 5372793 Email satu saarinen aprilia fi RO GROUP INT sede operativa Str Depozitelor 41 43 Jud Arges Pitesti Tel 0040 248211004 Fax 0040 248211004 Email marian ion rogroup ro Z A O ITALMOTO...

Page 154: ... CYCLENET PTE TLD 1179 Serangoon Road 328232 Singapore Tel 0065 6299 6251 Fax 0065 6297 5684 Email jeorjb yahoo com AH LAM MOTORCYCLE CO LTD 29 Hak Po Street Mongkok Kowloon Hong Kong Tel 00852 23859229 Fax 00852 23857920 Email garyyip ahlam com hk PERFECT MOTORS COMPANY LIMITED No 281 Jungshing North Street Sanchung City 241 Taipei Tel 00886 2 85111156 Fax 00886 2 85111148 Email taiwan eisyu msa ...

Page 155: ...e ibl bm MAJESTIC AUTO LIMITED 10th KM Stone G T Road P O Dujana 203207 Dadri Ghaziabad UP Tel 0091 98100 19315 Fax 0091 98100 19300 MOTO TECNICA S A Avenia Petapa 38 78 Local B Zona12 Guatemala Tel 0050 2 3606815 Fax 0050 2 3327847 DUARTE BASTOS CASTENDO LDA Rua Dr António José de Almeida n 238 Benguela Tel 00244 7 232669 Fax 00244 7 235106 Email marco castendo netc pt ...

Page 156: ...E 1 2 20 19 17 16 15 14 13 12 11 10 9 8 7 18 1 6 5 4 3 2 Gr N REGOLATORE B Bi N Bi B B Bi N B B Bi B G B B G N B N B 1 2 3 V N V N A Ar Ar Az Gr V R V Ar V R M B C D F E 1 3 2 X2 X1 L H L H S S S Bi N Bi B G Gr Az B R B B B B B B V M Vi Bi Bi B Bi B Vi N V R R Bi B Bi G Az Bi Bi N Ar Az R Bi G Ar N B V G R Ro B V V N R Bi G G Gr V G V V G V Gr M G G B G V G Gr B G V G Gr Az B Ar N R N R N M N Ar G...

Page 157: ...ump 37 Air thermistor 38 Coolant thermistor 39 Automatic choke 40 Intake pressure sensor 41 Atmospheric pressure sensor 42 Throttle sensor 43 Twin coil 44 Front cylinder spark plug 45 Rear cylinder spark plug 46 Front cylinder injector 47 Rear cylinder injector 48 Camshaft sensor 49 Pick up 50 Engine Control Unit ECU 51 Front left direction indicator 52 Left headlight 53 Right headlight 54 Parking...

Page 158: ...use and maintenance RSV 1000 R RSV 1000 RFACT USA USA 158 NOTE ASK FOR ONLY ORIGINAL SPARE PARTS ...

Page 159: ...159 NOTE use and maintenance RSV 1000 R RSV 1000 RFACT USA USA ASK FOR ONLY ORIGINAL SPARE PARTS ...

Page 160: ... 160 aprilia s p a wishes to thank its customers for the purchase of this vehicle Do not dispose of oil fuel polluting substances and components in the environment Do not keep the engine running if it isn t necessary Avoid disturbing noises Respect nature ...

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APRILIA RSV 1000 R - 2003, Manual

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