Applied Motion Products Si5580 User Manual Download

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Getting Started

To use your Si5580 motor control, you will need the following:

a power cable (line cord)

•

a compatible step motor

•

a small flat blade screwdriver for tightening the connectors - an Applied Motion Products screw-

•

driver suitable for this purpose is included with your drive.

a personal computer running Windows 3.2, 95, 98, NT, W2K, XP, Vista or Vista64, with a 9 pin

•

serial port (486 or better with 8 MB RAM recommended)

the Si Programmer

•

software that came with your Si5580

the programming cable and adapter that came with your Si5580

•

Si Programmer

•

software manual

The sketch below shows where to find the important connection and adjustment points. Please

examine it now.

All mating connectors are included.

Si5580

Step Motor Driver

POWER

TEMP

SHORT

B–
B+
A–
A+

MOTOR

POWER

PC/MMI

LIMITS

STOP

IN 1

IN 2

IN 3

IN 4

JOG CW

JOG CCW

IN/JOG COM

CW+

CW-

CCW+

CCW-

OUT 1+

OUT 1-

OUT 2+

OUT 2-

OUT 3+

OUT 3-

FAULT+

FAULT-

90V pk

I/O Connector

inputs 1-4

jog cw, ccw

I/O Connector

cw, ccw limits

I/O Connector

outputs 1-3

fault output

LEDs

power

overtemp

overcurrent

RS232 connector

mmi

AC power connector

Motor connector

STOP button

Always use the blue & white

Applied Motion screwdriver

with the above I/O connectors.

Larger screwdrivers may remove

the plastic dimples that prevent

the screws from falling out.

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for Si5580

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ... POWER TEMP SHORT B B A A MOTOR N G L AC POWER PC MMI LIMITS STOP IN 1 IN 2 IN 3 IN 4 JOG CW JOG CCW IN JOG COM IN JOG COM CW CW CCW CCW OUT 1 OUT 1 OUT 2 OUT 2 OUT 3 OUT 3 FAULT FAULT 90V pk 920 0036B 7 7 10 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...witch 12 Wiring a Limit Sensor 12 Wiring Inputs 13 Wiring Outputs 15 Faults and Alarms 16 Using the Fault Output 16 Alarm Codes 17 Microstepping 17 Mounting the Drive 18 Mounting the Optional MMI 18 Mechanical Outline 20 Mechanical Outline Optional MMI 21 Technical Specifications 22 Recommended Motors 23 Block Diagram 23 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www...

Page 4: ...your PC for programming cable included Microsoft WindowsTM based software for easy set up and programming Eight inputs for interacting with the user and other equipment Three outputs for coordinating external equipment Accepts 110 or 220 volts AC power factory preset for 110 volts Sturdy 3 x 8 x 5 3 inch metal case with integral heat sink Mounting brackets included I O is optically isolated 5 24 V...

Page 5: ...e to find the important connection and adjustment points Please examine it now All mating connectors are included Si5580 Step Motor Driver POWER TEMP SHORT B B A A MOTOR N G L AC POWER PC MMI LIMITS STOP IN 1 IN 2 IN 3 IN 4 JOG CW JOG CCW IN JOG COM IN JOG COM CW CW CCW CCW OUT 1 OUT 1 OUT 2 OUT 2 OUT 3 OUT 3 FAULT FAULT 90V pk I O Connector inputs 1 4 jog cw ccw I O Connector cw ccw limits I O Co...

Page 6: ...mating connectors from the drive 2 Set the drive on its side with the aluminum heat sink fins up 3 With a medium sized phillips screwdriver remove the eight screws at the perimeter of the case and the three screws that connect the heat sink to the internal heat bar keeping track of which screws go where See the diagram below Note Do not remove the 1 4 20 Allen head screw that connects the heat sin...

Page 7: ... following steps 4 5 in reverse Again pay close attention to the correct orientation of the two sets of wires connecting these assemblies 9 Install and tighten the screws removed in step 3 Use the correct length screw according to the hole location You are done converting your drive to 220 VAC operation and are now ready to install the AC line cord CN1 110V 220V F1 CN3 C23 CN1 110V 220V F1 CN3 C23...

Page 8: ...n white or blue Old Style AC Power Plug New Style AC Power Plug Installing an AC Line Cord Remove about 5 mm 3 16 inches of insulation from each of the three wires of your line cord That s right three wires For safety always use a three wire power cord on anything with a metal case Depending on where you got your power cord it may have black white and green wires or brown blue green The AC power p...

Page 9: ...rrent to prevent overheating Wiring diagrams for both connection methods are shown below Note NC means not connected to anything A A B B 4 lead motor Red Blue Yellow White 4 Leads Connecting the Motor Never connect the motor to the driver when the AC power is on Secure any unused motor leads Never disconnect the motor while the AC power is on Never connect motor leads to ground or to a power suppl...

Page 10: ...e operated at 30 less than the rated current to prevent overheating The wiring diagrams for eight lead motors are shown below A A B B 8 lead motor 8 Leads Series Connected 8 Leads Parallel Connected A A B B 8 lead motor Orange Org Wht Blk Wht Black Red Red Wht Yel Wht Yellow Orange Org Wht Blk Wht Black Red Red Wht Yel Wht Yel low Artisan Technology Group Quality Instrumentation Guaranteed 888 88 ...

Page 11: ... fit the black adapter plug If this is the case and you must use COM2 you may have to purchase a 25 to 9 pin serial adapter at your local computer store Your Si5580 was also shipped with a 7 foot telephone line cord Plug one end into the adapter we just attached to your PC and the other end into the PC MMI jack on your Si5580 Never connect the Si5580 to a telephone circuit It uses the same connec ...

Page 12: ...ch inputs LIMIT CW and LIMIT CCW By connecting these inputs to switches or sensors that are triggered by the motion of the motor or load you can force the Si5580 to operate within certain limits This is useful if a program error could cause damage to your system from the motor traveling too far As the limit inputs of the Si5580 are optically isolated you can choose a voltage between 5 24 Vdc to ap...

Page 13: ... LIMIT DC Power Supply Limit Sensor CW LIMIT output Si5580 LIMIT DC Power Supply Proximity Sensor LIMIT output Wiring a Mechanical Limit Switch You can use normally open or normally closed limit switches Either way wire them as shown here Wiring a Limit Sensor Some systems use active limit sensors that produce a voltage output rather than a switch or relay closure These devices must be wired diffe...

Page 14: ...e normally open momentary switch to trigger Si5580 using Wait Input instruction Use single throw switch for parameter selection using If Input instruction Use normally open momentary switch for jogging 2200 2200 2200 2200 2200 2200 inside Si5580 COM COM IN1 IN2 IN3 IN4 JOG CW JOG CCW Si5580 switch or relay closed logic low IN COM 5 24 VDC Power Supply Note If current is flowing into or out of an S...

Page 15: ...imity Sensor to an Si5580 input When prox sensor activates Si5580 input goes low Si5580 IN IN JOG COM SI 1 indexer MOTION MOTION 5 24 VDC Power Supply Si5580 IN COM Si3540 7080i or MC8400 OUT OUT 5 24 VDC Power Supply Si5580 NPN Proximity Sensor IN COM output 5 24 VDC Power Supply NPN Proximity Sensor IN COM output 5 24 VDC Power Supply Si5580 PNP Proximity Sensor IN output COM 5 24 VDC Power Supp...

Page 16: ...de the source of current and voltage typically from a power supply You must also limit the current to less than 100 mA so that the output transistor is not damaged You would normally use a resistor for this but some loads such as PLC inputs limit the current automatically The diagram below shows how to connect an Si5580 output to an optically isolated PLC input Schematic Diagram of Si5580 Output C...

Page 17: ...ecure and that any unused motor leads are insulated from the drive and power supply and from each other Check the motor leads for shorts between phases or to ground If the power light is blinking this indicates an alarm condition caused by the activation of a limit switch Using the Fault Output The Si5580 has a fault output to tell you if the drive has overheated or if a short circuit has occured ...

Page 18: ...s The 25 400 step rev setting is provded as a means of converting motion from metric to english there are 25 4 mm in an inch Other settings provide step angles that are decimal degrees 36 000 steps rev makes the motor take 0 01 steps Some settings are used with lead screws When the drive is set to 2000 steps rev and used with a 0 2 pitch lead screw you get 0 0001 inches step The microstep resoluti...

Page 19: ...k then put it back with the bracket in place as shown in the figure Mounting the Optional MMI There are two ways to mount the MMI in your application No matter which method you choose you ll need to connect the MMI to your Si5580 with the programming cable You will not however need the adapter plug The MMI has the same telephone style connector as the Si5580 Depending on how you mount the MMI and ...

Page 20: ...ble the two halves using the eight small screws provided Surface Mounting An easier way to mount the MMI is to bolt the two halves together ahead of time using the eight small screws If you want the MMI to be dust proof and watertight put the black rubber gasket between the two halves before screwing them together Then cut a hole in your panel for the cable that runs between the MMI and the Si5580...

Page 21: ... Motor Driver POWER TEMP SHORT B B A A MOTOR N G L AC POWER PC MMI LIMITS STOP IN 1 IN 2 IN 3 IN 4 JOG CW JOG CCW IN JOG COM IN JOG COM CW CW CCW CCW OUT 1 OUT 1 OUT 2 OUT 2 OUT 3 OUT 3 FAULT FAULT 90V pk Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 22: ...tional MMI 4 90 4 90 1 38 0 13 3 875 CENTERED 3 875 CENTERED 1 2 3 4 5 6 7 8 9 YES NO 0 SPACE BKSP ENTER 2 988 1 975 0 425 0 963 0 960 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 23: ...solated 12 24 VDC 100 mA max Microstepping 13 switch selectable resolutions 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 steps rev Waveform pure sine Motion Update 12800 Hz Physical Constructed with black anodized aluminum heat sink and heavy gauge steel housing 3 x 5 3 x 8 inces overal 7 8 lbs Ambient temperature range 0 70 deg C Power over temp and motor short circ...

Page 24: ...300 151 5 0 5034 350 parallel 390 213 5 5 5042 022 parallel 595 300 5 5 Block Diagram Fault Monitor overtemp LED overcurrent LED MOSFET 3 State PWM Power Amplifier motor phase A motor phase B 110 or 220 VAC fuse Optical Isolation INPUT1 INPUT2 INPUT3 INPUT4 CW JOG IN5 CCW JOG IN6 to PC MMI CW LIMIT CCW LIMIT FAULT OUT OUT1 OUT2 OUT3 RS232 Optical Isolation Optical Isoation Si Microstepping Indexer...

Page 25: ...ucts Inc 404 Westridge Drive Watsonville CA 95076 Tel 831 761 6555 800 525 1609 Fax 831 761 6544 Copyright 1999 920 0036B 7 7 10 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 26: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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Applied Motion Products Si5580, User Manual

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