Applied Membranes W-G3072ET Operation, Maintenance & Instruction Manual Download | Manualshive

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Installation and Service Manual – Carbon Filter

Page 30

Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

PROBLEM

POSSIBLE CAUSE

SOLUTION

Err 1003

Error Message:

Control valve motor ran too long
and was unable to find the next
cycle position

Motor failure during a
regeneration

Check motor connections. Press and hold NEXT
and REGEN buttons for 3 seconds or unplug
power source jack (black wire) and plug back in to
reset the valve.

Foreign matter built up on piston
and stack assemblies creating
friction and drag enough to time
out motor

Replace piston and stack assemblies. Press and
hold NEXT and REGEN buttons for 3 seconds or
unplug power source jack (black wire) and plug
back in to reset the valve.

Drive bracket not snapped in
properly and out enough that
reduction gears and drive gear
do not interface

Snap drive bracket in properly. Press and hold
NEXT and REGEN buttons for 3 seconds or
unplug power source jack (black wire) and plug
back in to reset the valve.

Err 1004

Error Message:

Control valve motor ran too long
and timed out trying to reach
home position

Drive bracket not snapped in
properly and out enough that
reduction gears and drive gear
do not interface

Snap drive bracket in properly. Press and hold
NEXT and REGEN buttons for 3 seconds or
unplug power source jack (black wire) and plug
back in to reset the valve.

Notes:___________________________________________________________________________

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Summary of Contents for W-G3072ET

Page 1: ...embranes Chemicals Filters 2325 Cousteau Ct Vista CA 92081 760 727 3711 FAX 760 727 4427 Internet www appliedmembranes com E mail sales appliedmembranes com Document ID OMC30 36ET Revision 10 31 2012 Manual for Operation Maintenance Of Carbon Filter for Models W G3072ET W G3672ET ...

Page 2: ...ration Press and Hold for 3 seconds to initiate an immediate regeneration While Regeneration is in Process Press to advance to the next cycle While in Programming Screens Press to go backwards to the previous screen Changes variable being displayed Key sequence to lock and unlock program settings Press and Hold for 3 seconds to initiate a control reset The software version is displayed and the pis...

Page 3: ...ramming Control Valve Options 12 Configuration Settings Pre Programmed to Factory Defaults 13 Regeneration Cycle Time Settings Pre Programmed to Factory Defaults 15 Installer Displays and Settings for Control Valve Options 16 Diagnostics 17 Control Valve Drawings and Components 18 CV2 Overview Drawings 18 CV2 Drive Cap Assembly Downflow Piston Regenerate Piston Spacer Stack Assembly 19 CV2 Injecto...

Page 4: ...or for incidental or consequential damages resulting from the furnishing performance or use of this material READ THIS MANUAL Prior to operating or servicing this unit this manual must be read and understood If anything is not clear call for assistance before proceeding Keep this and other associated manuals for future reference and for new operators or qualified service personnel USE PROPER POWER...

Page 5: ...at the tank to make sure it is standing straight and not tilted The black base on the bottom of the tank should also be straightened before filling the tank If your tank is tilted simply pick up the tank 2 3 inches off the floor and drop it gently but firmly down favoring the side of the base that needs to be adjusted 4 Before loading the media fill the tank with 2 3 feet of water or 1 3 full depe...

Page 6: ... local electrical codes If a water meter is used install the water meter on the outlet side of the control valve The turbine assembly may be oriented in any direction but is usually oriented pointing up to reduce drainage out of the pipe during service Note Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings 1 Install connecting piping betwe...

Page 7: ...until the drive motor starts Press the REGEN button to advance the unit into the backwash cycle Wait until the motor stops and the backwash time begins to count down 7 Open the inlet water supply valve very slowly allowing the water to fill the tank in order to expel air Caution If water flows too rapidly there will be a loss of media out the drain 8 When water is flowing steadily to the drain wit...

Page 8: ...he following Maintain a minimum of 25 psi during backwash cycle Water pressure should not exceed 120 psi across mineral tank Water temperature should not exceed 110 F CAUTION Hydrocarbons such as kerosene benzene gasoline etc may damage products that contain o rings or plastic components Exposure to such hydrocarbons may cause the products to leak Do not use the product s contained in this documen...

Page 9: ...es Control Valve Specifications Minimum Maximum Operating Pressures 20 psi 138 kPa 1 4 bar to 125 psi 862 kPa 8 6 bar Minimum Maximum Operating Temperatures 40 F 4 C to 110 F 43 C No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall ...

Page 10: ...ld for 3 seconds to initiate an immediate regeneration While Regeneration is in Process Press to advance to the next cycle While in Programming Screens Press to go backwards to the previous screen Changes variable being displayed Key sequence to lock and unlock program settings Press and Hold for 3 seconds to initiate a control reset The software version is displayed and the piston returns to the ...

Page 11: ...d outlet installed within 15 feet 4 57 meters of the water conditioner All plumbing should be done in accordance with local plumbing codes Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do t...

Page 12: ...sy because the distributor tube can be cut above to below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The AC adapter comes with a 15 foot power cord and is designed for use with the control valve The AC adapter is for dry location use only The control valve maintains timekeeping f...

Page 13: ...k Press the or buttons to scroll through the options until the correct display is shown Choose 28 or 7 without the indicator displayed next to Volume Water Conditioner is set to 28 Day as default See Installer display settings to adjust the frequency of backwash Press NEXT to go to Step 5CS Press REGEN to return to previous step Step 5CS Press or to select DELY Press NEXT to go to Step 6CS Press R...

Page 14: ...e MAV is made to the two pin connector labeled ALTERNATOR DRIVE located on the printed circuit board The C port of the MAV must be connected to the valve inlet and the A port connected to the separate source used during regeneration The B port must be connected to the feed water supply When set to SEPS the MAV will be driven closed before the first regeneration cycle and be driven open after the l...

Page 15: ...ase Step 2CT Press or to select FILTERING setting Note if SOFTENING setting is accidentally selected additional screens will appear Press REGEN to return to this step and set to FILTERING Press NEXT to go to Step 3CT Press REGEN to return to previous step Step 3CT Adjust the length of the backwash from 1 to 95 minutes using the and buttons Recommended 10 Press NEXT to go to Step 4CT Press REGEN to...

Page 16: ...ss NEXT to exit Installer Displays and Settings Regeneration Settings 7 Day Option STEP 1I7 From normal mode press NEXT simultaneously for 5 seconds and release STEP 2I7 Use or to set the current day of the week Default 2 Monday Press NEXT to go to Step 3I7 STEP 3I7 Display Day of Week day 1 d1 Sunday day 2 d2 Monday day 3 d3 Tuesday day 4 d4 Wednesday day 5 d5 Thursday day 6 d Friday day 7 d7 Sat...

Page 17: ...isplay shows the number of days since a regeneration last occurred Press NEXT to go to next step Press REGEN to exit Diagnostics Step 3D Display shows the volume of water treated in gallons since the last regeneration Display will show zero since there is no meter installed Press NEXT to go to next step Press REGEN to return to previous step Step 4D Display shows the days in service since start up...

Page 18: ...Installation and Service Manual Carbon Filter Page 18 Copyright 2012 Applied Membranes Inc All Rights Reserved Control Valve Drawings and Components CV2 Overview Drawings ...

Page 19: ...No Item No Description Qty Per Valve 1 V3726 Brine Piston Assembly 1 2 V3725 Piston Downflow Assembly 1 3 V3452 O Ring 230 1 4 V3728 Drive Cap Assembly 1 5 V3724 Washer Flat SS 4 6 V3642 Bolt BHCS S S 20x1 25 4 7 BACK PLATE Back Plate 1 8 V3729 Stack Assembly 1 9 V3419 O Ring 347 1 10 V3641 O Ring 225 1 11 V3700 01 WS2 Body NPT 1 12 V3468 WS2H Plug Hex NPT 2 13 D1300 Top Baffle DFSR 1 5 50MM 1 ...

Page 20: ...3010 15Z Injector Plug 1 5 V3731 Injector Draw Tube Down Assembly 1 6 V3730 Injector Feed Tube Down Assembly 1 7 V3315 O Ring 231 1 8 V3724 Washer Flat SS 4 9 V3643 Bolt BHCS S S 20x2 25 4 10 V3162 022 DLFC 022 for Not Used On Backwash Filter 11 V3231 Refill Flow Control Retainer Not Used On Backwash Filter 12 V3277 O Ring 211 Not Used On Backwash Filter 13 V3105 O Ring 215 1 14 V3150 Split Ring 1...

Page 21: ...Per Valve 1 V3081 DLFC Retainer Assembly 1 2 V3645 DLFC Flange Outlet FNPT 1 3 V3646 DLFC Flange Inlet MNPT 1 4 V3652 Bolt Hex S S HCS 5 16 18x3 4 4 5 V3441 O Ring 226 1 6 V3190 250 DLFC Washer 1 25 GPM See Table Below 7 V3162 100 DLFC Washer 10 GPM Filter Model DLFC Washers Part Qty W G3072ET V3190 250 1 V3162 100 3 W G3672ET V3190 250 1 V3162 100 5 V3162 XXX V3190 XXX ...

Page 22: ...Installation and Service Manual Carbon Filter Page 22 Copyright 2012 Applied Membranes Inc All Rights Reserved CV2 Flow Diagram Service CV2 Flow Diagram Backwash ...

Page 23: ... Reserved CV2 Flow Diagram Rinse Service Spanner Wrench Model No V3193 02 Sold Separately Although no tools are necessary to assemble or disassemble the valve the CV1 wrench shown below in various positions on the valve may be purchased separately to aid in assembly or disassembly of the control valve ...

Page 24: ...PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To rein...

Page 25: ... drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or u...

Page 26: ...correct flow control orientation Reseat the flow control retainer and reassemble the fitting see diagram in the exploded view section Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the retainer but not on the flow control or its seat Refill port plugs should not need to be serviced O rings may be replaced if neces...

Page 27: ... Move the filter to an area where access is available to all sides 9 Carefully loosen control valve on mineral tank top Slowly unscrew valve being careful not to damage threads in top of tank 10 When valve is loose from top of tank slowly twist it back and forth to remove it from top of distributor tube inside tank 11 To remove carbon from mineral tank choose one of the recommended methods below a...

Page 28: ...tlet Repair outlet or use working outlet Control Valve Power Adapter not plugged into outlet or power cord end not connected to PC board connection Plug Power Adapter into outlet or connect power cord end to PC Board connection Improper Power Supply Verify power voltage is being delivered to the PC Board Defective Power Adapter Replace Power Adapter Defective PC Board Replace PC Board PC Board doe...

Page 29: ...ken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve PC Board not properly snapped into drive bracket Properly snap PC Board into drive bracket Press and hold NEXT and REGEN buttons for 3 seconds or unplug powe...

Page 30: ... Snap drive bracket in properly Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Notes ___________________________________________________________________________ ________________________________________________________________________________ ______________________________________________________________________________...

Page 31: ...___________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________...

Page 32: ...or damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE W...

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