APP ED120 Installation And Maintenance Instructions Manual Download Page 3

Page: 3 / 36

STAINLESS UV

UNVENTED HOT WATER CYLINDERS

STORAGE PRIOR TO INSTALLATION

STAINLESS UV should be stored in its original packaging

in an upright position in an area free from excessive damp.

Regulations G3+L.

HANDLING PRODUCT

The STAINLESS UV should be carried upright where

possible. Assessments of risks for carrying the cylinder

should be conducted. Use more than 1 person for carrying

where appropriate. Always follow latest guide lines for lifting

techniques, to avoid injury and damage to the product.

WATER SUPPLY

STAINLESS UV operates at 3 bar (controlled by the inlet

control set) and is capable of delivering over 50 litres per

minute. The high quality inlet control set has been designed

to make the most of the ﬂow rates available, however the

performance of any unvented system is only as good as the

mains water supply. The maximum possible water demand

should be assessed, taking into consideration that both

hot and cold services are supplied simultaneously from the

mains.

The water supply should be checked to ensure it can

meet these requirements. If necessary, consult the local

water company regarding the likely pressure and ﬂow rate

availability.

If measuring the water pressure, note that a high static

(no ﬂow) mains pressure is no guarantee of good ﬂow

availability. In a domestic installation 1.5 bar and 25 l/min.

should be regarded as the minimum. The maximum mains

pressure that the inlet control set can accept is 12 bar.

Consideration should be given to upgrading existing

½” (15mm) cold mains pipework to a larger size if the

recommended minimum pressure/ﬂow rate is not being

achieved.

ELECTRIC SUPPLY

The STAINLESS UV requires 240 Volt electrical supply for

the standard Incoloy immersion elements. The electrical

supply to each immersion heater must be fused at 13A via a

double pole isolating switch to BS 3456. The cable must be

at least 2.5mm

heat resistant (85°C HOFR) sheathed ﬂex

complying to BS 6141:1981 Table 8.

UNPACKING THE UNIT

STAINLESS UV comes complete with the ﬁttings required

to complete the installation. Please see over for component

content list.

High ﬂow rate inlet control set 3 bar

PRV 6 bar Expansion relief.

Spare Part No. 025070

7 bar Temperature and pressure relief

valve

Spare Part No. TS202

Acetal tundish 15 x 22 mm

Spare Part No. TUNDPL15ALT

Incoloy long life

3 kW immersion heater

Spare Part No. TS9

Two port valve

Spare part No. VALVE2PORTH

Dual thermostat

Spare Part No. US201

High Limit thermostat

Spare Part no. TS28

Installation &

Maintenance Instructions

Spare Part No. 025213

Expansion Vessel

Up to 250 ltr cylinders - 18 ltr vessel

Spare Part No. TS219

300 ltr units - 25 ltr vessel
Spare Part No. TS224

Summary of Contents for ED120

Page 1: ...APP STAINLESS UNVENTED HOT WATER CYLINDERS INSTALLATION AND MAINTENANCE INSTRUCTIONS JAN 2017 PART NO 025213 ...

Page 2: ...ith all the necessary safety and control devices needed to connect to the cold water mains All are pre adjusted High quality controls have been selected to combine high ﬂow rate performance with minimum pressure drop to make STAINLESS UV perform well in all areas even those with poor water pressure IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation Unvented cyli...

Page 3: ...ow mains pressure is no guarantee of good ﬂow availability In a domestic installation 1 5 bar and 25 l min should be regarded as the minimum The maximum mains pressure that the inlet control set can accept is 12 bar Consideration should be given to upgrading existing 15mm cold mains pipework to a larger size if the recommended minimum pressure ﬂow rate is not being achieved ELECTRIC SUPPLY The STA...

Page 4: ...ons Slimline Direct Models Electric Slimline Indirect Models Direct Models Indirect Models Solar Indiect Models Indirect pre plumbed models 1 zone heating Indirect pre plumbed models 2 zone heating Solar indirect pre plumbed models 1 zone heating Solar indirect pre plumbed models 2 zone heating System ﬁt Indirect pre plumbed Direct Models Electric Indirect Models Single Coil Indirect Solar Models ...

Page 5: ... 180 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance of the valves should be considered Consideration should be given to position of discharge pipes tundish drain valves shall be positioned away from electrical components The immersion heaters are 375...

Page 6: ... supporting full vessel weight and with appropriate consideration to wall material Ensure the pre charge in the vessel is set at 3 Bar Connect the expansion vessel to the cold feed pipework between the inlet control set and the cold inlet on the cylinder Ensure that the top of the vessel is accessible for servicing CONNECTING TO THE CYLINDER All of the pipework connections on the cylinder are 22mm...

Page 7: ...ct only into the primary ﬂow pipework The direction of ﬂow arrow should be towards the primary ﬂow connection SECONDARY CIRCULATION STAINLESS UV can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent backﬂow On large secondary circulation systems it may be necessary to incorporate an extra expansion ves...

Page 8: ...isible at the tundish The tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be given to the installation of a suitable safety device to warn when discharge takes place e g electronically operated Diagram of a typical discharge pipe arrangement extract fro...

Page 9: ...above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility c Discharges at a high level e g in to metal hopper and metal down pipe with the end of the discharge pipe clearly visible or onto a roo...

Page 10: ...TER not always fitted See table 40 0 4 5 0 15 0 30 0 50 0 CODE HEIGHT DIAMETER A B C D G ERP BAND LOAD PROFILE kWH Annum EDS90 1048 478 175 210 610 N F 858 D M 1451 EDS120 1236 478 175 210 710 N F 1046 D M 1461 EDS150 1424 478 175 210 810 N F 1234 E M 1502 EDS180 1674 478 175 210 910 N F 1484 D L 2791 EDS210 1987 478 175 210 1100 1500 1797 D L 2837 TECHNICAL SPECIFICATIONS 09 STAINLESS UV UNVENTED...

Page 11: ... PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER 120 00 CODE HEIGHT DIAMETER A B C D F G ERP BAND STANDING LOSS W ENS90 1048 478 340 380 440 395 N F 858 B 44 ENS120 1236 478 340 380 440 395 N F 1046 B 47 ENS150 1424 478 380 420 520 520 N F 1234 B 54 ENS180 1674 478 380 420 520 610 N F 1484 B 57 ENS210 1987 478 380 420 520 710 1500 1797 C 68 TECHNICAL SPECIFICATIONS 10 STAINLESS UV UNVENTED HOT WATER CYLIN...

Page 12: ...RSION HEATER not always fitted See table 15 0 0 25 0 0 30 0 0 45 0 0 CODE HEIGHT DIAMETER D F ERP BAND LOAD PROFILE kWH Annum ED90 718 550 N F N F D M 1451 ED120 906 550 N F 510 D M 1475 ED150 1093 550 N F 610 D L 2779 ED180 1281 550 N F 710 D L 2796 ED210 1469 550 1000 810 D L 2844 ED250 1719 550 1250 950 D L 2889 ED300 2032 550 1500 1100 D XL 4560 11 STAINLESS UV UNVENTED HOT WATER CYLINDERS ...

Page 13: ...5 560 950 1400 C 81 EN300 2032 550 365 405 465 660 1100 1600 C 92 25 0 40 0 4 5 0 35 0 15 0 50 0 10 0 All Dimensions are in mm and are of the cased unit N F not ﬁtted 22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER 22mm SECONDARY RETURN not always fitted See table 22mm HOT DRAW OFF F PTRV BOSS 1 2 DRY STAT POCKET SECOND IMMERSION HEATER not always fitted See table F E D C B A STAIN...

Page 14: ...URN not always fitted See table F PTRV BOSS 22mm HOT DRAW OFF E F D C B A G H 50 0 0 0 45 0 CODE HEIGHT DIAMETER A B C D E F G H ERP BAND STANDING LOSS W ET150 1093 550 290 345 642 697 N F 892 390 693 B 54 ET180 1281 550 290 345 674 729 N F 1080 390 725 B 58 ET210 1469 550 365 420 779 834 1150 1268 465 830 C 70 ET250 1719 550 365 420 950 1005 1400 1518 465 1000 C 81 ET300 2032 550 365 420 979 1034...

Page 15: ...ump and high limit stat as shown on pages 14 and 15 INDIRECT TWIN COIL CYLINDER UPPER COIL The upper coil is connected to the fossil fuel boiler as per the instructions for the STAINLESS UV Unvented Indirect single coil model with the dual stat control and high limit thermostat inserted into pocket D diagram page 13 The wiring requirements are as depicted on page 15 LOWER COIL SOLAR INSTALLATION T...

Page 16: ...here an alternative is supplied such as the solar differential controller connect as per manufacturer s instructions 0 3040 65 963 4HPU Z Z WWS KV ISL WVSL M ZLK ZW Y HTW 3 5 3 6 9 A65 3 3 6 9 A65 3 3 5 7 47 0 3040 65 963 4HPU Z Z WWS KV ISL WVSL M ZLK ZW Y HTW 3 5 TYPICAL SCHEMATIC WIRING DIAGRAMS 15 STAINLESS UV UNVENTED HOT WATER CYLINDERS ...

Page 17: ...NE VALVES S PLAN 2 PORT HTG Br G BI O G Y 1 2 3 3 2 1 DUAL STAT 2 PORT DHW C 2 C 2 1 Br G Bl O G Y 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 WIRING CENTRE 3 L N 2 L N 1 2 3 4 L N E 4 5 6 1 2 3 4 2 5A SUPPLY ROOM STAT PROGRAMMER BOILER PUMP The diagrams shown relate to the components listed Other components and other manufacturers components may vary in their wiring requirements particularly thermo...

Page 18: ... manual TP9000 terminals 5 6 can be used for remote sensor connection Connect power supply as per instruction manual TP9000 terminals 5 6 can be used for remote sensor connection TYPICAL SCHEMATIC WIRING DIAGRAMS PRE PLUMBED CYLINDER 17 STAINLESS UV UNVENTED HOT WATER CYLINDERS ...

Page 19: ...mp 1 2 3 4 5 6 7 8 9 10 11 12 Pump INSTRUCTION FOR CONNECTION TO A BOILER WITH PUMP OVER RUN FACILITY SUCH AS IDEAL LOGIC HEAT 1 Disconnect brown pre wire pump ﬂex from position 10 2 Reconnect brown pre wire pump ﬂex to position 12 3 Connect 5 core cable between boiler and wiring control centre to following positions WIRING CENTRE BOILER TERMINAL 1 PERMANENT LIVE L TERMINAL 3 PERMANENT NEUTRAL N T...

Page 20: ...ONNECTIONS FOR INDIRECT UNITS Connect to the boiler ﬂow and return Positions 19 14 lines An additional expansion vessel and safety valve is supplied The boiler may be Gas Electric or Oil but must be under effective thermostatic control Uncontrolled heat sources such as some AGA s back boilers solid fuel stoves etc are NOT SUITABLE Please contact our Technical department for guidance Connect to Pos...

Page 21: ...211 286 140 508 628 N F B 54 EN180P4 1297 1258 1211 948 211 286 320 690 810 N F B 58 EN210P4 1485 1446 1399 1136 246 321 320 690 810 1150 C 70 EN250P4 1735 1696 1649 1386 246 321 320 690 810 1400 C 81 EN300P4 2048 2009 1962 1699 246 321 418 784 904 1600 C 92 40 0 45 0 15 0 25 0 35 0 50 0 45 0 For Twin Zone codes please replace P4 with PT4 20 STAINLESS UV UNVENTED HOT WATER CYLINDERS ...

Page 22: ... B C D E F G H I J ERP BAND STANDING LOSS W ET180P4 1297 1258 1211 948 560 635 480 850 970 N F B 58 ET210P4 1485 1446 1399 1136 665 740 585 955 1075 1150 C 70 ET250P4 1735 1696 1649 1386 830 905 770 1130 1250 1400 C 81 ET300P4 2048 2009 1962 1699 859 934 799 1159 1279 1600 C 92 For Twin Zone codes please replace P4 with PT4 21 STAINLESS UV UNVENTED HOT WATER CYLINDERS ...

Page 23: ...999 If these devices are supplied with un balanced supplies there should be single check valves installed at both inlets to stop over pressurising of either supply CONNECTIONS FOR INDIRECT UNITS Connect to the boiler ﬂow and return Positions 12 14 lines An additional expansion vessel and safety valve is supplied Uncontrolled heat sources such as some AGA s back boilers solid fuel stoves etc are NO...

Page 24: ...F E G D C B A STAINLESS UV SOLAR INDIRECT SYSTEM FIT PRE PLUMBED For Twin Zone codes please replace P5 with PT5 CODE A B C D E F G H I J ERP BAND STANDING LOSS EN120P5 922 883 836 573 171 246 400 470 590 N F B 47 EN150P5 1109 1070 1023 760 211 286 440 508 628 N F B 54 EN180P5 1297 1258 1211 948 211 286 620 690 810 N F B 58 EN210P5 1485 1446 1399 1136 246 321 620 690 810 1150 C 70 EN250P5 1735 1696...

Page 25: ...e water away to waste efﬁciently Release the valves and check that they reseat properly On Completion of commissioning ﬁll in the Benchmark check list and leave with the house owner BENCHMARK SCHEME The installer must follow the Benchmark code of practice for the Benchmark certiﬁcation to be valid The benchmark code of practice can be found on the internet using the following internet site www cen...

Page 26: ...cturers instructions Indirect motorised valve fault Check plumbing wiring to motorised valve Indirect cutout in dual stat has operated Reset and investigate cause Water discharges from expansion relief valve If continual pressure reducing valve part of inlet control set may not be operating correctly Check outlet pressure from inlet control set is 3 bar If continual expansion relief valve seat may...

Page 27: ...essure at the cylinder What is the pre charge in the potable vessel Where is the Pressure Reducing Valve ﬁtted What is the PRV setting Has the Expansion relief Valve been tested Has the T P vlve been tested Does the Discharge pipework meet building regulations Does the Discharge pipework carry discharge away in a safe manor Have all safety features been checked 26 STAINLESS UV UNVENTED HOT WATER C...

Page 28: ... of hot water Immersion heater connected YES NO N A Actions Signature SERVICE 3 Date Engineers Name Company Name Telephone Number Pressure in Potable Expansion Vessel Safety vaalves functioning YES NO Actions Discharge pipe clear YES NO Actions Temerature of hot water Immersion heater connected YES NO N A Actions Signature SERVICE 4 Date Engineers Name Company Name Telephone Number Pressure in Pot...

Page 29: ...f hot water Immersion heater connected YES NO N A Actions Signature SERVICE 5 Date Engineers Name Company Name Telephone Number Pressure in Potable Expansion Vessel Safety vaalves functioning YES NO Actions Discharge pipe clear YES NO Actions Temerature of hot water Immersion heater connected YES NO N A Actions Signature SERVICE 6 Date Engineers Name Company Name Telephone Number Pressure in Potab...

Page 30: ...of hot water Immersion heater connected YES NO N A Actions Signature SERVICE 9 Date Engineers Name Company Name Telephone Number Pressure in Potable Expansion Vessel Safety vaalves functioning YES NO Actions Discharge pipe clear YES NO Actions Temerature of hot water Immersion heater connected YES NO N A Actions Signature SERVICE 10 Date Engineers Name Company Name Telephone Number Pressure in Pot...

Page 31: ...f hot water Immersion heater connected YES NO N A Actions Signature SERVICE 13 Date Engineers Name Company Name Telephone Number Pressure in Potable Expansion Vessel Safety vaalves functioning YES NO Actions Discharge pipe clear YES NO Actions Temerature of hot water Immersion heater connected YES NO N A Actions Signature SERVICE 14 Date Engineers Name Company Name Telephone Number Pressure in Pot...

Page 32: ...N A N A N A N A N A 1 29 EDS180 54 235 180 140m N A N A N A N A N A 1 37 EDS210 60 270 210 160m N A N A N A N A N A 1 64 INDIRECT SLIMLINE ENS90 36 130 90 17m 22s 15m 12s 0 67 3 69 16 1 N A N A 1 05 ENS120 44 165 120 25m 01s 16m 25s 0 67 3 69 19 0 N A N A 1 12 ENS150 52 205 150 26m 24s 19m 37s 0 77 4 26 19 5 N A N A 1 29 ENS180 60 240 180 32m 14s 23m 05s 0 77 4 26 20 4 N A N A 1 37 ENS210 68 280 2...

Page 33: ...6 4 83 24 87 N A N A 2 20 SOLAR INDIRECT PRE PLUMBED ET180P4 60 240 180 25m 15s 17m 02s 0 67 3 69 20 2 0 67 3 69 1 40 ET210P4 65 275 210 28m 31s 15m 50s 0 77 4 26 23 4 0 86 4 83 1 68 ET250P4 70 320 250 31m 42s 22m 42s 0 77 4 26 28 3 0 86 4 83 1 95 ET300P4 75 375 300 36m 04s 21m 30s 0 86 4 83 29 2 0 86 4 83 2 20 For Twin Zone codes please replace P4 with PT4 INDIRECT SYSTEM FIT PRE PLUMBED EN120P5 ...

Page 34: ...intervals The manufacturer reserves the right to seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing repairs This may include evidence of completed BenchmarkTM log book and service agreement invoice Annual Services are available from the Customer Service Technical Support team A competent person is a business that has been adjudged by an accred...

Page 35: ...or removed Neither the Distributor nor Manufacturer shall be responsible for any consequential damage howsoever caused The effects of scale build up or the effects of corrosion Any consequential losses caused by the failure or malfunction of the product Faults and any associated costs arising from lack of power or water Failure incurred by water contamination air pollution and natural disasters Th...

Page 36: ... be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to beneﬁt from the manufacturer 2 year guarantee By completing this form you consent to Cylinders and their agents holding and using those details for all purposes directly related to the administration and conduct of guarantee services Apart from the necessary usage your person...

Search results

Summary of Contents for ED120

Reviews:

Related manuals for ED120

Brands by name

Popular brands

APP ED120, Installation And Maintenance Instructions Manual

Search results

Summary of Contents for ED120

Reviews:

Related manuals for ED120

Brands by name

Popular brands