Apollo AGB50MKA37RXF6 User Manual Download Page 16

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Reference Standard:EN16029

Zhejiang Apollo Motorcycle Manufacturer CO. Ltd

Jinyan hill Industrial Are. Quanxi Town, Wuyi City, ZHejiang Province. China

Product: off-road dirt bike

Rated Power:

***

Displacement:

***

Model: *****

Engine

Vehicle Mass: ***kg

VIN

Date

*******

*****************

**/**/**

(Engine:)

Engine vin number

(Date:)

Date of production

(VIN:)

Frame vin number

Summary of Contents for AGB50MKA37RXF6

Page 1: ...USER MANUAL MINI RXF 55...

Page 2: ...levant Directives of EEC if applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specificat...

Page 3: ...structions contained within this manual Apollo continually seeks advancements in product design and quality There fore while this manual contains the most current product information available at the...

Page 4: ...plate Apollo recommends that all beginners start off with the speed limiter adjusting screw turned in and the power reduction plate installed in the exhaust manifold to limit the power available whil...

Page 5: ...are non binding Apollo specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without speci...

Page 6: ...ult in death or serious injury A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a danger to the environment All work marked with this sy...

Page 7: ...THE BRAKE FLUID LEVEL OF THE FRONT AND REAR BRAKES p 44 9 3 ADDING FRONT AND REAR BRAKE FLUID p 45 9 4 CHECKING THE FRONT AND REAR BRAKE LININGS p 47 9 5 CHANGING THE FRONT AND REAR BRAKE LININGS p 47...

Page 8: ...G THE ENGINE OIL AND OIL FILTER CLEANING THE OIL SCREENS p 70 12 9 ADDING ENGINE OIL p 72 13 ELECTRICAL SYSTEM p 73 13 1 REMOVING THE BATTERY p 73 13 2 INSTALLING THE BATTERY p 73 14 CLEANING CARE p 7...

Page 9: ...om your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Apollo dealer 1 1 Canada 9 1 2 Reference Standard EN16029 Zhejiang Apollo Motorcycle Manufa...

Page 10: ...e first ride and keep the vent tube clear off 3 4 5 ATTENTION Ceci est un tuyau de mise l air Il faut couper le lien en plastique avant de d marrer le moteur Ce tuyau ne doit jamais tre bouch 6 OFF 10...

Page 11: ...cturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date This is an engine...

Page 12: ...12 5 OFF 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi Details p 14...

Page 13: ...dard EN16029 Zhejiang Apollo Motorcycle Manufacturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Eng...

Page 14: ...ive gear 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi Use from 3 years old Operation of this motorcycle by children under the age of 3 increase the risk of severe injury or death Adult supe...

Page 15: ...tion avoid ride in a space that can be accessed by other people You must take into account the level of vibration excess of your vehicle at the level of the members higher and your entire body As a sa...

Page 16: ...facturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date Engine Engine v...

Page 17: ...erator should know the following requirements be fore riding this motorcycle The motorcycle may only be used in closed off areas remote from public road traffic The vehicle has various information and...

Page 18: ...t Many accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to excessive speed or undercornering insufficient lean angle fo...

Page 19: ...xide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREAT MEN...

Page 20: ...d tested and approved by Apollo for use on your vehicle Many companies with no connection to Apollo manufacture parts and accessories or offer other modifications for Apollo vehicles Apollo is not in...

Page 21: ...ay attempt to lift the motorcycle or the motorcycle may become unstable in cross winds Certain accessories can dis place the operator from his or her normal riding position This improper position limi...

Page 22: ...ged or worn parts After you complete the repair or service work check the operating safety of the vehicle If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur...

Page 23: ...IEW OF VEHICLE 3 1 View of vehicle front left example 1 Handbrake lever rear p 25 2 Filler Cap p 27 3 Choke p 28 4 Engine Number 5 Side stand p 28 6 Fuel tap p 28 7 Air box p 63 Engine Number 1 6 2 7...

Page 24: ...24 3 2 View of vehicle rear right example 1 Handbrake lever front p 25 2 Kill switch p 25 3 Bougie 4 Start Button p 26 5 Chassis number Num ro de chassis 4 2 1 3 5...

Page 25: ...brake is operated by the handbrake handle The throttle grip 1 is fitted on the right side of the handlebar Kill switch 1 is fitted on the left side of the handlebar Possible states Kill switch in bas...

Page 26: ...e handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the en gine is started and stops when the engine is switched off This key 1 does a ge...

Page 27: ...n flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the...

Page 28: ...lows to the carbure tor Normal riding is done with the lever in this position Choke 1 is fitted on the left side of the carburetor Activating the choke function frees a drill hole in the carburetor th...

Page 29: ...29 When you are riding side stand 1 must be folded up 2 2 1...

Page 30: ...erate the vehicle wi thout supervision Make it clear to your child that he or she may only drive at speeds commensurate with the child s riding abilities and the road conditions Do not ask too much of...

Page 31: ...nst access by unauthorized persons When using your motorcycle remember that others may feel disturbed by excessive noise Pay special attention to the safety warnings and injury risks To give your chil...

Page 32: ...y full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle acceleration should be followed with a substantial rest period for the engine To allow...

Page 33: ...rs 70 During the first 5 operating hours 100 Avoid fully opening the throttle If any engine trouble should occur during the engine break in period immediately have a Apollo dealer check the vehicle Du...

Page 34: ...sion 64 Wheels Check the tire condition 51 Check the tire air pressure 52 Check the spoke tension 52 Air filter Check the air filter 63 Controls Check the settings of all controls and ensure that they...

Page 35: ...filled with fresh fuel the engine starts immediately 6 3 Riding First gear is used for starting off and for steep inclines Danger of accidents If you change down at high engine speed the rear wheel b...

Page 36: ...nger themselves and others Danger of burns Some vehicle components become very hot when the vehicle is operated Do not leave the vehicle unattended if the engine is running Protect the vehicle against...

Page 37: ...efueling Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you...

Page 38: ...dealers are trained and equipped to perform these particular services Failure to properly maintain the vehicle or performing maintenance activities incorrectly may increase your risk of injury or deat...

Page 39: ...smooth operation Check play of steering head bearing 58 Grease the steering head bearing 59 8 Wheels Check the tire condition 51 Check the tire air pressure 52 Check the wheel bearing for play Check...

Page 40: ...OR EVERY 80 HOURS 11 Various Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the cables for damage and routing without sharp bends Chec...

Page 41: ...ck absorber and then the fork For optimal motorcycle riding characteristics and to avoid damage to forks shock absorbers swingarm and frame the basic settings of the suspension components must match t...

Page 42: ...Youcanestablishwhetherornottheshockabsorberspringissuitableforyourchild sweightbychecking the riding sag The static sag must be correctly adjusted before the riding sag can be determined The dust pro...

Page 43: ...dlebar and handlebar clamps and tighten screws 1 to 29 Nm The gap between the handlebar support and handlebar clamps should be the same size in the front and in the rear 8 4 How to change the handleba...

Page 44: ...an the specified value Change the front brake discs Change the rear brake disc Check the front and rear brake discs for damage cracking and deformation If the brake disc exhibits damage cracking or de...

Page 45: ...e fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Apollo workshop will be glad to help Preparatory work Check the front and rear brake linings 47...

Page 46: ...2 3 1 Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in com pliance with the applicable regulat...

Page 47: ...s 47 Check the brake linings for damage and cracking If damage or cracking is visible Change the front brake linings 47 Remove cotter pins pull out pin and remove the brake li nings Clean the brake ca...

Page 48: ...ert pin and mount cotter pins Operate the hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Add brake fluid up to the level 45 Always...

Page 49: ...wear If the wheel bearing is damaged or worn Change the front wheel bearing Insert the spacers 3 the longest one must be on the disc side Position the front wheel and insert the wheel spindle who must...

Page 50: ...protect them against damage Remove nut 1 Remove chain adjuster 2 Withdraw wheel spindle 3 only enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Remove...

Page 51: ...heck the chain tension 64 Tighten nut 4 Guideline Nut rear wheel spindle M12 76Nm 56 lbf ft Operate the foot brake lever repeatedly until the brake li nings are in contact with the brake disc and ther...

Page 52: ...old The spokes break due to being overloaded if they are too tightly tensioned If the tension in the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become l...

Page 53: ...m the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the shaft seal rings behind can start to leak Danger of accidents Oil or grease on the brake dis...

Page 54: ...and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and clamp Mount and tighten screws 3 11 3 Installing the fork protector 11 4 Removing the fork legs...

Page 55: ...ft Tighten screws 2 Guideline Screw bottom triple clamp M8 22 Nm 16 lbf ft Position the brake caliper put the screws 3 in place and tighten Guideline Front brake caliper screw M6 7 Nm 5 1 lbf ft Allo...

Page 56: ...Remove the nut 3 Take out the upper steering head bearing Remove protective ring Remove the lower triple clamp with the steering stem Main work Clean the bearings and sealing parts check for damage an...

Page 57: ...ottom triple clamp M8 15 Nm 11 1 lbf ft Tighten the screws 3 1 Guideline Nut steering head M22 10 Nm 7 4 lbf ft Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten the screws 6 Guideline Scr...

Page 58: ...steering head bearing If there is noticeable play present Adjust the steering head bearing play 59 Move the handlebar to and fro over the entire steering range The handlebar must be able to move easi...

Page 59: ...3 Using a plastic mallet tap lightly on the upper triple fork to remove any tensions Tighten the screw 4 Tighten the screw 2 Tighten the screw 3 Guideline Screw top triple clamp M8 22 Nm 16 lbf ft Pu...

Page 60: ...move screw 1 Unhook the start number plate from the brake line and remove it Attach the start number plate to the brake line Position the start number plate Holding lugs 1 engage in the fender Mount a...

Page 61: ...e without blocking the rear wheel Secure the rear wheel in this position Remove screw 4 push splash protector 5 to the side and remove the shock absorber 1 4 2 3 1 2 5 11 16 Installing the shock absor...

Page 62: ...Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Install the rear wheel 51 Finishing work Remove the motorcycle from the lift stand Remove the screw 1 bellow the seat 1 11 18 Mounting the seat Hook t...

Page 63: ...a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Do not clean the air filter with fuel or petroleum since these substances attack the foam...

Page 64: ...tenance Preparatory work Raise the motorcycle with a lift stand Main work Clean the chain regularly and then treat with chain spray 11 24 Checking the chain tension Danger of accidents Incorrect chain...

Page 65: ...ork Raise the motorcycle with a lift stand Check the chain tension 64 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Chain tension...

Page 66: ...in pins is in line with or below the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on th...

Page 67: ...aratory work Turn the knurled screw on the fuel tap all the way clockwise Main work Check the throttle cable routing The throttle cable must be routed to the carburetor between the handle bar and the...

Page 68: ...e throttle cable 68 Danger d intoxication Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use...

Page 69: ...mponents are subject to increased wear caused by engine vibration Wear can result in malfunctioning Danger d intoxication Exhaust gases are toxic and inhaling them may result in unconsciousness and de...

Page 70: ...s the middle of oil gauge or oil sight If the engine oil does not reach the middle of the level viewer A Add engine oil 72 Condition The engine is at operating temperature Check the engine oil level T...

Page 71: ...and fill up with engine oil Motor oil 0 7L SAE 10W40 Too little engine oil or poor quality engine oil results in premature wear of the engine Install and tighten the oil filler plug with O ring 2 Sta...

Page 72: ...engine oil or poor quality engine oil results in premature wear of the engine For optimal performance of the engine oil do not mix different types of engine oil Danger d intoxication Exhaust gases ar...

Page 73: ...acket Guideline Other chassis screws M6 10 Nm 7 4 lbf ft Connect the red positive cable to the battery Guideline Battery pole screw M5 2 5 Nm 1 84 lbf ft Connect the black negative cable to the batter...

Page 74: ...eaner and then clean with a paintbrush After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the plug from the exhaust system Push back the protection caps of the...

Page 75: ...a longer period perform the following steps or have them performed Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Danger of poisoning Fuel is poisono...

Page 76: ...76 Remove the battery 73 Retirer la moto du socle r glable Perform inspection and maintenance operations before each start up Perform a road test...

Page 77: ...not speed up The carburetor is flowing over be cause the float needle is dirty or worn Check set the carburetor components Loose carburetor jets Check set the carburetor components Fault in ignition...

Page 78: ...02 0 04mm Exhaust at 20 C 68 F 0 02 0 04mm Crankshaft bearing 2 cylinder roller bearing Piston Aluminum cast Clutch Multidisc clutch in oil bath Gearbox 1 gear Transmission ratio 1re vitesse 1 107 2e...

Page 79: ...ng brake calipers Diameter of brake discs Front 170 mm Rear 170 mm Brake discs wear limit 2 2 mm 0 087 in Tire air pressure off road 1 0 bar 15 psi Secondary ratio Chain SF420 Rear sprockets available...

Page 80: ...80 NOTES...

Page 81: ...81 NOTES...

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