Apex Instruments XC-3D55 Operator'S Manual Download Page 23

Methods Comments

The general information below includes comments on sampling techniques, compensation for 
temperature and pressure, number of passes required, and accuracy and speed. To summarize, the 
3-D probe is used to determine the velocity pressure and the yaw and pitch angles of the flow velocity 
vector in a stack or duct. The method determines the yaw angle directly by rotating the probe to null 
the pressure across a pair of symmetrically placed ports on the probe head. The pitch angle is 
calculated using probe-specific calibration curves. From these values and a determination of the 
stack gas density, the average axial velocity of the stack gas is calculated. The average gas 
volumetric flow rate in the stack or duct is then determined from the average axial velocity. Other US 
EPA Methods may be mentioned and can be found at www.epa.gov/ttn/emc/promgate.html . A copy of 
the final rule that details the methodology for Methods 2F, G & H is available from the US EPA 
website at http://www.epa.gov/airmarkets/monitoring/flow/rule.pdf

It is important to inspect the pitot head for any damage and all equipment for proper operation prior to 
sampling. Auditing and calibrating the electronics is also required. Please see the 
Calibration/Recalibration in this section for assistance. It is equally important to document these 
steps. Forms are included in the appendix of this manual as an aid. 

Method 1

The first step required is to perform US EPA Method 1 to determine the traverse point locations on the 
probe. Mark the probe. See 

Figure 10

Method 2

Determine the atmospheric pressure at the sampling elevation during each test run following the 
procedure described in section 2.5 of Method 2. 

Method 3

Determine the stack gas dry molecular weight. For combustion processes or processes that emit 
essentially CO2, O2, CO, and N2, use Method 3 or 3A. For processes emitting essentially air, an 
analysis need not be conducted; use a dry molecular weight of 29.0. Other methods may be used, if 
approved by the Administrator. 

Method 4

Determine the moisture content of the stack gas using Method 4 or equivalent.

Method 2F Axial Velocity Determination

Yaw angle measurement may be obtained in two alternative ways during the field test, either by using 
a yaw angle-measuring device (e.g., digital inclinometer UINC-3D-##) affixed to the probe, or using a 
protractor wheel and pointer assembly (optional). For horizontal traversing, either approach may be 
used. For vertical traversing, i.e., when measuring from on top or into the bottom of a horizontal duct, 
only the protractor wheel and pointer assembly may be used.

At each traverse point, yaw-null the probe. Rotate the probe until a null differential pressure reading 
(the difference in pressures across the P2 and P3 pressure ports is zero, i.e., P2 = P3) is indicated by 
the yaw angle Magnehelic® pressure gauge. The angle displayed on the angle-measuring device is 
considered positive when the probe’s impact pressure port (as viewed from the ‘‘tail’’ end of the 
probe) is oriented in a clockwise rotational position relative to the stack or duct axis and is considered 
negative when the probe’s impact pressure port is oriented in a counterclockwise rotational position. 
See 

Figure 11

 for a visual representation. 

Revision:01                                                   Page 22 of 23                                                     9/26/2017

Summary of Contents for XC-3D55

Page 1: ...05 INTERPRET GEOMETRIC TOLERANCING PER MATERIAL FINISH CREATED CHECKED ENG APPR MFG APPR Q A COMMENTS DATE NAME TITLE SIZE DWG NO REV WEIGHT SCALE UNLESS OTHERWISE SPECIFIED SHEET 1 OF 1 DRAWING NOT T...

Page 2: ...rations do not adversely affect our warranty Important Notice This instrument provides measurement readings to its user and serves as a tool by which valuable data can be gathered The information prov...

Page 3: ...ak Check Page 15 16 System Calibration Checks Page 17 Back Purging System Page 18 21 Red Lion Cub 5 Programming Guide Page 22 Methods Comments Figures Page 4 Figure 1 Complete XC 3D55 System Page 5 Fi...

Page 4: ...easurements The wall effects adjustment factor is used with the Method 2 2G or 2F calculated velocity to derive a wall effects adjusted velocity Volumetric flow rate is calculated by multiplying the a...

Page 5: ...3D55 3 D Flow Measurement Console 1 Pitot Type 2D 3D or Type S 1 U PTX 3 D Pitot Sheath Extension 2 in Dia Sheath 1 4 in TFE Lines 1 PF 346XT32S Universal Probe Extension Flange Fits 3 4 6 in Ports 1...

Page 6: ...p Generate Pressure and Vacuum NIST 0 to 5 H2O M5C 22 Thermocouple Simulator Source 12 1057 Digital Display Reference Inclinometer Speed Square Probe Leak Check Plugs QC F4 SS Female Quick Connect wit...

Page 7: ...al Accurate within 2 range 0 5 0 0 5 w c minor divisions 02 M CUB5PB500 Process Meter 0 10VDC supply TC CUB5TCB0 Display tc pnl led 120 240V TOT4 36X72BL Totalizer quadrature 36x72 din with back light...

Page 8: ...Process meters are utilized to convert the direct current voltage VDC output pulses from the various sensors into appropriate engineering units such as inches millimeters of water or degrees of rotat...

Page 9: ...sure Pressure 1 2 3 M PSRD35A Inclinometer Amphenol Probe Temperature Display Velocity Pressure Display Pitch Angle Display Pitch Pressure Display M DP B5 B5 Main Power Figure 5 XC 3D55 Electrical Sch...

Page 10: ...ng for accurate pressure measurements Two pressure transducers measure the velocity head P1 P2 pressure and the pitch P4 P5 and are connected to LED process meters scaled and calibrated to the appropr...

Page 11: ...itot is faced into the gas stream flow and the pressure difference between the two ports equates to the velocity pressure This differential velocity pressure is measured with liquid manometers or elec...

Page 12: ...into the probe extension and over the pitot probe Check P1 Position 5 Put anti seize on the four screws and insert into the collar 6 Securely tighten the four screws 7 8 9 With the assembled pitot tu...

Page 13: ...5 Connect the Umbilical Pod Assembly UINC 3D to the XC 3D55 Console by connecting the male quick connects to the female quick connects P1 to P1 P2 to P2 P3 to P3 P4 to P4 P5 to P5 16 Insert the male t...

Page 14: ...ing using the three point calibration procedure described in section 10 3 3 of US EPA Method 2F The device shall be recalibrated according to the procedure in section 10 3 3 no later than 90 days afte...

Page 15: ...t until at least 7 6 cm H2O 3 in H2O pressure or a pressure corresponding to approximately 75 percent of the pressure measuring device s measurement scale whichever is less restrictive registers on th...

Page 16: ...from the console 2 Press Reset to Zero 3 Connect the pressure measuring device with pressure generator to P1 Port 4 Vent all ports Let devices settle Record values for ZERO 50 of full range Value mus...

Page 17: ...acceptable limit consult the Calibration Procedures section 4 Record the reading at each calibration check point Calibration Checks of Angle Measuring Device 1 Securely attach the calibrated Referenc...

Page 18: ...edone Note that the selected traverse point should be one that demonstrates a readable p value If back purging at regular intervals is part of a routine procedure then comparative p measurements shall...

Page 19: ...5 Thermocouple Meter Offset Guide TC CUB5TCB0 Press and hold SEL for 2 seconds Display will alternate from Pro to NO screen Press RST once Your screen should switch to1 InP screen Press SEL 5 times Di...

Page 20: ...f 0 000 follow next 2 steps Press RST until each value equals 0 Hold SEL for 2 seconds to move to Inp 2 Press RST once to unlock the value Press RST once to unlock the value for change Press SEL 3 tim...

Page 21: ...s and hold SEL for 2 seconds Press RST 3 times to 3 DSP Press SEL 5 times to Pro Code Press RST to scroll through numbers and select 1st number Press SEL to lock the 1st number The display will automa...

Page 22: ...change 2nd number 022 222 Press SEL to change 3rd number Press and hold SEL for 2 seconds and follow procedure for programming Pro NO Press RST repeatedly until reaching desired 1st number Press RST...

Page 23: ...igure 10 Method 2 Determine the atmospheric pressure at the sampling elevation during each test run following the procedure described in section 2 5 of Method 2 Method 3 Determine the stack gas dry mo...

Page 24: ...os End View of Probe Direction of Flow Figure 11 Probe Yaw Orientation Positive Negative Figure 10 Method 1 Traverse Point Determination Marks Mark Traverse Points on Probe according to Method 1 Marks...

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