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Apex Digital XA3300, Parts Manual

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Apex Digital XA3300 Parts Manual Download Page 16

13 

PRIOR TO OPERATION 

•

Read this manual in its entirety and follow ALL safety procedures

•

Check all lubrication points and fluid levels. See page- for specific lubrication

points and fluid specifications.

•

Inspect all fasteners for tightness with the power turned off.

Obey all of the safety labels on the applicator. They are provided for your protection. If 

any labels are removed, damaged or made unreadable in any way, contact Apex for a 

replacement. 

If the applicator is equipped with any options, read and understand ALL of the safety 

precautions and warnings for that particular option BEFORE performing maintenance or 

operating. 

GENERAL PRECAUTIONS 

1. Empty the tank daily to prevent stored material from producing

hazardous gases. Some gases produced by stored material

can be harmful or deadly.

2. Never enter the tank of the applicator before performing the

proper lockout/ tagout procedure. Use lockout/ tagout

procedure 29CFR1910.147 during inspection or maintenance.

3. Tag the engine operating area to show that the applicator is

being serviced. Use lockout/ tagout procedure

29CFR1910.147 during inspection or maintenance.

4. Stop all action, read and observe the operation and safety

manual in its entirety, following all safety precautions before

operating or performing maintenance.

5. Do not operate the applicator without all guards in place.

Always use safe operating practices.

6. Hydraulic fluid is under high pressure. Always use safe

operating procedure.

7. Keep a sufficient distance away from all electrical power lines.

Summary of Contents for XA3300

Page 1: ...XA3300 XA4000 XA5000 Parts Manual ...

Page 2: ...ump Right Agitator 67 Primary Discharge Boom Primary Discharge Boom 69 Slurry Pump Assembly 71 Slurry Pump Asm 72 Air Cleaner Air Cleaner 74 Aftertreatment After Treatment 75 Fuel Tank Fuel Tank 77 Hydraulics Hydraulic Schematic 78 Hydraulic Tank 80 Oil Cooler 82 Agitator Motor 83 Agitator Motor 84 Return Manifold 85 Engine Oil Filter 86 Filter 2 87 Filter 3 88 Filter 4 89 Primary Fuel Filter 90 S...

Page 3: ...Undercarriage Mounts 94 Mount Placement 96 Electrical Wiring Schematics Wiring Schematics 98 Control Tower Control Tower 105 Batteries Optional Equipment Hose Reel Secondary Boom Secondary Boom 107 SB 106 XA4000 Pump Control Calibration 108 Appendix A Pages Index 118 Appendix B Parts Index 119 ...

Page 4: ...1 XA4000 G34 Operations Manual ...

Page 5: ...he repairing facility Once the direct line of communication is established Apex will ask for the following information 1 Unit Serial Number and hours on the unit at the time of failure 2 The component causing the failure 3 A specific cause of failure 4 Repair versus replacement estimates 5 If required photos showing the damage once this information is provided Apex can confirm what repairs are cov...

Page 6: ...acement part of the Apex machine are warranted to the limits of that manufacturer s product warranty 4 Base Warranty Apex will repair and or replace at its discretion all failures resulting from defects in material design or workmanship for the first 12 months or 1 000 hours from the in service date of the product 5 Extended Warranty Apex will repair and or replace at its discretion failures resul...

Page 7: ... from improper or inadequate storage by owner Vehicle delivery inspections 8 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATIONS ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION T...

Page 8: ...ornia to cause cancer and birth defects or other reproductive harm California Proposition 65 WARNING Battery posts terminals and related accessories contain lead and lead components chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Erosion Control Products Corporation 9599 Nanticoke Business Park Drive Greenwood DE 19950 513 642 0147 ...

Page 9: ...on 17 Tow Vehicle 17 Battery Safety 17 Batter Handling Safety 18 Fire Prevention 18 Sort Term Storage 19 Long Term Storage 19 Engine Storage 19 Disposal Procedure 19 Hauling and Towing 20 Safety While Refueling 20 Pre Operation Inspections 20 Daily Pre Operation Checklist 21 Daily Checks 21 Weekly Checks 21 Re Filling Fuel 22 Re filling DEF 22 Engine Oil Level 22 Engine Coolant Level 23 Hydraulic ...

Page 10: ...g Platform 34 Emergency Stop Button 34 Loading Hatch 35 Storage Platform 35 Starting Procedure 36 Pre Operation Warm Up 36 Starting with Jumper Cables 36 Stopping the Engine 38 Operating Instructions 39 Filling the Tank 39 Mixing Materials 39 Application of Product 41 Determine Application Rate 41 Application from Discharge Boom 41 Application from Hose Reel if equipped 43 Hose Work with Radio Tra...

Page 11: ...8 Lubricating Grease 49 Fuse Panel 50 Hydraulic Filter Restriction Indicator 50 Applicator Dimensions 52 XA3300 52 XA4000 53 XA5000 54 Maintenance Chart 55 ...

Page 12: ... blend the thickest materials used in the industry The Apex XA4000 Applicator s stainless steel tank provides many years of corrosion resistance when cleaned after every use The Apex XA4000 Applicator s vortex slurry pump will discharge a variety of materials at distances up to 325 feet 99 meters without modification to the pump or adjusting the mixing instructions and is engineered to allow the c...

Page 13: ...ted in the driver s seat with his back towards the side with the ladder Additionally The Operators Control Panel will be referred to as Driver Side and Passenger Side as referenced from the driver s seat in the host vehicle There are 3 areas of the top platform the Storage Platform the Loading Platform and the Operator Platform These areas are referred to as Driver Side and Passenger Side as refer...

Page 14: ...The word DANGER preceded by the safety alert symbol indicates immediate hazards which WILL result in severe personal injury or death if not avoided The word WARNING preceded by the safety alert symbol indicates hazards or unsafe practices which COULD result in severe personal injury or death if not avoided The word CAUTION preceded by the safety alert symbol indicates hazards or unsafe practices w...

Page 15: ...12 ...

Page 16: ... tank daily to prevent stored material from producing hazardous gases Some gases produced by stored material can be harmful or deadly 2 Never enter the tank of the applicator before performing the proper lockout tagout procedure Use lockout tagout procedure 29CFR1910 147 during inspection or maintenance 3 Tag the engine operating area to show that the applicator is being serviced Use lockout tagou...

Page 17: ...e tank 11 Make sure the area to be sprayed is clear of all persons and animals 12 The driver of the carrying or towing vehicle is responsible for the safety of the operator s of the applicator Make sure the driver is aware and avoids all possible hazards to the operator s such as low tree limbs low power lines etc Vehicles on which the applicator is mounted must be stopped and started gradually Av...

Page 18: ...position Disconnect the Apex display by disconnecting the connector inside the Operator Control Box 1 Remove the 4 bolts on the back of the Operator Control Panel to access the connector on the display Disconnect the batteries located on the right side of the unit behind the engine door 1 Remove the positive battery cable from both batteries ...

Page 19: ...he noise level of the applicator at the operator station unshielded is 86dBA Take the following precautions Always keep doors and windows of the tow vehicle closed Use ANSI S3 19 1975 approved hearing protectors with a noise reduction rating NPR of 25dB A Ear plugs disposable or re useable Avoid Power Lines Serious injury or death can result from contact with electric lines Never move any part of ...

Page 20: ...utions can cause serious injury or death All personnel must be clear of the hazard zone while the applicator is in operation Host Vehicle Ensure that the tow vehicle has the capacity to control the fully loaded XA4000 See page for applicator weights It is the operator s responsibility to ensure the tow vehicle is properly maintained including safety lighting and notifications Do not use a tow vehi...

Page 21: ... terminal connected to the ground wire 2 Disconnect the terminal connected to the starter When installing the batteries follow this procedure in reverse order 3 Tighten the battery terminals securely check that the terminals are not lose by trying to move the cables by hand Loosened cables can generate sparks and lead to an explosion FIRE PREVENTION Remove all fiber mulch leaves paper and other fl...

Page 22: ...r 1 Qt 0 95 L of mineral oil or environmentally safe lubricant into the pump housing and spin the pump to prevent rust in the pump Remove the drain plug 5 Lubricate all fittings 6 Check the antifreeze in the radiator and add as necessary 7 Lubricate the equipment again just prior to putting back into operation after having been in storage 8 Change hydraulic oil and filter 500 hours 9 Disconnect th...

Page 23: ... be determined immediately Never open the fuel lines or loosen the injectors if the applicator runs out of fuel Avoid inhalation of exhaust particulate dust Wear a dust mask If respiratory irritation or discomfort occurs leave the dusty area Utilize breathing assistance or oxygen if necessary Elevated concentrations of metals in the form of dust soot and contaminates are contained in these filters...

Page 24: ...ck every 40 hours Once the Pre Operation Walk Around is complete a final inspection should be done by operating the applicator for a short period of time Stop the unit and check the gauges and display screen Daily Pre Operation Checklist Before operating the applicator it is important to inspect the following items for safety and performance CHECK EVERY 8 HOURS DAILY 1 Refill Fuel and DEF 2 Check ...

Page 25: ...ng DEF The DEF tank is located on the left side of the applicator in the engine compartment Refill the fuel tank and DEF tank at the same time Apex recommends refilling both tanks at the end of the day to prevent moisture buildup in the system Check Engine Oil Level Check the engine oil level daily prior to starting the engine The applicator should be on a level surface when checking the oil level...

Page 26: ...lant reservoir is located in the engine compartment behind the engine access door to the left of the ladder 2 Check that the reservoir bottle is half full 3 Fill the coolant through the fill cap located on the top of the engine radiator Never remove the coolant reservoir cap when the engine is hot To avoid severe burns do not inspect the coolant system or attempt to add coolant if the engine is ho...

Page 27: ...arator Drain the fuel water separator as needed Depending on working conditions and fuel suppliers it is possible for water to become mixed with fuel This could be caused by normal temperature changes throughout the day or a contaminated fuel source 1 The fuel water separator is located in the engine compartment on the left side of the applicator 2 Loosen the drain at the bottom of the filter hous...

Page 28: ...stable pattern for work area identification The strobe sequence can be changed via a button inside the Operator s Control Panel TRAINING BEFORE operating this equipment read the following guidelines This will help to you to minimize the hazards associated with the use of the XA4000 Applicator Not all situations will apply to your unit since the applicator configuration and specific job requirement...

Page 29: ...have completely stopped before touching them 3 Use lockout tagout procedure 29CFR 1910 147 during any inspection or maintenance 4 Periodically remove debris and dust from the applicator Remove fibrous material build up between hoses pumps lines and other confined areas Use a blower to remove the dust and fibrous material off the entire unit at least twice per day This is essential to continued suc...

Page 30: ...ns due to neglect The manufacturer s warranty is conditional upon following all maintenance recommendations Dismantle the unit only on flat and firm ground Always double check the stability of the machine before reaching under or into the machine SAFETY WHILE MAINTAINING Be sure the applicator is parked and immobilized before performing any maintenance Do not bypass the safety features Never modif...

Page 31: ...or Control Panel The Operator Control Panel is located on the Operator Platform near the ladder All of the functions can be controlled from this panel including the agitator speed and direction the horn the slurry pump engage and disengage and starting and stopping the engine Master Power Switch Agitator Control Slurry Control Controller Master Display Horn ...

Page 32: ...ome Screen displays the engine RPM hydraulic oil temperature coolant temperature DEF level the agitator engage percent and the slurry pump engage percent From the Home Screen the operator can access other screens that display pertinent data along with adjustments to suit the operator or the specific jobsite The Check Engine Lamp CEL and Stop Engine Lamp SEL are located on the Home Screen Further i...

Page 33: ...lights Engine Lamps Below is an explanation of the Cummins Engine Lamps Wait To Start Lamp The Wait To Start lamp will illuminate when the ambient temperature is cold enough to require the intake grid heater to activate If the Wait To Start lamp is ON the engine cannot be started Once the lamp is no longer displayed the engine can be started Slurry Pump Engage Percent Throttle controls ...

Page 34: ...s when the DEF level is Empty Engine will De rate Exhaust System Cleaning Lamps High exhaust System Temperature HEST Lamp ON Illuminates due the higher than normal exhaust temperature during exhaust System Cleaning Exhaust System Cleaning Lamp ON not flashing Illuminates when the exhaust system is UNABLE to complete an Automatic Exhaust System Cleaning event Exhaust System Cleaning Lamp Flashing I...

Page 35: ...ation Inhibit The Regeneration Inhibit function will delay the need for an automatic Regen Cycle for a few hours The operator can delay the Regen Cycle up to 5 times before the engine will de rate the horsepower output Once the Regen Cycle has been completed the engine will return to full horsepower The Regen Inhibit is used to delay a Regen Cycle while performing service re fueling or other unwan...

Page 36: ...s is useful when spraying with the hose or trouble shooting a problem The Ground Level Controls GLC consists of an engine throttle switch and E Stop button and slurry pump control lever 1 The Slurry Pump is controlled by the lever on the left side of the GLC The slurry pump is disengaged with the handle all the way down Raising the handle engages the slurry pump Raising the handle higher will disc...

Page 37: ...rry pump is engaged whether at the Operator Control Panel or the GLC LOADING PLATFORM The Loading Platform is where the Loading Hatch is located There is an E Stop button located within easy reach of the Loading Hatch Emergency Stop Button The Emergency Stop Button is located on the railing separating the Loading Platform from the Operator Platform Depressing the button will shut off the engine im...

Page 38: ... with the hatch open is extremely dangerous and could result in severe injury or death Be careful to keep all personnel a safe distance from the open hatch STORAGE PLATFORM The Storage Platform is used to stage materials to be used during the job Apex offers 2 type of access railings for this area sliding rails and swinging rails ...

Page 39: ...t for the Home Screen to appear and verify the system is ready 3 Press the RUN button and hold until the engine starts In cold start situations the display will show the Wait to Start message Wait until this message disappears to crank the engine Pre Operation Warm Up Allow the cold engine to run at idle for 5 minutes or more while the engine coolant and hydraulic temperatures rise to the operatin...

Page 40: ...the stalled unit to the OFF position 2 Move the power source machine to a location close enough to the stalled unit that the cables can reach the batteries Do not allow the machines to touch 3 Turn off the engine on the power source machine 4 Connect the red jumper cable to the positive terminal on one battery of the stalled unit 5 Connect the other end of that cable to the positive terminal on th...

Page 41: ...t 5 minutes to allow a gradual uniform cool down Before stopping the engine perform the following steps 1 Be sure the slurry pump is turned off and the agitator has stopped spinning 2 Close all slurry valves 3 Lower the engine RPM to idle for at least 5 minutes to allow the proper cool down 4 To stop the engine press the STOP button on the Home Screen ...

Page 42: ... 2 Open the Loading Hatch and position the fill port to begin filling the tank with water 3 Start the engine and run at idle rpm until the engine reaches normal operating temperature 4 Once the water level has reached the top of the agitators engage the agitators in the MIX direction by lowering the lever on the Driver Side of the Operator Control Panel Mixing Materials 5 Begin adding materials th...

Page 43: ...level to increase in the slurry tank Return the Mix control to NEUTRAL to do this Once the water level reaches an appropriate level simply engage the controls to MIX and allow product to blend within the tank Note If filling water from a pond or stream it is recommended that a suction strainer be used to prevent any foreign objects from entering the tank These objects could cause damage to the pum...

Page 44: ... these rates with the specific manufacturer of the mulching material For hose reel applications use the 40 100 gallon mix rate Use the chart below as a guideline for standard mixing materials Confirm these rates with the product supplier Model Seed Fertilizer Mulch of Bags 50 lb bags Coverage Area lbs lbs lbs sq ft XA3000 XA3300 XA4000 XA5000 Application from Discharge Boom 1 Observe the applicati...

Page 45: ...engage the tab from the keeper Be sure the boom is aimed at a vacant area free of all personnel Pressurized water from the boom could cause minor to moderate personal injury It is the Boom Operator s responsibility to ensure personnel on the ground do not enter the spray zone 4 Choose the appropriate nozzle and install on boom Confirm the gasket is correctly in place before connecting 5 Engage the...

Page 46: ...le applying material The safety of these passengers is dependent upon the safe operation and common sense of the host vehicle operator Operating the host vehicle at excessive speeds above 5 mph or excessive slopes and uneven ground could lead to personal injury or death Do not exceed 5 mph operating speed Excessive speed could cause severe injury or death Take note of uneven ground or obstacles th...

Page 47: ...ircuit This could lead to excessive aeration of the material which could result in poor or inconsistent spray distance 7 Open the remote valve on the end of the hose to begin discharging material 8 Moving along the seedbed the operator should move the discharge nozzle back and forth in a slow even arc to ensure even distribution of the material Hose Work with Radio Transmitter Optional The Apex XA...

Page 48: ... by changing the engine rpm Pressing the button on the right will turn the slurry pump OFF 5 Engine Throttle Controls Pressing the button on the left will INCREASE the engine rpm Pressing the button on the right will DECREASE the engine rpm Each press of the buttons will change the engine rpm by approximately X rpm 6 Hose Reel Controls Pressing the button on the left will spool the hose reel IN Pr...

Page 49: ...til the water is clear 6 Follow steps for Mixing Material on page of this manual CLEANING AND MAINTENANCE Daily Cleaning the Applicator After the last load of the day fill the tank with sufficient water to rinse the inner tank walls Purge the discharge plumbing with water steps 1 5 in the Reloading Procedure to remove the mulch materials from the pipes If hose work was undertaken rinse the interio...

Page 50: ...ications The XA4000 is factory filled with Engine Fuel Always use premium diesel fuel Refer to the Cummins Operator Manual for recommended fuel types Hydraulic Oil The XA4000 is factory filled with AW46 hydraulic oil This provides the proper operating characteristics over a wide range of temperatures Improper oil type can cause damage to the system and shorten component life Use the appropriate oi...

Page 51: ...uel filter is the water separator which should be drained periodically Refer to the maintenance chart on page 1 Place a suitable catch basin under the filter and loosen the drain plug on the bottom of the filter housing to remove the water 2 Be sure to tighten the drain plug after servicing to avoid introducing air into the fuel system The primary filter also has a priming pump which can be used t...

Page 52: ...rt into the engine causing severe damage Lubricating Grease The XA4000 is completely serviced before leaving Apex The operator should be familiar with all grease points as well as the proper grease type for each application Apex uses NLGI 2 EP rated grease that provides the proper protection in a wide range of temperatures There are two grease banks on the XA4000 both located on the left drivers s...

Page 53: ...aulic filters in the engine compartment on the XA4000 one charge filter for each agitator circuit and one charge filter for the slurry hydraulic circuit There is also one return filter mounted in the top of the hydraulic tank Each filter has a mechanical restriction indicator that will indicate when the filter is in need of service The operator should visually check these filters daily ...

Page 54: ...51 ...

Page 55: ...plicator Dimensions XA3300 Dimensions Weight Empty 5300 lbs 2400 kg Working Weight 16 000 lbs 7257 kg Tank Capacity 1200 gal 4542 liters Length 16 4 5 meters Height Overall 7 4 2 25 meters Width 6 7 2 meters ...

Page 56: ...53 XA4000 ...

Page 57: ...54 XA5000 ...

Page 58: ...Air Cooler Clean debris check for leaks or damage Daily Hydraulic Cooler Clean debris check for leaks or damage Daily Check tire condition Daily Agitator bearing Grease NLGI 2 EP Grease to Purge Daily Engine Piping Check inlet exhaust charge air clamps are tight tubes not damaged or leaking Weekly High flow filter Change filter 100 then every 500 Hrs Return Hyd Filter Change filter 100 then every ...

Page 59: ...Engine Oil Filter Change filter First 50 hrs then every 500 Fuel Water Separator Change filter As needed or 250 Hrs Hydraulic Oil Change oil AW46 65 Gal 245 L Sample at 100 then every 500 Hrs Change as needed Radiator Flush coolant 50 50 Glycol2 2 5 Gal 9 4 L 2 Yrs 2000 Hrs ...

Page 60: ... SAFETY RAIL WELDMENT 1 5 91 33 0010 PASSENGER RAILING PLATFORM 1 6 91 23 0018 PHX LADDER RAIL 2 7 91 23 0006 80 DEG LADDER WELDMENT 1 8 91 33 0025 GATE REAR 1 9 91 33 0012 PLATFORM DRIVER RAILING 1 10 91 33 0006 LH GATE 1 11 91 33 0009 FRONT LH RAIL 1 12 91 33 0003 RAIL FRONT 1 13 91 33 0007 GATE LATCH POST 1 Railings Top View XA4000 57 ...

Page 61: ...Item Part No Name Qty 14 91 33 0005 LH REAR GATE MOUNT 1 Railings Top View XA4000 58 ...

Page 62: ...010 SEAL AGITATOR BEARING 4 5 W14ML WASHER 32 6 N14 9 8 NUT 32 7 91 15 0003 BEARING FLANGE CARTRIDGE 4 8 91 15 0014 COUPLING AGITATOR HD 2 9 91 12 0011 AGITATOR MOTOR SPACER 2 10 91 13 0021 MOUNT MOTOR GEN2 2 11 91 65 0002 MOTOR AGITATOR EATON VIS 2 12 91 11 0046 SNUBBING WASHER 3 5 8OD X 1 17 32ID 4 13 91 12 0005 TORQUE ARRESTOR 2 Agitators XA4000 59 ...

Page 63: ...Item Part No Name Qty Not Shown 91 11 0020 PADDLE AGITATOR 42 Agitators XA4000 60 ...

Page 64: ...9 X 5 LG HHCS GR 8 2 2 91 51 0048 SNUBBING WASHER 3 7 8 OD X 15 16 ID 4 3 91 53 0016 TOWER FRONT ENGINE SUPPORT 2 4 91 55 0027 ISOLATOR ENGINE 60045 2 5 91 54 0002 ENGINE FOOT FRONT RIGHT 1 6 91 54 0003 ENGINE FOOT FRONT LEFT 1 Engine Mount XA4000 61 ...

Page 65: ...PPORT T4 2 4 91 55 0027 ISOLATOR ENGINE 60045 2 5 91 53 0013 ENGINE MOUNT RIGHT REAR 1 6 91 53 0015 ENGINE MOUNT LEFT REAR 1 7 W14F FLAT WASHER 7 8 FLAT 2 8 N14 9 8 NUT 2 9 91 53 1002 DOC SUPPORT WELDMENT 1 10 91 51 0056 SPACER MUFFLER MOUNT 8 11 410 55 022 SHOCK MOUNT UNIVERSAL TYPE 125 LBS 4 12 91 51 1006 PLATE DOC MOUNT 1 Engine Mount XA4000 62 ...

Page 66: ...3 91 55 1002 PIPE CAC INLET TIER 4 1 4 91 55 1003 PIPE CAC OUTLET TIER 4 1 5 410 55 041 CLAMP 1 3 4 2 5 8 CONST TENS WORM 7 6 410 55 011 REDUCER SILICONE 2 X1 75 ID 1 7 91 55 0022 HOSE RADIATOR 2 X 3 2 8 91 55 1004 PIPE RADIATOR OUTLET T4 1 9 91 55 1005 PIPE RADIATOR INLET T4 1 10 PNNA PIPE 1 Radiator Hoses XA4000 63 ...

Page 67: ...15 1 EFG6KX64 16FMFSST 16CD6260 1 H24 H16J056SJSJ 90 1 M500X56 16JICFEMFS 16JICFEMFS 1 H28 H20T055SJSJ 1 1 4 GMVX55 20FJXST 20FJXST 1 1 91 65 0013 PUMP 90CC AA4VG SLURRY GEN 2 1 2 HFA3105 12 12 M JIC TO 12 SAE M ORB STRAIT 3 3 HF394 16 16 16 FASEAL TO 16 CD 61 FLNG 90 EL 1 4 HF16SFX 2 1 CODE 62 SPLIT FLANGE HALF 4 5 HFA3355 12 12 MJIC TO 12 SAE ORB 45 DEG EL 1 6 HFA3355 20 20 MJIC TO 20 SAE ORB 45...

Page 68: ... 180 3 4 EFG6KX63 12FMFSST 12CD6245 1 H17 H12J076SJSJ 3 4 M500X76 12JICFEMSWST JICFEMSWST 1 H25 H16T054SJSK 1 GMVX48 16JICSWST 16JIC45 1 1 91 65 0003 PUMP 45CC AA10VG MASTER 1 2 HFA3405 4 4 M JIC TO 4 SAE ORB 90 EL 2 3 HFA3405L 8 8 MJic to 8 Oring Long 90 EL 1 4 HFA3355 12 10 12 MJIC TO 10 SAE ORB 45 DEG EL 1 5 HF12SFX 2 3 4 CODE 62 SPLIT FLANGE HALF 4 6 HFA3355 16 16 MJIC TO 16 SAE ORB 45 EL 1 Hy...

Page 69: ... No Name Qty 7 HF10 4ARC 10M to 4F Oring Adapter 1 8 HFPD341 TEST PORT NIPPLE 4 ORING 1 9 HFA3355 8 8 MJIC TO 8 SAE ORB 45 EL 1 10 HFA3105 4 6 4 M JIC TO 6 SAE ORB STRAIT 1 Hydraulic Pump Left Agitator XA4000 66 ...

Page 70: ...3 4 EFG6KX68 12FMFSST 12CD6245 1 H19 H12J090SJSJ 3 4 M500X90 12JICFEMSWST JICFEMSWST 1 H26 H16T057SJSN 225 1 GMVX57 16JICSWST 16JICSW90 1 1 HFA3405 4 4 M JIC TO 4 SAE ORB 90 EL 2 2 HFA3405L 8 8 MJic to 8 Oring Long 90 EL 1 3 HFA3355 12 10 12 MJIC TO 10 SAE ORB 45 DEG EL 1 4 HF12SFX 2 3 4 CODE 62 SPLIT FLANGE HALF 4 5 HFA3105 16 16 M JIC TO 16 SAE M ORB STRAIT 1 6 HF3505SW 16 16 Jic Swivel 90 deg E...

Page 71: ...No Name Qty 7 HFPD341 TEST PORT NIPPLE 4 ORING 1 8 HF10 4ARC 10M to 4F Oring Adapter 1 9 HFA3355 8 8 MJIC TO 8 SAE ORB 45 EL 1 10 HFA3105 4 6 4 M JIC TO 6 SAE ORB STRAIT 1 Hydraulic Pump Right Agitator XA4000 68 ...

Page 72: ...HARGE EXTENSION WELDMENT 1 5 91 42 0054 3 SCH 40 PIPE 15 3 8 GBE 1 6 91 43 0028 PRIMARY BOOM PIPE WELDMENT 1 7 91 43 0031 T PIPE TO RECIRC WELDMENT 1 8 91 43 0030 PRIMARY BOOM TO HOSE WELDMENT 1 9 91 41 0001 BOOM PIPE MOUNT 1 10 91 40 0023 PRIMARY BOOM VALVE ASM 1 Not Shown 91 42 0010 BOOM VALVE CONNECTOR PIPE 2 Not Shown 91 45 0020 BALL VALVE 3 BRASS 1 Primary Discharge Boom XA4000 69 ...

Page 73: ...Item Part No Name Qty Not Shown 91 43 0017 BOOM HANDLE WELDMENT 1 12 91 40 0003 RH BOOM ASSEMBLY 1 13 91 31 0033 STRAP DISCHARGE BOOM 1 Primary Discharge Boom XA4000 70 ...

Page 74: ...MP SUCTION PIPE 1 3 91 43 0003 WELDMENT PUMP INLET 1 4 91 44 0007 MODIFIED SLURRY PUMP 1 5 91 55 0045 GEAR COUPLING ASM SLURRY PUMP 1 6 508 05 007 MOTOR HYD HYDRO LEDUC 80CC FIXED 1 Assembly 91 65 0021 HOT OIL RELIEF VALVE ASM 1 7 PNNA BLOCK 1 8 PNNA CARTRIDGE 1 9 PNNA PLUG 1 Slurry Pump Assembly XA4000 71 ...

Page 75: ...008 VORTEX RING SS 1 3 91 44 0004 PUMP IMPELLER 1 4 91 45 0072 SPRING END RING 1 5 91 45 0073 SPRING 1 6 91 45 0077 HOUSING GASKET 2 7 91 45 0063 STUFFING BOX 1 8 91 45 0070 BELLOWS 1 9 91 45 0075 SEAT 1 10 91 45 0074 ROPE PACKING 2 11 91 45 0066 STEEL SHAFT SLEEVE 1 12 91 45 0065 PACKING GLAND 2 Slurry Pump Asm XA4000 72 ...

Page 76: ...0006 PUMP SHAFT 1 18 91 45 0062 PEDESTAL 1 19 91 45 0046 THREADED ROD 8 x 3 4 12 20 N12 10 8 3 4 10NC HEX NUT GR 8 12 21 PNNA PUMP TO HOUSING PLATE 1 22 B08 1306 8 1 2 13NC X 1 1 2 HHCS GR 8 6 23 91 45 0078 PUMP REAR BEARING CAP 1 24 PNNA PUMP SHAFT HOUSING 1 25 B08 1307A 8 1 2 13NC X 1 3 4 ALLEN HD CS GR 8 8 26 PNNA PUMP ADAPTER PLATE 1 Slurry Pump Asm XA4000 73 ...

Page 77: ...Air Cleaner Item Part No Name Qty 1 91 55 0021 ELBOW 4 X 3 REDUCER 1 2 440 46 040 4 COBRA ELBOW 1 3 91 55 0055 TIER 4F KIT AIR CLEANER ASM 1 Air Cleaner XA4000 74 ...

Page 78: ...D SS 1 4 91 53 0027 EXHAUST WELD G24 1 5 91 55 0053 TIER 4F FAX ELBOW 4 X 4 2 6 91 55 0051 TIER 4F LTE DRT 1 7 91 55 1012 EXHAUST SPACER 1 8 91 55 0050 TIER 4F DOC 4 EI X 4 SO 270 12V 1 9 91 55 0068 MUFFLER MOUNT 10 DIA 2 10 91 55 1013 DOC INLET 1 11 PNNA CLAMP 1 12 91 51 0066 COOLANT VALVE PLATE 1 13 PNNA ADAPTER 1 After Treatment XA4000 75 ...

Page 79: ...Item Part No Name Qty 14 PNNA ADAPTER 1 15 91 55 1016 BLOCK 1 16 416 55 001 09 STUD PLATE MOUNT ENGINE AIR CLEANER 3 17 91 21 1044 DEF TANK BAND 2 18 91 55 1015 TANK 1 After Treatment XA4000 76 ...

Page 80: ...Fuel Tank Item Part No Name Qty 1 91 13 0024 FUEL TANK WELDMENT 85 GAL 1 2 91 12 0010 FUEL FILL PIPE 1 3 91 55 0039 GAUGE FUEL LEVEL 10 1 Fuel Tank XA4000 77 ...

Page 81: ...90S 2 H8 H08E102SJS1 1 2 G2X102 8JICFMST 8JICFM90S 1 H9 H08E103SJS1 1 2 G2X103 8JICFMST 8JICFM90S 1 H10 H12C058SZSV 30 3 4 EFG6KX58 12FMFSST 12CD6245 1 H11 H12C063SZSV 180 3 4 EFG6KX63 12FMFSST 12CD6245 1 H12 H12C067SZSV 170 3 4 EFG6KX67 12FMFSST 12CD6245 1 H13 H12C068SZSV 200 3 4 EFG6KX68 12FMFSST 12CD6245 1 H14 H12J035SJSJ 3 4 M500X35 JICFEMSWST JICFEMSWST 1 H15 H12J042SJSK 3 4 M500X42 JICFEMSWS...

Page 82: ... 1 H22 H16C064SRSU 315 1 EFG6KX64 16FMFSST 16CD6260 1 H23 H16J046SJS1 180 1 M500X46 16 FJX 16 FJX 90 S 1 H24 H16J056SJSJ 90 1 M500X56 16JICFEMFS 16JICFEMFS 1 H25 H16T054SJSK 1 GMVX48 16JICSWST 16JIC45 1 H26 H16T057SJSN 225 1 GMVX57 16JICSWST 16JICSW90 1 H27 H20E058SJSJ 20 G2 58 20 JIC 20 JIC 1 H28 H20T055SJSJ 1 1 4 GMVX55 20FJXST 20FJXST 1 Hydraulic Schematic XA4000 79 ...

Page 83: ...A 1 2 91 64 0002 20 JIC SWIVEL NUT RUN TEE W 6 SAE POR 1 3 HFA3105 20 20 M JIC TO 20 SAE M ORB STRAIT 1 4 91 65 0019 RETURN FILTER GEN 2 1 Not Shown 91 65 0020 FILTER ELEMENT RETURN FILTER GEN 2 1 Not Shown 91 65 0039 RETURN FILTER INDICATOR SWITCH 1 Not Shown 91 65 0040 SEAL KIT FOR 91 65 0019 FILTER 1 Hydraulic Tank XA4000 80 ...

Page 84: ...16 M JIC REDUCER 1 6 PNNA CLEANOUT COVER 1 7 PNNA CLEANOUT GASKET 1 8 HF3474 12 12 MAORB TO 12 MORB STRAIT 1 9 161001 VALVE BALL 12 SAE ORB SS 1000 PSI 1 10 HF12STP 12 Oring Plug 1 11 HF3474 20 20 Oring to Oring Adapter 2 Hydraulic Tank XA4000 81 ...

Page 85: ...Hydraulics Item Part No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 1 HFA3405 16 16 M JIC TO 16 SAE ORB 90 EL 2 Oil Cooler XA4000 82 ...

Page 86: ...em Part No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 H PNNA HOSE 1 1 HFTA3105 12 12 Face Seal to 12 Oring Adp 2 2 HFA3105 8 6 8 M JIC TO 6 SAE ORB STRAIT 1 3 HF3755SW 8 8 Jic Swivel Nut Run Tee 1 Agitator Motor XA4000 83 ...

Page 87: ...Hydraulics Item Part No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 H PNNA HOSE 1 1 HFA3355 6 6 M JIC TO 6 SAE ORB 45 DEG EL 1 2 HFTA3355 12 12 FASEAL TO 12 ORING 45 EL 2 Agitator Motor XA4000 84 ...

Page 88: ...HF24SF 2 1 1 2 CODE 61 SPLIT FLANGE HALF 2 3 160238 Plug Pipe 3 4 Sq Head 1 4 HFHY06003737 TEST PORT 6 SAE MORB 16MM THREAD 1 5 HF8STP 8 ORING PLUG 1 6 HFA3105 8 8 M JIC TO 8 SAE ORB STRAIT 1 7 91 63 0005 RETURN HEADER WELD CODE 61 1 8 HF12STP 12 Oring Plug 1 9 HFA3405 12 12 M JIC TO 12 SAE ORB 90 EL 2 Return Manifold XA4000 85 ...

Page 89: ... No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 1 PNNA FILTER ASSEMBLY 1 1A PNNA FILTER HEAD 1 1B 410 55 099 07 FILTER ELE OIL ENG FTX150 FTX200 BHP 1 2 HFA3105 12 10 12 M JIC TO 10 SAE M ORB STRAIT 2 Engine Oil Filter XA4000 86 ...

Page 90: ...Hydraulics Item Part No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 1 91 65 0011 FILTER CHARGE 16 GPM 60LPM 1 2 HFA3105 8 12 8 M JIC TO 12 M SAE ORB ADAPTER 2 Filter 2 XA4000 87 ...

Page 91: ...s Item Part No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 1 91 65 0016 FILTER CHARGE 42 GPM 160LPM 1 2 HFA3405 16 20 16 M JIC TO 20 SAE ORB 90 EL 1 3 HFA3105 16 20 16 M JIC TO 20 SAE M ORB STRAIT 1 Filter 3 XA4000 88 ...

Page 92: ...Hydraulics Item Part No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 1 91 65 0011 FILTER CHARGE 16 GPM 60LPM 1 2 HFA3105 8 12 8 M JIC TO 12 M SAE ORB ADAPTER 2 Filter 4 XA4000 89 ...

Page 93: ...t No Name Qty H PNNA HOSE 1 H PNNA HOSE 1 1 PNNA FILTER ASSEMBLY 1 1A PNNA FILTER HEAD 1 1B 410 55 099 05 FILTER ELEMENT FUEL WATER SEPARATOR 1 2 HFJM0614 90 6 MJIC X M14 1 5 MALE ELBOW 90 2 Primary Fuel Filter XA4000 90 ...

Page 94: ...Hydraulics Item Part No Name Qty 1 PNNA FILTER ASM 1 Not Shown 410 55 099 06 FILTER ELEMENT FUEL SECONDARY FTX150 1 Secondary Fuel Filter XA4000 91 ...

Page 95: ... 0006 3 25 100 GPM NOZZLE ASM 1 2 91 40 0007 3 50 100 GPM NOZZLE ASM 1 3 91 40 0008 3 25 200 GPM NOZZLE ASM 1 4 91 40 0009 3 50 200 GPM NOZZLE ASM 1 5 91 40 0018 3 0 50 GPM NOZZLE ASM 1 6 91 45 0051 NOZZLE LONG DISTANCE 1 Nozzles XA4000 92 ...

Page 96: ...COATED LANYARD 12 LG 1 3 91 45 0040 CAM LOCK 3 MALE X FEMALE PIPE 1 4 B06 1604SF 8 3 8 16NC X 1 L SERRATED FLNG GR8 4 5 91 43 0063 DRAIN PIPE WELDMENT 1 6 N06 16SF 8 3 8 16NC SERRATED FLANGE NUT GR 8 4 7 91 45 0022 VICTALIC CLAMP 3 177 2 BOLT 2 8 91 43 0032 DRAIN PIPE WELDMENT 1 Drain Pipe XA4000 93 ...

Page 97: ... 91 02 0001 TRUCK MOUNT SPRING TUBE 8 6 91 05 0001 SPRING TRUCK MOUNT 8 7 N12 16L 8 3 4 16 NF Lock Nut 8 8 B10 1110 8 BOLT 5 8 11X2 1 2 8 28 9 W10F 5 8 FLAT WASHER MAGNI 501 56 10 91 01 0008 TRUCK MOUNT TRANSITION PLATE TRUCK 4 11 N10 11L 8 5 8 11 NC LOCK NUT GR 8 28 12 91 01 0005 TRUCK MOUNT TRANSITION PLATE TANK 4 13 91 01 0012 STABILIZER PLATE 2 Undercarriage Mounts XA4000 94 ...

Page 98: ...Item Part No Name Qty 14 91 01 0011 TRANSITION PLATE STABILIZER 2 15 91 01 0002 TRUCK MOUNT PLATE LONG 4 16 91 01 0009 TRANSITION PLATE LONG PLATE 2 Undercarriage Mounts XA4000 95 ...

Page 99: ...RUCK MOUNT PLATE END CAP 8 1d 91 03 0001 TRUCK MOUNT WELDMENT 8 1e 91 02 0001 TRUCK MOUNT SPRING TUBE 8 1f 91 05 0001 SPRING TRUCK MOUNT 8 1g B12 1628 8 3 4 16NF X 7 L HHCS GR 8 8 1h W12F 3 4 Flat Washer 16 1i N12 16L 8 3 4 16 NF Lock Nut 8 1j B10 1110 8 BOLT 5 8 11X2 1 2 8 12 1k W10F 5 8 FLAT WASHER MAGNI 501 24 1l N10 11L 8 5 8 11 NC LOCK NUT GR 8 12 Mount Placement XA4000 96 ...

Page 100: ...PLATE LONG PLATE 2 3b 91 01 0002 TRUCK MOUNT PLATE LONG 2 3c B10 1110 8 BOLT 5 8 11X2 1 2 8 8 3d W10F 5 8 FLAT WASHER MAGNI 501 16 3e N10 11L 8 5 8 11 NC LOCK NUT GR 8 8 4 REAR TRUCK MOUNT PLATE SEE BELOW 2 4a 91 01 0002 TRUCK MOUNT PLATE LONG 2 4b B10 1110 8 BOLT 5 8 11X2 1 2 8 8 4c W10F 5 8 FLAT WASHER MAGNI 501 16 4d N10 11L 8 5 8 11 NC LOCK NUT GR 8 8 Mount Placement XA4000 97 ...

Page 101: ...Wiring Schematics Wiring Schematics XA4000 98 ...

Page 102: ...Wiring Schematics XA4000 99 ...

Page 103: ...Wiring Schematics XA4000 100 ...

Page 104: ...Wiring Schematics XA4000 101 ...

Page 105: ...Wiring Schematics XA4000 102 ...

Page 106: ...Wiring Schematics XA4000 103 ...

Page 107: ...Wiring Schematics XA4000 104 ...

Page 108: ... CONTROL 2 4 170301 IGNITION SWITCH 1 5 91 79 0003 CONTROL PANEL IGNITION WELD GEN 2 1 6 91 79 0002 CONTROL TOWER WELDMENT 1 7 91 35 0001 STROBE LED YELLOW 1 8 91 72 0018 DISPLAY MURPHY PV380 1 9 91 72 0009 ACTUATOR BLK HARD 1 BLUE SQ LENS 1 10 91 77 0015 CONTROL PANEL DISPLAY GEN 2 1 11 170347 SWITCH BOOT BLACK 1 12 410 75 013 ACTUATOR BLACK CONTURA THROTTLE 1 Control Tower XA4000 105 ...

Page 109: ...Item Part No Name Qty 13 170296 LED INDICATING LIGHT RED 24V 1 14 91 72 0014 GAUGE 2 CAN DISPLAY SAE J1939 1 Control Tower XA4000 106 ...

Page 110: ...1 45 0022 VICTALIC CLAMP 3 177 2 BOLT 3 5 80336 U BOLT BEND 3 1 2 X 4 12 X 3 2 6 91 43 0033 SECOND BOOM CYLINDER MOUNT GEN 2 1 7 PNNA DESCRIPTION 1 8 91 42 0048 GEN 2 CROSSOVER PIPE GBE 1 9 91 43 0005 DISCHARGE TO SECONDARY BOOM 1 10 91 40 0002 LH BOOM ASSEMBLY 1 11 91 31 0033 STRAP DISCHARGE BOOM 1 12 91 33 0044 LEFT BOOM HOLD DOWN 1 Secondary Boom XA4000 107 ...

Page 111: ...ic Pump Right Agitator 67 Hydraulic Pump Slurry Pump 64 Hydraulic Schematic 78 Hydraulic Tank 80 Mount Placement 96 Nozzles 92 Oil Cooler 82 Operations Manual 1 Primary Discharge Boom 69 Primary Fuel Filter 90 Radiator Hoses 63 Railings Top View 57 Return Manifold 85 SB 106 XA4000 Pump Control Calibration 108 Secondary Boom 107 Secondary Fuel Filter 91 Slurry Pump Asm 72 Slurry Pump Assembly 71 Un...

Page 112: ...020 60 91 11 0046 59 91 11 0066 59 91 12 0005 59 91 12 0010 77 91 12 0011 59 91 13 0021 59 91 13 0024 77 91 15 0003 59 91 15 0004 85 91 15 0009 59 91 15 0010 59 91 15 0014 59 91 21 1044 76 91 23 0006 57 91 23 0018 57 91 31 0033 70 107 91 33 0003 57 91 33 0004 57 91 33 0005 58 91 33 0006 57 91 33 0007 57 91 33 0008 57 91 33 0009 57 91 33 0010 57 91 33 0012 57 91 33 0015 57 91 33 0016 57 91 33 0025 ...

Page 113: ...91 45 0075 72 91 45 0077 72 91 45 0078 73 91 51 0048 61 62 91 51 0056 62 91 51 0066 75 91 51 1006 62 91 53 0013 62 91 53 0015 62 91 53 0016 61 91 53 0027 75 91 53 1001 62 91 53 1002 62 91 54 0002 61 91 54 0003 61 91 55 0021 74 91 55 0022 63 91 55 0027 61 62 91 55 0039 77 91 55 0045 71 91 55 0050 75 91 55 0051 75 91 55 0052 75 91 55 0053 75 91 55 0055 74 91 55 0068 75 91 55 0072 75 91 55 1002 63 91...

Page 114: ...1 64 79 H16C053SRS1 45 64 79 H16C064SRSU 315 64 79 H16J046SJS1 180 79 H16J056SJSJ 90 64 79 H16T054SJSK 65 79 H16T057SJSN 225 67 79 H20E058SJSJ 79 H20T055SJSJ 64 79 HF10 4ARC 66 68 HF12SFX 2 65 67 HF12STP 81 85 HF16SFX 2 64 HF2406 20 16 81 HF24SF 2 85 HF3474 12 81 HF3474 20 81 HF3505SW 16 67 HF3755SW 8 83 HF394 16 16 64 HF8STP 85 HFA3105 12 64 HFA3105 12 10 86 HFA3105 16 67 HFA3105 16 20 88 HFA3105...

Page 115: ...N12 16L 8 94 96 N14 9 8 59 62 REAR TRUCK MOUNT PLATE 97 SPRING MOUNT 96 TRUCK MOUNT PLATE 97 W10F 94 96 97 97 W12F 94 96 W14F 62 W14ML 59 XA4000 122 ...

Page 116: ...www apexseeder com Erosion Control Products Corporation 9599 Nanticoke Business Park Drive Greenwood DE 19950 513 642 0147 ...

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