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Apex Digital 180413 Operation Manual Download Page 65

64 

 

 

 

                      

  

 

 

 

 

  

  

     

     

  

     

  

  

     

     

  

     

ENTER VOLTAGE  

230 

     

  

     

  

  

     

     

  

     

ENTER LARGEST MOTOR 
FLA 

  

  

  

  

  

  

  

  

  

54 

     

  

     

CALCULATION RESULTS 

     

  

     

Time delay fuse 

101.4 

     

  

     

Inverse time breaker 

141.9 

     

  

     

 

 

Apex Machine Group 

 

 

Minneapolis, Minnesota USA 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model: 

2037M-D 

Serial 
No. 

180413 

Voltage: 

230 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MTR-1:  

20  HP 

  

FLA: 

54 

Amps 

 

 

 

 

  

 

 

  

 

 

 

 

 

  

 

 

  

 

 

 

 

VFD-6: 

1  HP 

  

FLA: 

5 

Amps 

 

 

 

 

  

 

 

  

 

 

 

 

 MTR-7: 

0.25  HP 

  

FLA: 

1.25 

Amps 

 

 

 

T-21: 

150 

VA 

  

FLA: 

0.65 

Amps 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total Full Load 

Amps:  

60.9 

Amps 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN CIRCUIT:  

74.4  Amps 

 

 

 

 

 

 

MAIN GROUND:  

141.9  Amps 

 

 

 

 

 

 

Short circuit current rating: 5KA rms symetrical @230V 

 

 

 

 

 

 

 

 

 

Summary of Contents for 180413

Page 1: ...0 Operation Manual Model 2037M D Serial No 180413 ...

Page 2: ...e item such as graphite canvas platen felt mistrack switch tips fuses or other normal wear items HOW TO GET SERVICE Contact APEX Machine Group at 855 500 7263 www apexmachinegroup com or the dealer you purchased the machine from Manufacturer or Distributor is not responsible for and will not pay for work done material furnished or repairs made by others unless agreed to in writing prior to perform...

Page 3: ...nnesota 55422 Warranty Registration Card Model No __2037M D____________________________ Serial No ___180413___________________________ Date Purchased _________________________ Company Name _________________________ Address _____________________________ _____________________________ Phone No ______________________________ E mail Address ___________________________ ...

Page 4: ...ctions 11 Operation 12 Adjustments 13 Sanding Belt Tracking and Oscillation 14 Oscillation Speed 14 Contact Drum Adjustment Metal Machine 15 V Belt Tension and Replacement 16 Conveyor Belt Tension 17 Conveyor Belt Tracking 17 18 Feed Rate 19 Pressure Roll Adjustment 19 20 Table Parallelism 21 Operating Controls 22 Amperage Meter 22 Operation 23 Braking System 23 Maintenance 24 Troubleshooting the ...

Page 5: ...ssembly 7390004011 45 Table Readout Assembly 7390031003 46 Conveyor Feed Drive Assembly 7390007018 47 Feed Drive Unit 7390029017 48 Main Motors Assembly 7390003052 49 Take Up Roll Assembly 7390005008 50 Infeed Roller Assembly 7390058008 51 Infeed Trip Bar Assembly 7390034009 52 Hold Down Roller Assembly 7390008037 53 Door Switch Assembly 7390033004 54 Cleaning Brush Asembly 7390097001 55 Electrica...

Page 6: ...ll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Steel toed shoes are recommended because heavy parts can fall off the conveyor table onto feet 8 Wear ear protectors plugs or muffs during extended periods of operation 9 Some dust created by power sanding and other construction activities con...

Page 7: ...gins to feed into the machine causing a pinching action between workpiece and conveyor table 24 Stand to one side of the conveyor table and do not let anyone else stand in line with the table while a workpiece is being fed through the machine 25 For the larger 37 and 52 wide sanders do not attempt to sand stock shorter than 12 inches long without some type of fixture to help it through the machine...

Page 8: ... either your local dealer or APEX Machine Group who can also be reached at our web site www apexmachinegroup com or 855 500 7263 Specifications Model Number 2037M D Working Width in 36 Maximum Thickness in 5 Minimum Part Length in 16 Table Height from Floor in 41 Main Drive Motors 20 HP 3Ph 230 voltage Power Feed Motor 2 HP 3Ph Sanding Belt Size in 37 x 75 Required Air Pressure PSI 75 to 80 Gross ...

Page 9: ... are intact Missing parts if any should be reported to your distributor Read this instruction manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container 1 Sander 1 Start Up Sanding belts 1 Open wrench for leveling bolts 3 Open end wrenches 8 10 12 14 17 19 1 Set of hex wrenches 1 Owner s manual 1 Warranty card in Manual page 2 Read and understand the enti...

Page 10: ...t Remove the protective coating from exposed metal surfaces with a soft cloth moistened with kerosene or a good commercial solvent Do not use acetone gasoline or lacquer thinner as these have a low flash point and can be a fire hazard as well as damage the paint finish Do not get solvents on rubber or plastic areas of the machine Air Supply Connection The sander must be connected to an air supply ...

Page 11: ...tact rollers and slide the belt all the way onto the roller 7 Center the belt while avoiding contact with the limit switch fingers that are located on each side of the belt 8 Re install the spacer block C Figure 3 and lock screw B Figure 3 and tighten the lock screw by turning clockwise 9 Turn the air valve switch A Figure 3 to ON to tension the sanding belt 10 Make sure there is clearance between...

Page 12: ...per connection of the equipment grounding conductor can result in risk of electric shock Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded The sander should be connected to a dedicated circuit with proper amperage service The sander has been factory wired to run at 208 volt ...

Page 13: ... the sander s motor plate 3 Open the sander s electrical box and connect the incoming power leads to the proper marked terminals Connect the green ground wire to grounding terminal 4 Connect the machine to power or install the fuses or reset the breaker at the power source 5 Press the Reset and check drum rotation first to check that the contact drum is rotating in the proper direction clockwise o...

Page 14: ...the head reset switch and then turn to jog oscillation adjustment is done while abrasive belt is running and while holding the jog button 2 The upper roller will pivot left and right The duration of the sanding belt s oscillation to the right side and to the left should be equal For example if the oscillation time to the right is one second then the oscillation time to the left should also be one ...

Page 15: ...t Make sure that no dust is blocking the photo eye If photo eye light can pass across put something in the light path and see if the idler roll will move If it still does not remove air line from tracking cylinder and see if air is passing thru the line to the cylinder When you block the light path air should change from this line Last check the solenoid if you manually move the piston in the sole...

Page 16: ...with your belt supplier 2 Loosen locking bolt figure 9 3 Rotate drum adjustment dial figure 9 to raise or lower the contact drum using the dial indicator to check the amount of movement of the drum per the distance you determined in step 1 4 Tighten locking bolt figure 9 5 Now follow the instructions on starting on page 13 for Sanding Belt Oscillation Adjustment and adjust the new belt so it oscil...

Page 17: ...top hex nut to lower the motor plate until proper tension is achieved 4 When the belt is properly tensioned you should be able to push in the belt approximately 3 4 at a point midway between the pulleys using moderate finger pressure 5 Re tighten the bottom hex nut Figure 9 against the bottom of the motor plate If installing a new v belt use the hex nuts to raise the motor plate enough to remove t...

Page 18: ... as this will hasten wear of the conveyor belt However new belts will stretch in the first couple of weeks Conveyor Belt Tracking The conveyor belt should remain centered upon the rollers during operation If it approaches to either the left or right side adjustment is necessary First check that the conveyor belt tension is correct If the tension needs adjustment do this first before you adjust the...

Page 19: ...the loose side 4 If the conveyor belt is moving to the left side turn the left screw clockwise This will return the tracking toward the right 5 A positioning wheel Figure 12 has been provided on the right and left sides of the conveyor belt to limit the belt tracking When adjusting the tracking the conveyor belt should be moved until its edge just touches the positioning wheels 6 Allow the sander ...

Page 20: ...ls have been factory adjusted This setting should however be checked before operating the sander The pressure rolls should be parallel to the conveyor table with equal pressure on each end and are set slightly below the level of sanding belt 040 1 mm below contact drum If the ends of the work piece are sniped or dubbed the front pressure rolls are too low The pressure should be enough to firmly ho...

Page 21: ...e right and left side of pressure roller is even 6 If adjustment is needed release the lock nut Figure 14 with a 14mm wrench 7 With another 14 mm wrench Figure 14 adjust other hex nut Rotate the hex nut clockwise to raise that side of the pressure bar counterclockwise to lower it 8 When finished re tighten lock nut Figure 14 Figure 14 Hex nut Lock nut ...

Page 22: ...some kind at one side of the conveyor table and below the contact roller Raise the table manually using the hand wheel until the gauge just touches the contact roller Repeat at the other side of the table and compare the gauge readings If the readings are different the table needs adjusting 2 Disconnect sander from power source 3 At the area of the table that needs adjustment loosen the screws A F...

Page 23: ...t decreases the conveyor speed Adjust while conveyor belt is running 4 Reset Jog Selector switches have two functions when turned left it resets the brake and when turned and held to the right will allow the sanding head to run and allow you to adjust the tracking of the sanding belt and adjust the tracking Note Must hold switch to keep the head running 5 Green buttons located below each load mete...

Page 24: ...obstructions that could tear the sanding belt Braking System The sander will not start or will halt operations if any of the following occur No air supply to the machine No sanding belt installed Improper belt tension Sanding belt runs out of track The emergency stop button on outfeed panel is pressed The emergency stop over thick part on top of the conveyor table is pushed If the sanding belt bre...

Page 25: ... with compressed air or use a dust collector vacuum attachment In case of wet machine wash down top and inside of belt The bearings should be greased after every 150 work hours The water should be removed daily from inside the filter cups On the filter regulator at the back of the cabinet press the drain cock see Figure 2 On the filter inside the cabinet unscrew the cup to empty it The oil inside ...

Page 26: ...n sanding belt so it is between the limit switches Insufficient air pressure causing belt to slip on rollers Make sure air pressure regulator is set at 75 to 80 PSI page 9 Dust or debris on conveyor rollers Clean conveyor rollers Sanding belt keeps tripping limit switch Tracking adjustment oscillation is not correct Set tracking correctly Dust or debris covering photo eye Check and clean dust debr...

Page 27: ...n roller to produce pressure on stock Table not parallel front to back Adjust table until it is parallel front to back pages 17 18 Workpiece slips on conveyor belt Not enough pressure between hold down roller and workpiece Increase pressure between hold down roller and workpiece Too much dust or debris on conveyor belt Clean conveyor belt with compressed air Rear pressure bar too low halts the wor...

Page 28: ...the following information Your Company Name Shipping Address Your Name Telephone number include extension The exact method of delivery you want air mail Federal Express UPS Red DHL motor freight rail freight etc Machine Model Serial Number found on the ID plate attached to the machine Item Number found on the Bills of Material in the Operator s Manual Part Number found on the Bills of Material in ...

Page 29: ...g these on hand your machine down time will be minimized Qty Description 4 Pinch Roll Bearings 4 Pinch Roll Springs 2 Bearings Flange Contact drum 2 Bearing brush roller 4 Brake Pucks Pads 2 Solenoid Valve 4 Limit Switch Tip kit includes ceramic tip spring fastners Use ceramic tips or tips that do not spark steel may cause sparks 1 Tracking Eye complete set 1 Conveyor belt ...

Page 30: ...Thorough cleaning conveyor belt o Inspect control box for dust if excessive dust vacuum dust on electrical components o Check to insure conveyor belt is centered on sander o The machine should be checked for loose parts and bolts and tightened if loose o Grease all bearings at grease points including bearings on conveyor o V belts should be inspected and tightened if necessary o All air fittings a...

Page 31: ...ed maintenance performed by Date Scheduled maintenance performed by Date Scheduled maintenance performed by Date Scheduled maintenance performed by Date Scheduled maintenance performed by Date Scheduled maintenance performed by Date Scheduled maintenance performed by Date Scheduled maintenance performed by Date Scheduled maintenance performed by Date Notes Follow up ...

Page 32: ...art to move the conveyor bed to the thickness you desire Note If you wish to erase the thickness you entered press the button directly above the enter arrow This button looks like a division sign If you wish not to have the machine go to the thickness shown when the Start button is flashing press the Stop button directly below the Start button on the left hand side of the keypad Loss of Power or c...

Page 33: ...390058008 INFEED GUARD ASSY 6 GCP 7390004011 CONVEYOR SUPPORT ASSY 6 1 GCP 7390043006 ASSEMBLY CONVEYOR LIFT GEARING 6 2 GCP 7390044006 ASSEMBLY JACK 7 GCP 7390031003 DIGITAL READOUT ASSY 8 GCP 7390065004 LIMIT SWITCH ASSY CONV BED HEIGHT 9 GCP 7390010021 DRUM HEAD ASSY 9 1 GCP 7390048013 FRAME ASSY DRUM 9 1 25 GCPR4 1094000 01 CONTACT DRUM 40 45 9 1 26 GCPV4 1191000 PULLEY 130mm 9 2 Hold Down Rol...

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Page 60: ... BAR ENTRELEC PHOENIX CONTACT USLKG 16N 1 PHOENIX CONTACT PT 4 PE 8 PHOENIX CONTACT PT 4 BU 5 PHOENIX CONTACT PIT 4 60 SCHNEIDER C60N 2P D2A 24517 UL1077 CB 20 1 SCHNEIDER C60N 1P C2A 24426 UL1077 CB 21 1 HOUR METER FRITZ KUBLER H57 AC110V HM 21 1 HOUR METER BRACKET HM 21 1 SWITCH LIMIT OMRON D4NS 1AF 13 5mm CONDUIT FITTING LS 21A 1 SWITCH LIMIT KEY OMRON D4DS K3 LS 21A 1 LIMIT SWITCH TE XCMD2110 ...

Page 61: ...20 SS 1 1 TEND TZ 8167 LS 1A B 2 TEND TZ 7311 LS 1D 1 OMRON E3JK TR12 C 2M PC 1A B 1 MAC 111B 111BA 120V AC 60HZ SOL 1A B 2 MAIN CONVEYOR FEED FLA 4 2A VFD 5A SET TO 10A 1HP 1800 230 3 60 MTR 6 1 SCHNEIDER GV2ME14 6 10A MCC 6 1 SCHNEIDER LC1D09F7 110V 1NO 1NC M 6 1 MOELLER M22 WLK3 W K20 LED230 W LSS 6 1 MOELLER M22 DH R K01 PB 6 1 MOELLER M22 R10K POT 6 1 CONTROL RELAY OMRON LY4NJ AC120 CR 6F 1 C...

Page 62: ...MOELLER M22 WK3 K20 SS 7 1 SUPPRESSOR POWERMATION 1uF 120OHM2E 1G20 RC 7A 7B 2 OPENING CONTROL FEED SPEED INDICATION MINIKOL M15S WITH AC TECH STYLE VFD MODBUS CABLE HMI 7 1 POWER SUPPLY COTEK DN 20 24 PWS 7 1 SCHNEIDER C60N 1P C1A 24425 UL1077 CB 24 1 CONTROL RELAY OMRON LY1N DC24 CR 7A B 2 CONTROL RELAY SOCKET SYE STF 08A CR 7A B 2 ...

Page 63: ...8 70 MOTOR AMPS VFD RATED OUTPUT AMPS X 100 OUT PUT P111 2 RAMP TO STOP 3 PE AC P112 1 Forward and Revrse 0 230V P121 13 TB 13A INPUT 4 2A P122 14 TB 13B INPUT 0 75KW 1HP P140 3 RELAY IS ENERGIZED WHEB DRIVE IS NOT FAULTED 0 500HZ P160 22 MIN FREQ AT 0V POT INPUT 5 20 FPM P161 90 MAX FREQ AT 10V POT INPUT 122 5 1 P170 3 9 1800 NAMEPLATE SPEED 1800 x 100 SLIP 95mm P400 2 NETWORK PROTOCOL MODBUS RTU...

Page 64: ... 28 Leo PARAM SETTING PARAMETER DESCRIPTION F1 DIR OR DIR COUNTING DIRECTION F4 POSITIONING MODE F10 0 000 INCH SOFTWARE LIMIT LOW F11 5 000 INCH SOFTWARE LIMIT HIGH M15S F16 AC TECH DELTA TE AC TECH AC 1000 F17 0 001 INCH GO TO TOLERANCE F19 1 SLOW SPEED LIMIT ...

Page 65: ... Apex Machine Group Minneapolis Minnesota USA Model 2037M D Serial No 180413 Voltage 230 MTR 1 20 HP FLA 54 Amps VFD 6 1 HP FLA 5 Amps MTR 7 0 25 HP FLA 1 25 Amps T 21 150 VA FLA 0 65 Amps Total Full Load Amps 60 9 Amps MAIN CIRCUIT 74 4 Amps MAIN GROUND 141 9 Amps Short circuit current rating 5KA rms symetrical 230V ...

Page 66: ...65 ...

Page 67: ...0R 7 128 PSI PR 1A B 2 HEAD NO 1 AIR CYLINDER D1 0201 2 SF AS 63x30 AC 1A 1 AIR CYLINDER D1 0229 21 MSR 32x10 AC 1B 1 EXHAUST MUFFLER 1 8 NPT OR SM P N D1 0055 5 COPOR EM 1A C 2 EXHAUST MUFFLER COPOR SM P N D1 0055 3 EM 1B 1 MANUAL VALVE ISAVBH3 1 2 S 2N H3 1 8 S N2 MV 1A 1 FLOW FITTING SM P N D1 0049 11 MINDMAN MSC200 6A PT 1 8 NV 1A 1 FLOW FITTING SM P N D1 0049 2 PISCO JSC6 01 1 8 NV 1B 1 EXHAU...

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