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Getting Started 

Vehicle Health 

It is important that your vehicle is in proper working order and has been 

well maintained. The fuel pump and the emissions system are important 
for proper vehicle operation. The fuel pump pressure and flow should be 

within the standards set by the vehicle manufacturer. Make sure that all 

other vehicle sensors are in proper working condition. After confirming 
the compliance of the data above, you may proceed with the installation.  

Change the oil, oil filter and fuel filter since ethanol will act as a cleaner. 
It is recommended to change your oil between 500 and 1000 miles after 

the module installation and E85 usage. Change the fuel filter around 1000 

miles  after  E85  usage.  From  then  on,  the  changes  should  be  made  at 
manufacturers recommended intervals. 

 

APE  recommends  that  your  Muliti-Gauge  is  fitted  by  an  appropriately  qualified 

technician. 

 

Consult your local tuning specialist before configuring your boost controller settings, 

setting your boost beyond your engines capability can result in severe engine damage 

or failure 

 

APE recommends that the engines Air/Fuel ratio is checked once the desired boost 

pressure  is  set.  Any  increase  in  boost  pressure  can  cause  the  engine  to  run  lean 

resulting in severe engine damage or failure 

 

APE recommends that the Flex Boost is not used in conjunction with any type of “Draw 

Through” induction System.  

 

APE recommends that boost pressure is set using a Dynamometer and not on public 

roads. 

 

The Flex Boost may not be able to completely compensate for a drop in boost pressure 

at high RPM due to the turbocharger operating beyond its maximum efficiency range 

i.e. incorrect turbocharger sizing or excessive exhaust backpressure. 

 

The Flex Boost cannot compensate for increases in boost pressure at high RPM due to 

inadequate waste gate flow capacity; the turbo system must maintain a steady base 

boost curve before you start using a boost controller. 

 

The Flex Boost cannot be used with external waste gates that are in a poor, worn or 

non-serviceable condition. 

 

For best results your turbocharger should be correctly sized for your application. 

 

Erratic operation of electronic parts can be caused by Electro Magnetic Interference 
(EMI). EMI can be generated by aftermarket ignition systems such as CDI which, if wired 

incorrectly, generate large amounts of EMI through the vehicles electrical system. This 

can  cause  items  such  as  ECU’s  and  boost  controllers  to  be  effected.  Please  follow 
ignition system installation instructions VERY carefully to avoid EMI affecting the Flex 

Boost. Sometimes, using resistor type spark plugs can reduce this problem. 

 

The Flex Boost is not waterproof and must be mounted inside the cabin. The unit has 
an operating temperature range of -5 °C to 70 °C.

 

 

22 

Fuel Calculator Screen 

The fuel calculator can show you how to mix Ethanol with Gasoline to 
achieve a desired Ethanol mixture, for example E65.  You can use the 
datalogging screen to help determine if you need to lower your Ethanol 
mixture.   
As a reference, for every 10 percent increase in Ethanol will increase the 
pulse width extension by 4%.  So, at E50 the module is adding 16% more 
fuel, and at E60 the module is adding 20% more fuel. 
 
 

 

 

Enter the capacity of your fuel 
tank here 

Enter the current Ethanol level 
here, app will auto fill this field, 
but the user can overwrite.  

Enter your desired Ethanol level 
here. 

Set your current fuel tank level 
here, and the app will 
recommend the Gas/E85 mix to 
achieve the desired Ethanol 
level 

Fuel Calculator Tab 
 

Enter the Ethanol levels for Gas 
and E85 here  

Summary of Contents for Flex Boost

Page 1: ...ntial damages or cost incurred due to the failure of this product The manufacturer reserves the rights to any modifications expansions attachments or improvements made by customer The use of the flex...

Page 2: ...1 26...

Page 3: ...e Health 5 What s Included 6 Module Passkey 7 Installation 8 Flex Sensor Installation 8 Flex Boost Solenoid Connections 8 Wiring Harness 10 Wiring Harness Connections 11 Gauge 1 2 Installation 12 iOS...

Page 4: ...the Flex Boost may not be able to drive this signal all the way to ground In this event calibrate your low voltage point accordingly in your ECU For example if DC Out is configured for ethanol conten...

Page 5: ...pressure sensor you can configure an Over Boost Fail safe The Flex Boost also has two generic 5V sensor inputs that can be used for additional sensors like a wideband or map sensor All of this data ca...

Page 6: ...or excessive exhaust backpressure The Flex Boost cannot compensate for increases in boost pressure at high RPM due to inadequate waste gate flow capacity the turbo system must maintain a steady base b...

Page 7: ...the Over Boost condition it will immediately turn off the Flex Boost Solenoid and display this message In order to turn your solenoid back on the Over Boost condition must no longer be valid and you...

Page 8: ...Passkey SN APE FB XXXXX PK YYY APEFlexFuel com Contains TX FCC ID 2AB6YHM 1011V1 20 RPM Based Boost Control You can raise or lower the Boost Controller duty cycle across four separate configurable RP...

Page 9: ...e will add a new profile You can name your profile here Frequency the solenoid will toggle at You can set up duty cycles for two different Fuel You can change lower ethanol limit value here Lower etha...

Page 10: ...creen The Boost Controller screen shows you both of the DC gauge inputs and it shows you the current duty cycle being sent to the Flex Boost Solenoid Current value read by Gauge 2 input It is 0 0 to 5...

Page 11: ...ging has a limited buffer so you should hit pause if you want to look at a specific event that just happened Note Even though the are not dispalyed on the graph you can still get the ethanol level and...

Page 12: ...thanol sensor output that can be sent to an ECU Brown Wire Can input a tach signal or even a port injection fuel injection signal to let the Flex Boost calculate ROM These DC gauge inputs can be used...

Page 13: ...red 12 Gauge 1 2 Installation Example APE Pressure Sensor 0 5V 14 5PSI 4 5V 30PSI 1 The Gauge 1 and Gauge 2 plugs are prewired to work with the APE Flex Fuel Pressure sensors We also include a plug s...

Page 14: ...please allow 14 Flex Boost Features Ethanol and Fuel Temperature Gauges The Main dashboard screen displays the Ethanol content and fuel temperature as read from the ethanol content sensor It also has...

Page 15: ...please allow 14 Flex Boost Features Ethanol and Fuel Temperature Gauges The Main dashboard screen displays the Ethanol content and fuel temperature as read from the ethanol content sensor It also has...

Page 16: ...red 12 Gauge 1 2 Installation Example APE Pressure Sensor 0 5V 14 5PSI 4 5V 30PSI 1 The Gauge 1 and Gauge 2 plugs are prewired to work with the APE Flex Fuel Pressure sensors We also include a plug s...

Page 17: ...thanol sensor output that can be sent to an ECU Brown Wire Can input a tach signal or even a port injection fuel injection signal to let the Flex Boost calculate ROM These DC gauge inputs can be used...

Page 18: ...ging has a limited buffer so you should hit pause if you want to look at a specific event that just happened Note Even though the are not dispalyed on the graph you can still get the ethanol level and...

Page 19: ...creen The Boost Controller screen shows you both of the DC gauge inputs and it shows you the current duty cycle being sent to the Flex Boost Solenoid Current value read by Gauge 2 input It is 0 0 to 5...

Page 20: ...e will add a new profile You can name your profile here Frequency the solenoid will toggle at You can set up duty cycles for two different Fuel You can change lower ethanol limit value here Lower etha...

Page 21: ...Passkey SN APE FB XXXXX PK YYY APEFlexFuel com Contains TX FCC ID 2AB6YHM 1011V1 20 RPM Based Boost Control You can raise or lower the Boost Controller duty cycle across four separate configurable RP...

Page 22: ...the Over Boost condition it will immediately turn off the Flex Boost Solenoid and display this message In order to turn your solenoid back on the Over Boost condition must no longer be valid and you...

Page 23: ...or excessive exhaust backpressure The Flex Boost cannot compensate for increases in boost pressure at high RPM due to inadequate waste gate flow capacity the turbo system must maintain a steady base b...

Page 24: ...pressure sensor you can configure an Over Boost Fail safe The Flex Boost also has two generic 5V sensor inputs that can be used for additional sensors like a wideband or map sensor All of this data ca...

Page 25: ...the Flex Boost may not be able to drive this signal all the way to ground In this event calibrate your low voltage point accordingly in your ECU For example if DC Out is configured for ethanol conten...

Page 26: ...e Health 5 What s Included 6 Module Passkey 7 Installation 8 Flex Sensor Installation 8 Flex Boost Solenoid Connections 8 Wiring Harness 10 Wiring Harness Connections 11 Gauge 1 2 Installation 12 iOS...

Page 27: ...1 26...

Page 28: ...ntial damages or cost incurred due to the failure of this product The manufacturer reserves the rights to any modifications expansions attachments or improvements made by customer The use of the flex...

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