APE 20-5 Owner'S Manual Download Page 8

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Page 6

ILE

DRIVING E

DAT

ION EQ

UIP

MODEL 20-5 HIH

800-248-8498

WWW.AMERICANPILEDRIVING.

com

This manual covers the

APE 10-4 Hydraulic Impact Hammer installation, maintenance and use.

The data provided in this manual gives the necessary information to operate and maintain APE

equipment. The listed procedures are to be performed by qualified personnel who have an

understanding of the equipment and who follow all safety precautions.
All information given in this manual is current and valid according to the information available at the

time of publication. American Piledriving Equipment, Inc. Reserves the rights to implement changes

without prior notice.
Using this manual:

•

Refer to the Table of Contents for the page location of applicable sections.

•

All weights and measurements are in English and Metric units.

•

Any revisions to this manual will appear on the Revision Record page at the back of this

manual.

• Please visit

www.americanpiledriving.com

for product data sheets and manual.

Foreword

COMMON ABBREVIATIONS AND TERMS

APE

: American Piledriving Equipment

Vibro

: Vibrator

: Quick Disconnect

HCLW

: High Collar Lock Washer

SHCS

: Socket Head Cap Screw

BOM

: Bill of Materials

P.O.

: Pilot Operated

Lbs

: Pounds

: Inches

Psi

: pound per Square Inch

: Millimeters

: Centimeters

: Meters

: Kilogram

: Kilo-newton

Rpm

: Revolutions per Minute

Vpm

: Vibrations per Minute

Cyl

: Cylinder

Eng

: Engine

Mtg

: Mounting

Sol

: Solenoid

S/N

: Serial Number

DISCLAIMER:

This unit was tested and flushed before leaving our facility. In order to help provide years of trouble-

free usage, please review the following documentation and make sure to clean and flush the quick

disconnect fitting on any equipment before connecting it to the power unit.

Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and

recommended spare parts.

When calling APE, always have the equipment serial number on hand in order to obtain quicker

service.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are

known to the State of California to cause cancer, birth

defects, and other reproductive harm.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals and related accessories contain

lead and lead compounds, chemicals known to the state of

California to cause cancer, birth defects and reproductive

harm.

Wash hands after handling.

Summary of Contents for 20-5

Page 1: ... T DATION E Q 800 248 8498 800 248 8498 www americanpiledriving com www americanpiledriving com HYDRAULIC IMPACT HAMMER OWNER S MANUAL DEEP FOUNDATION SOLUTIONS MODEL 20 5 HIH Copyright 2022 American Piledriving Equipment Inc All Rights Reserved ...

Page 2: ...ng or other electronic or mechanical methods without prior written permission of the publisher For permission requests write to the publisher addressed Attention American Piledriving Equipment Manual Division at the address below AMERICAN PILEDRIVING EQUIPMENT INC 7032 S 196th Street Kent Washington 98032 Office 253 872 0141 Toll Free 800 248 8498 Fax 253 872 8710 APE_Manuals americanpiledriving c...

Page 3: ...00 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in finding the information you re looking for A Table of Contents is included after the Foreword MAINTENANCE TROUBLESHOOTING REFERENCE NOTES REPLACEMENT PARTS Description MODEL 20 5 Hydraulic Impact Hammer ...

Page 4: ...arts installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product APE makes no other warranty expressed or implied and makes no warranty of merchantability of fitness for any particular purpose APE s obligations under this WARRANTY shall not include any transportation charges costs of installation d...

Page 5: ...zed for the worst case loads anticipated during operations 10 If there are any questions about the weights specifications or performance of the unit contact APE before handling and or operating the equipment 11 Check wire rope clips for tightness and wire ropes for wear daily When operating in an enclosed area exhaust fumes should be piped outside Continued breathing of exhaust fumes may prove FAT...

Page 6: ... tight and properly secured before shipment Unsecured parts may vibrate loose and fall causing injury and or property damage 28 Rounded and or damaged bolt heads and nuts should be replaced Proper torque values are necessary to prevent parts on this equipment leads and crane booms from loosening and falling Refer to the torque chart in this manual 29 Keep limbs and tools clear of the clamp jaws 30...

Page 7: ... Check the oil level in the vibration case and add oil if required The oil level should be in the middle of the sight glass Change oil if it is milky or contaminated DO NOT OVERFILL Visually inspect all hydraulic fittings for leaks If a leak is found or suspected shutdown the power unit If a fitting appears to be damaged replace it with a new fitting Check the hydraulic motor and hydraulic manifol...

Page 8: ...TIONS AND TERMS APE American Piledriving Equipment Vibro Vibrator QD Quick Disconnect HCLW High Collar Lock Washer SHCS Socket Head Cap Screw BOM Bill of Materials P O Pilot Operated Lbs Pounds In Inches Psi pound per Square Inch Mm Millimeters Cm Centimeters M Meters Kg Kilogram kN Kilo newton Rpm Revolutions per Minute Vpm Vibrations per Minute Cyl Cylinder Eng Engine Mtg Mounting Sol Solenoid S...

Page 9: ...ULIC IMPACT HAMMER OVERVIEW 10 HYDRAULIC IMPACT HAMMER CHECKLIST 11 HYDRAULIC IMPACT HAMMER FEATURES 12 CONNECTING THE HYDRAULIC HOSES 13 OPERATION INFORMATION 14 HAMMER CONTROLS 15 REPLACEMENT PARTS 16 CAGE ASSEMBLY 17 20 5 ASSEMBLY 18 20 5 TOP LEVEL ASSEMBLY BOM 19 CAGE ASSEMBLY 20 CYLINDER FULL ASSEMBLY 22 CYLINDER W ACCUMULATOR HEAD 23 CYLINDER DOUBLE BARREL 24 ROD PISTON ASSEMBLY 25 SEGMENT R...

Page 10: ...ICATIONS Model 10 4 15 5 20 5 25 5 30 5 Ram Weight 20 000 lbs 9 071 kg 30 000 lbs 13 607 kg 40 000 lbs 18 144 kg 50 000 lbs 22 680kg 60 000 lbs 27 215 kg Hammer Weight 30 000 lbs 13 607 kg 46 000 lbs 20 865 kg 56 000 lbs 25 401 kg 72 000 lbs 32 659 kg 82 000 lbs 37 194 kg Ft Lbs Energy 80 000 ft lbs 108 kNm 150 000 ft lbs 203 kNm 200 000 ft lbs 271 kNm 250 000 ft lbs 339 kNm 300 000 ft lbs 407 kNm...

Page 11: ...ation This plate contains numbers key to identifying the unit This information is important when contacting APE for replacement parts or repair instructions Do not use the vibro as a lifting device The clamp may lose pressure and drop the load causing property damage serious injury or death Do not weld on or around the equipment unless authorized in writing by APE Doing so will void all warranties...

Page 12: ...mmer Overview Hammer Frame The APE Dash 5 is a variable stroke hydraulically operated and controlled pile driver In addition the hammer can be used for soil compaction installing well casings and testing piers The Dash 5 operates in a range of approximately 35 to 60 cycles per minute depending on the hydraulic flow and desired stroke The four major parts to theDash4areasfollows A Hammer Frame B Ma...

Page 13: ...l Number Stamped Welded On Check and Cleaned Quick Disconnects Checked Caps and Plugs Checked O Ring on QDs Put Spare O Ring Kit in Tool Box of Power Unit Drive Pressure ______________________________ Cycles Per Minute ___________________________ Temperature Of Hydraulic Oil at Time of Test ______ LOADING EQUIPMENT CHECK LIST Prior to the equipment going out on rent it must look like new condition...

Page 14: ...ILEDRIVING com com Hydraulic Impact Hammer Features Ram Weight Ranges from 20 000 60 000lbs Heavy wear brass bushings for batter pile operations Cable Pad eyes to lash up drive base and insert Pre Stressed Cable Design Lifting structure designed for easy lifting Built In Accumulators Easily adapts to fixed Front riding swing leaders and specialized in low head room limited applications Roll Bar fo...

Page 15: ...mer that must be connected to the power unit to begin operation The hoses attach to the power unit by screwing the quick disconnect couplers onto the proper couplers of the power unit The couplers on the power unit are mated with the couplers on the hammer so there is no chance of putting them on backwards Pressurizing the system while there is air entrained in the fluid may cause damage to the co...

Page 16: ...Temperature 35 C 31 F Lowest permissible Operating Temperature 60 C 140 F Temperature difference between the motor and the hydraulic fluid The Operating Temperature may be measured from the hydraulic fluid returning from the motor Case drain fluid temperature will also have an effect Operating Temperatures Before operation it is necessary to bring the power units hydraulic oil to a working tempera...

Page 17: ... on ATTENTION POWER E STOP AUTO MANUAL Press AUTO MANUAL button to toggle between modes ENABLE BUTTON REQUIRED BLUE LED AUTO MODE ACTIVE Wireless Remote USB Magnetic Charging Dock Range Distance up to 600 Rugged Heavy Duty Ergonomic Handheld Waterproof Shockproof High Impact Rated Engine Display Hydraulic Display Extended Battery Life STROKE DECREASE Press STROKE DOWN button to decrease stroke tim...

Page 18: ...schematics Shipment If the shipment recipient and method of shipment isn t stated then APE will use its own judgment Shortages APE does not assume responsibility for any delay damage or loss of material while in transit Damaged or lost material should be refused or a full description made of its condition to the carrier agent on the freight or express bill Make any such claims immediately upon rec...

Page 19: ...X 9 32X 16X 14 19 C 45 ITEM QTY PART NUMBER 1 1 1008775 Upper Cylinder Housing 2 1 1008673 Hose Arm Weldme 3 1 1008909 Accumulator Mount Tu 4 2 100796_Elastomer 5 1 1008905 Hose Clamp Half Rem 6 1 1008653 Hose Flange Block A 7 2 24FL C62 Split Flange Pai 8 2 24FL C61 Split Flange Pai 9 8 Preferred Narrow FW 0 62 10 4 Regular LW 0 625 11 4 HBOLT 0 6250 11x6 5x1 75 12 4 Nylock Nut 00625 11 UNC 13 32...

Page 20: ...erican Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com 5 17 26 20 27 19 1 4 2 3 25 28 A A ITE 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 18 11 23 16 8 14 22 6 15 SECTION A A SCALE 1 32 7 13 12 10 9 21 24 Replacement Parts 20 5 Assembly ...

Page 21: ...tom Urethane Cushion 2 9 1008668 Top Urethane Cushion 2 10 1008733 Accumulator Shim 2 11 1008679 Acc Mount Lid 1 12 1009109 Retainer Ring W Bolts 1 13 1003881 Roll Bar ASM W Bolts 1 14 Contact APE Pressure Hose Assembly 1 15 Contact APE Return Hose Assembly 1 16 Contact APE Accumulator Hose Assembly 1 17 Contact APE Crosby G 2130 2 00 1019677 1 18 Contact APE 32FL C61 Split Flange Pair 2 19 Contac...

Page 22: ...ing Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Cage Assembly Replacement Parts P N 1009080 1 2 UNC x 11 HEX BOL A 2 4X 2X 4X 3 4 9 A 4X 4X 10 4X 5 6 23 7 4X 16X 12 1 16X 11 13 16X 16X 20 8X 4X 8 16 15 4X 22 16X 16X 16X 16X 17 4X 14 16X 19 18 21 13 9 1 4 ...

Page 23: ... Rebound Bumper 4 8 1008934 Pad Pin 4 9 1008924 Centering Nut 4 10 Contact APE HHnut 3 000 4 D N 4 11 Contact APE HI Collar LW 0 875 28 12 Contact APE HX SHCS 0 875 9x9x3 N 16 13 Contact APE Nylock Nut 00875 9 UNC 16 14 Contact APE 375 Hex Pipe Plug W ID Threads 4 15 312109 Dock Bumper 4 16 312111 Dock Bumper Insert 16 17 Contact APE Lock Washer Spring Regular AI 16 18 Contact APE 1 2 unc x 11 Hex...

Page 24: ...ion Top Side PUR 9 5 1 1008908 Upper Cushion Bottom Side PUR 3 6 1 1008923 Cylinder Hold Down Nut A36 45 7 1 1008935 Rod Spacer Bushing Nylatron NSM 0 8 1 1008936 Lifting Cushion Nylatron NSM 2 9 1 1008937 Lifting Nut AISI 4140 35 10 1 1008938 Lock Nut AISI 4140 11 11 1 1008613 Anti Rotate Pin AISI 4140 3 12 12 Hi Collar LW 0 75 13 12 HX SHCS 0 75 10x2 5x2 5 N 14 1 Hi Collar LW 1 15 1 HX SHCS 1 8x...

Page 25: ...y 1 2 1009404 Rod Piston Assembly 1 3 1008906 Cylinder head Mounting Plate A572 Gr50 1 4 1008907 Upper Cushion Top Side Pur 1 5 1008908 Upper Cushion Bottom Side Pur 1 6 1008923 Cylinder hold Down Nut A36 1 7 1008935 Rod Spacer Bushing Nylatron NSM 1 8 1008936 Lifting Cushion Nylatron NSM 1 9 1008937 Lifting Nut Aisi 4140 1 10 1008938 Lock Nut Aisi 4140 1 11 1008613 Anti Rotate Pin Aisi 4140 1 12 ...

Page 26: ... 8 1 ASSEMBLY FOR REFERENCE ONLY 2 3 4 A B 2X DETAIL B SCALE 1 4 6 5 9 8 7 ITEM QTY PART NUMBER MATERIAL WEIGHT 1 1 1009554 Cyl Outer Weldment 890 2 1 1009054 Inner Barrel Pre Mach A1026 362 3 1 1009058 Gland A36 73 4 1 O Ring 2 266 NBR 0 0 5 1 O Ring 2 372 NBR 0 0 6 1 O Ring 8 372 NBR 0 0 7 2 Wear Band WRT125 3750 1250 Nylon 0 1 8 1 4790810 Hallite 621 Rod Seal PUR 0 1 9 1 Wiper SHD3750 VITON 0 1...

Page 27: ...ry 72446CS Spring Steel 1 7 Contact APE Wear Band WPT125 06500 1250 Nylon 2 8 Contact APE CAT Seal CTC 8J8703 PTFE 1 S APE HIH Segmented Ram Cy TOLERA JMK Rod EXCEPT AS MATERIA FRAC ANGLE SYM REVISION APPR DATE BY PRODUC DESCRIP PART NO DRAWN BY Segm X XX XXX 70 K 1 1009 7 8 6 4 SECTION A A SCALE 1 4 5 3 75 REF 1 2 3 PRESS FIT 003 005 104 63 A A B B ITEM QTY PART NUMBER MATERIAL WEIGHT 1 1 1009338...

Page 28: ... Part no Description DESCRIPTION 2 Qty 1 1008660 Ram Tip 1 2 1008661 Lift Plate 1 3 1008662 5 Ton Primary 1 4 1008665 Top Plate 1 5 1008674 5 5 Ton Added Section 1 6 160447 Column Bearing 28 7 1008840 Dowel Type II 16 8 2006923 5 HIH Wire Rope Primary Nut 4 9 2006924 5 HIH Wire Rope Lock Nut 4 10 2006920 20 5 Ram Wire Rope Assembly 4 11 Contact APE Hi Collar LW 0 5 32 12 Contact APE HX SHCS 0 5 13...

Page 29: ...RICANPILEDRIVING WWW AMERICANPILEDRIVING com com Replacement Parts Hose Bracket Assembly P N 2000435 Item no Part no Description DESCRIPTION 2 Qty 1 1003880 Roll Bar 5 Series HIH 1 2 Contact APE Hi Collar LW 1 25 8 3 Contact APE HX SHCS 1 25 7x3 5x3 5 N 8 8X 1 8X 3 2 NOTE BOLT TO 1008931 RETAINER RING ITEM QTY PART NUMBER 1 1 1003880 Roll Bar 5 Ser 2 8 Hi Collar LW 1 25 3 8 HX SHCS 1 25 7x3 5x ...

Page 30: ... checks which are due During all steps be sure to Thoroughly clean all lubrication fittings caps filler and level plugs along with their surrounding surfaces before servicing Prevent dirt and other contaminants from entering with lubricants These service intervals are for normal operating conditions Reduce the time by half when The average temperature is above 80 F 26 C or below 10 F 23 C Operatin...

Page 31: ... hammer may be stored for approximately 2 years However as storage conditions do have a significant effect all suggested time frames should be considered as guide values only Storage Maintenance Conditions and Storage Oil Recommendations Hydraulic Oil Cleanliness When adding or changing hydraulic fluid APE uses only Biodegradable Envirologic 146 hydraulic fluid Consult your local oil supplier for ...

Page 32: ...4 4 75 190 000 446 513 561 598 628 654 676 695 713 729 743 756 769 780 791 801 810 819 828 5 00 200 000 459 528 577 615 646 672 695 715 733 749 764 777 790 802 812 823 833 842 850 E Developed Energy and N Number of Blows Per Inch Hammer Energy Output and Pile Bearing Chart APE Model 20 5 Hydraulic Impact Hammer The energy output is based on the identical Piston Travel calculations utilized in the ...

Page 33: ... Å Ã 151773 80000 160000 24 6 Å Ã 38363 20000 40000 22 10 Å Ã 8229 14 Å Ã 3339 2500 5000 19 21 Å Ã 1048 38 Å Ã 112 Ð Í Ð ö ÍÑ ììðê Ý ÍÑ Ý 4 Å Ã 492 320 640 16 6 Å Ã 149 80 160 14 10 Å Ã 41 14 Å Ã 15 10 20 11 21 Å Ã 5 38 Å Ã 1 Í ï ø ï Í î ø î Range Particles per milliliter The ISO cleanliness code is used to quantify particulate contamination levels per milliliter of fluid at 3 sizes 4 c 6 c and 14...

Page 35: ...lloy cast iron aluminum copper brass and titanium parts and reduces friction and wear on plastic Environmentally Desirable Past contains no lead compounds traditionally found in this type of product When installing any APE equipment or parts apply lubricant and use APE standard Anti Seize torque specs See Tightening Torque Spec below Failure to follow tightening torque spec can result in under ove...

Page 36: ... E R I C A N P ILEDRIVING E Q U I P M E N T ION MODEL 20 5 HIH Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Reference Notes ...

Page 37: ... E R I C A N P ILEDRIVING E Q U I P M E N T ION MODEL 20 5 HIH Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Reference Notes ...

Page 38: ...ice 253 872 0141 Toll Free 800 248 8498 Fax 253 872 8710 The APE product line is protected by but not limited to the following patent numbers 5088565A 5117925A 5263544A 5529132A 5544979A 5609380A 5653556A 5794716A 6039508A 6386295B1 6427402B1 6431795B2 6447036B1 6543966B2 6648556B1 6672805B1 6732483B1 6736218B1 6896448B1 6908262B1 6942430B1 6988564B2 7168890B1 7392855B1 7694747B1 7708499B1 7824132...

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