Antunes VCT-1000 Series Owner'S Manual Download Page 7

7

P/N 1010807 Rev. Q 09/18

®

Daily Maintenance

NOTICE:

 To prevent damage to the unit, 

do not use abrasive cleaners on 

the Release Sheet or belt wrap.

NOTICE:

 Failure to use Release Sheets 

may result in damage to the unit 

and loss of warranty coverage.

Tools Required:

 

y

Heat-Resistant Gloves

 

y

Clean Towels

 

y

Multipurpose Detergent Solution

 

y

Sanitizer Solution

1. 

Turn the power off, unplug the power 

cord, and allow the unit to cool for 30 

minutes.

2. 

Put on heat resistant gloves.  Remove 

the Bun Feeder, Heat Shield, and Bun 

Chute (Figure 1).

3. 

Wipe the Bun Feeder, Heat Shield, 

and Bun Chute with a damp sanitized 

towel and allow them to air dry.

4. 

Remove the Release Sheet and place 

it on a clean, flat dry surface.

5. 

Wipe the silver side with a clean towel 

dampened with Multipurpose Deter-

gent Solution immediately followed 

by a second clean towel dampened 

with sanitizer. Allow it to air dry before 

continuing.  

6. 

Once the silver side of the Release 

Sheet is dry, repeat Step 5 on the 

black side. If properly cleaned, the Re-

lease Sheet surface should be smooth 

to the touch when dry.

7. 

Open the front Conveyor Cover and 

firmly wipe the Belt Wrap (if used) or 

Conveyor Belt Chain from left to right 

and top to bottom with a clean towel 

dampened with Multipurpose Deter-

gent Solution immediately followed by 

a second clean towel dampened with 

sanitizer solution.

8. 

Close the front Conveyor Cover, open 

the rear Conveyor Cover, and clean 

the Belt Wrap (if used) or Conveyor 

Belt Chain as described in Step 7.

9. 

Close the rear Conveyor Cover and 

reinstall the Heat Shield. Then plug in 

the power cord, turn the unit on, count 

10 seconds, then turn the unit off and 

unplug the unit.  This will allow the 

uncleaned sections to be exposed.

NOTICE:

 As of March 2017, the Inter-

lock Switch was removed from 

use. If your toaster has the 

Interlock Switch (Figure 11), 

you will need to place the Heat 

Shield onto the toaster in order 

for the conveyors to turn. If your 

toaster does not have an Inter-

lock Switch, the conveyors will 

turn as long as the unit is on.

10. 

Open the rear Conveyor Cover again, 

clean the newly exposed section of 

the Belt Wrap (if used) or the Convey-

or Belt Chain in the same manner as 

before.  Close the Conveyor Cover.

11. 

Open the front Conveyor Cover again 

and clean the newly exposed section 

of the Belt Wrap (if used) or Conveyor 

Belt Chain in the same manner as 

before.

12. 

Close the front Conveyor Cover and 

wipe down the outside of the toaster 

with a clean, damp, sanitized towel.

13. 

Install a new or clean Release Sheet, 

using the reverse side, by draping it 

over both sides of the Platen with the 

crease centered on the Platen.

NOTICE:

 Rotate Release Sheets from 

side to side daily or weekly to 

prolong the life of the sheets.

14. 

Install the Bun Chute so the hooks are 

installed over the lower rear yellow 

Support Rod.  

15. 

Install the Heat Shield with the Re-

lease Sheet retainer clips securely 

over the Release Sheet and Platen.

16. 

Reinstall the Bun Feeder and plug in 

the unit.

NOTICE:

 Additional Release Sheets can 

be purchased through your Au-

thorized Service Agency under 

P/N 7000249 (3-Pack) or 7000250 

(10-Pack).

Replacing the Release Sheet

NOTICE:

 Depending on toaster usage 

and on how well it is cleaned 

daily, the Release Sheet should 

last between 45–60 days.  

1. 

Remove and discard the Release 

Sheet.

2. 

Lay a new Release Sheet on a clean, 

dry surface and fold it in half length-

wise and gently crease it at the fold 

using only your fingers (Figure 5).

3. 

Install the Release Sheet just as you 

would after Daily Cleaning.

Fold over so 

ends meet.

Press Lightly 

with finger to 

form crease.

Figure 5. Folding the Release Sheet

Replacing the Optional Belt 

Wraps

NOTICE:

  Depending on toaster usage 

and how well they are cleaned 

daily, the Belt Wraps should last 

between 3–6 months.  Additional 

Belt Wraps may be purchased 

from your Authorized Service 

Agency.

1. 

Turn unit off, unplug the power cord, 

and allow the unit to cool before pro-

ceeding.

2. 

Remove the Bun Feeder and Heat 

Shield and set the Bun Thickness 

Compression Knobs to 6 & 6 or 6 & F.

3. 

Open both Conveyor Covers and pull 

the Belt Wrap Pin out of the zipper 

(Figure 6).

4. 

Remove and discard the old Belt 

Wrap(s).

5. 

Clean both Conveyor Belt Chains just 

as you would clean the Belt Wraps 

during daily cleaning.

6. 

Install the new Belt Wrap(s) around 

the Conveyor Belt Chains inside 

the yellow rods with the zipper flap 

exposed and hanging down (Figures 

7 & 8).

7. 

Close the Conveyor Cover(s), set the 

Bun Thickness Compression Knobs 

back to their normal settings and rein-

stall the Heat Shield and Bun Feeder.

Summary of Contents for VCT-1000 Series

Page 1: ...er s manual Manufacturing Numbers 9210700 9210702 9210704 9210705 9210707 9210709 9210710 9210711 9210712 9210714 9210716 9210722 9210723 Original Instructions www antunes com Model VCT 1000 IPX3 Rating CAUTION Read all instructions before using the unit ...

Page 2: ...nd in commercial enterprises such as baker ies butcheries etc but not for continuous mass production of food Before Use This manual contains safety installation and operating procedures for the unit Read and understand it completely before installing or operating the unit Keep this document for reference If the unit changes ownership this manual must accompany it In Case of Damage If the unit arri...

Page 3: ...ing children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction y y Children being supervised are not to play with the appliance y y Bread may burn Therefore toasters must not be used near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause disc...

Page 4: ...0 60 5 15P 15 Amp 120 VAC Non locking Assembly Only VCT 1000CV 9210702 9210709 9210714 208 240 2600 3455 12 5 14 4 60 6 20P 20 Amp 250 VAC Non locking Assembly Only VCT 1000HI 9210704 9210705 9210707 9210710 9210711 208 240 2600 3455 12 5 14 4 50 IEC 309 16 Amp 250 VAC Pin Sleeve Assembly Only VCT 1000HC 9210712 9210723 220 240 1775 2125 8 07 8 85 50 CEE 7 7 16 Amp 250 VAC Assembly Only Specificat...

Page 5: ...k Switch the conveyors will turn as long as the unit is on NOTICE Check the Release Sheet to make sure it is not caught in the conveyor Additional Release Sheets can be purchased through your Authorized Service Agency under P N 7000249 3 pack or 7000250 10 pack CAUTION Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage CAUTION Bread may burn Therefore toas...

Page 6: ...mit Control turns off electrical power to the heater if the unit overheats To reset this control allow 10 15 minutes for the unit to cool down Remove the Protective Cap and fully press the Reset Button located at the rear of the unit Figure 3 If the unit requires continuous resetting contact your Authorized Service Agency 1 2 3 4 5 1 1 2 12 7mm 2 5 8 15 9mm 4 3 4 19 1mm 5 13 16 20 6mm 6 7 8 22 2mm...

Page 7: ...same manner as before Close the Conveyor Cover 11 Open the front Conveyor Cover again and clean the newly exposed section of the Belt Wrap if used or Conveyor Belt Chain in the same manner as before 12 Close the front Conveyor Cover and wipe down the outside of the toaster with a clean damp sanitized towel 13 Install a new or clean Release Sheet using the reverse side by draping it over both sides...

Page 8: ...te center point of the Conveyor Chain 6 Pull the Conveyor Chain away from the edge of the toaster Figure 9 7 Stand a U S Dime on end between the frame and the chain Figure 9 8 If the gap is significantly wider than the coin REMOVE links as described below 9 Disconnect the Conveyor Belt Chain by squeezing any two links together and unhooking both ends one link Figure 10 Needle nose pliers may be us...

Page 9: ...Conveyor Belt Chain is installed under the Up per Support Rod and over the Lower Support Rod Checking the Roller Tensioners Measuring The Roller Tensioners 1 Measure the Roller Tensioner on both inner Conveyor Covers Figure 11 using a U S Nickel 2 The space between the inner Convey or Cover and bottom of the Tensioner wheel should be 13 16 2 1 cm or the height of a U S Nickel 3 Adjust or replace a...

Page 10: ...noperable Thermostat Platen is hot but Conveyor Belt Chains do not rotate Heat Shield not installed Install Heat Shield Figure 2 Conveyor Safety Interlock Switch if present not activated by the Heat Shield Re install the Heat Shield correctly so that the Heat Shield applies appropriate pressure on the Conveyor Safety Interlock Switch If the Interlock Switch has failed order kit 7001436 to remove a...

Page 11: ... Compression Knobs set improperly Measure bun thickness and set Bun Thickness Compression Knobs correctly Figure 7 Wiring problem Contact your maintenance person or Authorized Service Agency for service Inoperable Thermostat Conveyor Drive Motor inoperable or incorrect conveyor motor installed in toaster Product is getting stuck or Conveyor Belt Chains stop when product is toasting Bun Thickness C...

Page 12: ...12 P N 1010807 Rev Q 09 18 Wiring Diagram ...

Page 13: ...Rev Q 09 18 Parts Identification Idler Sprocket Front Drive Sprocket Temperature Control Thermostat Drive Motor Assy Power Switch Fan Blade Hi Limit Control Rear Drive Sprocket Drive Chain Interlock Switch Some Models ...

Page 14: ...ssy 1 230V 9RMP Mfg 9210711 only 1 23 2150199 Sprocket Motor Mfg 9210700 702 only 2 2150211 Sprocket Motor Mfg 9210704 710 712 only 2 2150112 Sprocket Motor Mfg 9210714 only 2 2150173 Sprocket Motor Mfg 9210716 722 only 2 2150193 Sprocket 25B24 1 2 Bore Front Mfg No 9210711 1 24 4010245 Rocker Switch On Off 1 25 4060355 Terminal Block 1 26 0503495 Retainer Tension Bracket RH 2 27 0503507 Retainer ...

Page 15: ... Screw 10 32 x 3 8 2 68 306P104 Screw 6 32 x 1 4 8 69 406P107 Cable Tie 1 70 308P143 Nut 8 32 KEPS 6 71 310P103 Screw 10 32 x 1 4 4 72 310P140 Washer 10 6 73 308P101 Nut 8 32 3 74 306P101 Nut Hex 6 32 2 75 306P123 Screw 6 32 x 7 8 2 76 308P145 Nut Hex Acorn 8 32 10 77 100P900 Label Service 1 78 325P104 Washer 1 4 4 79 325P109 Screw 1 4 20 x 1 2 4 80 308P124 Screw 1 Way 8 32 x 1 2 1 Item No Part De...

Page 16: ...010807 Rev Q 09 18 CA UT ION 3 3 8 35 10 44 64 38 34 48 33 66 83 39 45 81 86 82 77 33 91 92 optional use only with 93 93 93 Hinged Conveyor Cover with Optional Roller Tensioner Assembly 29 Exploded View Page 1 ...

Page 17: ...6 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 36 83 57 NOTICE As of March 2017 the Interlock Switch item 53 is discontinued from use If your toaster has the Interlock Switch and it fails order kit 7001436 to remove and bypass the Interlock Switch Exploded View Page 2 ...

Page 18: ...18 P N 1010807 Rev Q 09 18 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 85 76 83 2 9 Exploded View Page 3 ...

Page 19: ...ional Kits Item Part Description Qty 1 7000298 Butter Wheel Kit Includes Items Below a 0011552 End Housing Cover Assy 1 b 0011573 Idler Shaft Assembly 1 c 0021320 Roller Weldment 1 d 0500464 Retainer Bearing 1 e 0503987 Pan Butter 1 f 1001047 Label Dial Compression 1 g 1010773 Instruction Sheet Not Shown 1 h 2120107 Spacer Aluminum 1 i 3080162 8 32 x 1 1 4 Screw 1 Item Part Description Qty 1 70002...

Page 20: ...20 P N 1010807 Rev Q 09 18 Notes ...

Page 21: ...21 P N 1010807 Rev Q 09 18 Notes ...

Page 22: ...rom the nearest authorized service agency Antunes reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regulations Changes to update equipment do not consti tute a warranty charge If shipment is damaged in transit the purchaser should make a claim directly upon the c...

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