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IT

AUS

DE

FR

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SAFETY REGULATIONS

During design and construction, the constructor has
paid  special  attention  to  factors  which  may  cause
risks to the health and safety of the people interacting
with the appliance.  As well as complying with the rela-
tive legal requirements, he has adopted all the "rules
of  good  construction  practice”.  This  information  is
provided to encourage users to take special care in or-
der to prevent all risks.  However, there is no replace-
ment for care and attention.  Safety also depends on
all the operators who interact with the appliance.

Read the instructions provided in the manual supplied
and  those  applied  to  the  appliance  itself  with  care,
paying  special  attention  to  those  relating  to  safety.
Taking a little time to read them will prevent unpleas-
ant accidents; it is always too late to remember what
should  have  been  done  after  an  accident  has  hap-
pened. 

Never  tamper  with,  elude,  eliminate  or  bypass  the
safety  devices  installed.  Failure  to  comply  with  this
rule may cause serious risks to health and safety. 

Even  after  you  have  read  all  the  appropriate  docu-
mentation, if necessary on first use carry out a few trial
operations  to  get  to  know  the  controls,  especially
those  used  for  switching  on  and  off,  and  their  main
functions.

Use the appliance only for the functions intended by the
manufacturer.  Improper  use  of  the  appliance  may  in-
volve health and safety risks and economic losses. 

All  servicing  operations  requiring  specific  technical
knowledge or skills must only be carried out by quali-
fied  staff  with  recognised  experience  in  the  specific
sector. 

To maintain hygiene and protect the food processed
from all forms of contamination, all elements in direct
or indirect contact with foodstuffs and all surrounding
zones must be cleaned thoroughly.  For these opera-
tions, use only food-approved detergents, and never
use  flammable  products  or  products  which  contain
substances harmful to health.  Clean only when rea-
sonably necessary and at the end of each ses-
sion of use. 

At the end of each session of use, make sure that the
burners are off, with the control knobs turned off and
the gas supply lines disconnected.

In case of lengthy downtimes, as well as discon-
necting all supply lines it is also essential to clean all
internal  and  external  parts  of  the  appliance  and  the
surrounding environment thoroughly, complying with
the  constructor's  instructions  and  the  relevant  legal
requirements.

Important

The rate of accidents deriving from the use
of appliances depends on many factors
which cannot always be foreseen and con-
trolled.  Some accidents may be caused by
unpredictable environmental factors, while
others are due above all to the behaviour of
users.  As well as receiving authorisation
and appropriate instruction, if necessary,
the first time they use the appliance, users
must carry out a few simulated practice op-
erations in order to get to know the controls
and the main functions. Use only as intend-

ed by the constructor and never tamper
with any device to obtain performance lev-
els outside the rated specifications. Before
use, check that the safety devices are prop-
erly installed and in good working order. As
well as taking care to meet these require-
ments, users must also implement all safe-
ty regulations and read the description of
the controls and the start-up procedure
carefully.

SAFETY

3

USE AND OPERATION

4

RECOMMENDATIONS FOR USE 

Summary of Contents for 1G1BR1G

Page 1: ...AUS GAS BRATT PAN 1G1BR1G USE AND INSTALLATION MANUAL 3014080 ...

Page 2: ...Contact for Sales or Service Angelo Po Catering Equipment Unit 4 15 17 Heatherdale Road Ringwood Victoria 3134 Telephone 03 9874 0440 Facsimile 03 9874 0330 ...

Page 3: ...I Identification of constructor and ap pliance 2 Installation and handling recommen dationsfor 10 Installationofappliance 11 Installationofdismantledparts 11 Installationofthefluedeflector 12 L Lengthydowntimesofappliance 7 Levelling 11 Lid adjustingcounter balancing 15 Liftingandhandling 10 OOptionalaccessories 4 P Packagingandunpacking 10 Pilotlightinjector replacement 17 Primaryairbushing repla...

Page 4: ...is information in its own lan guage Italian but it may be translated into other languages to meet legal and or commercial re quirements Alittletimetakentoreadthisinforma tionwillallowthepreventionofriskstohealthandsafety andtheriskofeconomiclosses Keepthismanualinaclearlyidentifiedsafeplacethrough outtheworkinglifeoftheappliance sothatitwillalwaysbe availablewhenrequiredforconsultation The constru...

Page 5: ...nlesssteel C Fume exhaust vent Type A for removal of the fumesgeneratedbytheburner D Well tilting handle foremptyingoutthewell E Inspection slit forcheckingthatthepilotlightislit F Burner control knob controlsthesupplyofgastothe burner G Pilot light ignition button H Pilotlightswitch offbutton L Piezoelectric ignition lightsthepilotlight M Gas supply connection for connection of the gas supply N H...

Page 6: ...h manufacturer and appliance data B Burn hazard watchoutforhotsurfaces C General hazard describes the precautions to be adoptedduringinstallation D General hazard describes the precautions to be adoptedduringinstallationandcommissioning E General hazard donotuseawaterjettocleantheap pliance F General hazard read the manual carefully before carryingoutanyprocedure G Arm crushing hazard neverinserth...

Page 7: ...protect the food processed from all forms of contamination all elements in direct or indirect contact with foodstuffs and all surrounding zones must be cleaned thoroughly For these opera tions use only food approved detergents and never use flammable products or products which contain substances harmful to health Clean only when rea sonably necessary and at the end of each ses sionofuse Attheendof...

Page 8: ...ctric ignition C repeatedly to light the pilot light Hold the knob down for about 15 seconds to trip the thermocouple Note check that the pilot light is lit through the inspection slit D 4 Turn the knob A clockwise pos b to the tem peraturerequired Turning off 1 Turn the knob A anti clockwise pos c to turn offtheburner N B the pilot light will remain on to allow the burner to be re lit 2 Pressbutt...

Page 9: ... and the surrounding areas thoroughly 3 spread a film of edible oil over the stainless steelsurfaces 4 carryoutalltheservicingprocedures 5 cover the appliance leaving a few gaps to allow airtocirculate To ensure correct use of the appliance the following rulesshouldbeadopted use only the accessories recommended by the constructor check that the water level never exceeds the markedlevel A neveruset...

Page 10: ...aningthem ifnecessary Important Clean the jacket periodically the frequency will depend on the hardness of the water Since the appliance is used for preparing foods for human consumption special care must be paid to everything relatingtohygiene andtheapplianceand the entire surrounding environment must constantly bekeptclean Important Before starting any cleaning operation al ways turn off the gas...

Page 11: ...ems himself but for others specific technical knowl edgeorskillisrequired andsotheymustonlybe carried out by qualified staff with recognised ex perienceacquiredinthespecificsectorofoperation CHECKING GAS PRESSURE FAULT 6 TROUBLESHOOTING Fault Causes Remedies Smellofgas Occasionalleakbecauseflamehas goneout Turnoffthegassupplytap andventilatetheroom Thepilotlightdoesnotignite Thesparkignitiondevice...

Page 12: ...oadingandunloading Whenunpacking checkthatall components are present in the correct quantities andareundamaged The packaging material must be properly dis posedofinaccordancewithlegalrequirements Differentmeansoftransportmaybeused depending partlyonthedestination The chart shows the most commonly used alterna tives During transport fix the packaging to the means of transportsecurelytopreventundesi...

Page 13: ...lways leave a minimum clear ance of 5cm from the rear of the appliance to the wall exceptifthewall theinternalstructureandits coating is non combustible If any internal part of the wall is made from a combustible material leave a 5cm gap regardless of the external cladding on the wall Pro videadraininthefloorforthewelltoemptyinto INSTALLATION OF THE APPLIANCE The appliance is delivered with some c...

Page 14: ... in the lower holes of the flue 8 4 Fix the pivots 3 and 4 by means of nuts 6 and washer 7 5 Unscrew the screws 9 fixed on the flue 8 see Fig B 6 Insert the flue 8 see Fig C 7 Screw down the screws 9 to fix the flue on the appliance see fig D 8 Fit the heat protection 10 on the flue see Fig D 9 Fit the cast iron flue vent 11 at the top of the flue see Fig D INSTALLATION OF THE FLUE DEFLECTOR Fig A...

Page 15: ...ory regulations The constructor has tested the appliance with its own mains gas identified by the sticker applied to the nameplate If the type of gas to be connected is different from that usedfortesting proceedasfollows 1 Turnoffthegassupplytap A 2 Changetheburnernozzle seepage16 3 Changethepilotlightnozzle seepage17 4 Adjust the minimum setting on the gas control valve seepage14 5 If necessary r...

Page 16: ...tthenameplatesspecifythecorrectgas forthecountryofuse After testing if necessary instruct the user in all the skills necessary for putting the appliance into opera tion in conditions of safety in accordance with legal requirements Important Before making any type of adjustment acti vate all the safety devices provided and de cide whether staff at work and those in the vicinity should be informed I...

Page 17: ...ng the setting seal the screws G e H with paint 13 Turn off the burner disconnect the pressure gaugeandrestoretheinitialconditionsaftercom pletingtheoperation Liquid gas Tocarryoutthisoperation proceedasfollows 1 Turnoffthegassupplytap 2 Pulloffknob A anddisassemblehandle B 3 Undothescrews C andremovepanel D 4 Fullytightendownscrews G and H Note after making the setting seal the screws G e H with ...

Page 18: ...n off the gas supply tap 2 Pull off knob A and disassemble handle B 3 Undo the screws C and remove panel D 4 Unscrew the nozzle E and replace it with the onesuitablefor thetypeof gas in use see table at backofmanual 5 Return the appliance to its initial configuration whentheoperationiscomplete To carry out this operation proceedasfollows 1 Turnoffthegassupplytap 2 Pull off knob A and dis assembleh...

Page 19: ... and return the appliance to its initial configuration when the operation is com plete Important This operation must be carried out by skilled operatives in compliance with the le gal requirements with regard to safety at work Never dump non biodegradable ma terials lubricating oils and non metallic components rubber PVC resins etc in the environment Dispose of them in accordance with the relevant...

Page 20: ... I ANNEXES Model Burner TotalGasconsumption NGN ULPG 1G1BR1G N 1 48MJ h 39MJ h CONNECTION CARD IDM 39604006100_1 tif ...

Page 21: ...down gas consumption 3 1 Bypass injector size 3 2 Bypass test point pressure 4 Pilot injector size 5 Bushing diameter N G C 2 T G C 3 PilotFlame Bushing GAS TPP 1 G C 2 1 G C 2 2 Ø 2 3 G C Ø 3 1 p 3 2 Ø 4 Ø 5 NGN 0 8 kPa 48Mj h 1Mj h 3 30mm 28MJ h 1 70mm adj pressure 0 30kPa 0 40mm 16mm ULPG 2 75 kPa 39Mj h 1Mj h 1 70mm 28MJ h 1 70mm adj pressure 0 86kPa 0 25mm 16mm ...

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