Anest Iwata E-M20 Series Instruction Manual Download Page 41

Protection from solvents, air and fluid pressure

Use spray booth and do the painting job in a well-ventilated place.    Painting and cleaning jobs 

in a poorly ventilated site can cause organic solvent poisoning and ignition. 

 Always wear protective tool such as protective goggles and mask.    If not, cleaning liquid can 

touch  eyes  and  skin,  causing  inflammation.    If  you  feel  something  wrong  with  eyes  or  skin, 
immediately consult with a doctor. 

We  recommend  you  to  wear  earplugs  for  your  safety.    Noise  level  can  reach  over  85db

A

depending on operating and working conditions. 

Be  sure  to  turn  off  electric  source  of  electrostatic  controller  or  multi-gun  control  system  and 

release  fluid  and  air  pressure  before  cleaning,  disassembling  or  doing  maintenance  job  or 
during  stoppage  of  job.    If  not,  remaining  pressure  can  cause  bodily  injury  through  wrong 
operation and spattering of cleaning liquid.    Be sure to follow [Avoidance of wrong operation ] 
on page 

  in order to turn off electric source, and release air and fluid pressure. 

Protection from static electricity

Be  sure  to  wear  electrostatic  shoes

resistance  figure  10

5

10

8

Ω、

JIS  T  8103

  and 

anti-charge  working  clothes

JIS T  8118

.    If  not,  static  electricity  can  accumulate  on  human 

body and cause bodily accidents by electric shock. 

Operators  must  not  wear  metallic  things  such  as  watch  or  key  holders  during  operation.    If 

done, static electricity can accumulate on them and you will get an electric shock. 

If you wear glasses with metallic frame and approach 

the gun, you can get an electric shock. 

Before approaching spray equipment, turn off electric 

source  of  electrostatic  controller  or  multi-gun  control 
system. 

Operator  must  always  hold  electrostatic  gun  with  bare  hand  or  glove  having  a  large  hole  at 

palm  position.  As  human  body  is  grounded  through  the  handle  of  electrostatic  gun,  static 
electricity can accumulate on human body and cause bodily harm by electric shock if operator 
holds the gun handle with normal glove. 

When  you  turn  off  main  electric  source  switch  in  order  to  stop  the  gun  operation  in  an 

emergency, it takes about 5 seconds till the electric potential of electrostatic gun goes down to 
a safe level. Don’t try to touch the pin electrode at tip of gun during that period. 

Anti-charge 
working clothes

Electrostatic 
shoes

Summary of Contents for E-M20 Series

Page 1: ...E M25 E M20...

Page 2: ......

Page 3: ...1 1 1 E SC12 A 10 A...

Page 4: ...E SC12 10cm P 1 1 OFF E SC24...

Page 5: ...B A 10 5 10 8 JIS T 8103 JIS T 8118 OFF...

Page 6: ...P 11 3 P 9 10 P 5...

Page 7: ...1 1 2 3 4 5 6 7 8 9...

Page 8: ...545g 5 E SC12BH 6 7 G1 4 G3 8 G1 4 G3 8 8 1 30M cm 30M cm EST 1C No E M2 C1 E M2 C5 E M2 L1 1 Conventional HVLP 2 13 1 3mm 15 1 5mm 18 1 8mm Conventional HVLP 3 0 30MPa 0 35MPa 0 20MPa 4 500 l min 5 3...

Page 9: ...3 2 E M25 E M20...

Page 10: ...4 E M25 E M20 G3 8 AC 12V G1 4 G3 8 AC 12V G1 4...

Page 11: ...5 4 cm cm 50cm...

Page 12: ...6 E M25 P 7 1 E M25 E M20 P 8 2 E M20 1 1 E SC12BH 1 0 68MPa 3 5 m 0 03 0 01 m 2 E SC12BH 4 1 P 5...

Page 13: ...7 E M25 E M25 AHU 8 10m PHN 6 10m AC 100V AHU 8 5m E SC BH 10 G3 8 G1 4 G1 4 DPS 90E G3 8 E SC12BH...

Page 14: ...8 E M20 E M20 AHU 8 10m AC 100V AHU 8 15m E SC BH 10 G1 4 10m EIS 1B G3 8 30cm 30cm 30cm DPS 90E 10 G1 4 E SC12BH...

Page 15: ...9 1 E SC12BH 200 300mm...

Page 16: ...10 E SC12 OFF E SC12 OFF 1 2 P 17 3...

Page 17: ...11 1...

Page 18: ...12 1 E SC12BH 1 P 10 11 No 8 1 P 26 8 1 P26 8 2 P 27 5 1 2 No 1 P12 4 1 P 5 No...

Page 19: ...13 No P 29 6 4 P 23 6 4 P 23 OCR OCR OCR P 29 No 500Hr 5 4 1 P 14 6 4 P 23 500Hr 5 4 2 P 15 P 29 1000Hr 5 4 3 P 16 P 29 N o 1000Hr 700Hr 1000Hr 2000Hr 1000Hr 2000Hr 1000Hr 500Hr 500Hr 1000Hr 500Hr...

Page 20: ...14 No 1 1 A 2 2 F 3 3 E 4 4 D 5 5 C 6 7 No 1 1 F E D C 500V 1 1000M 2 2 E D C 3 3 D C 4 4 C 5 7 A F E D C V...

Page 21: ...15 E SC12BH 1 2 DC V 60kV MAX ON DC 11 5 12 5V EBC 12S7 E SC12BH...

Page 22: ...16 1 E SC12BH 1 1 2 3 4 1 2 1...

Page 23: ...17 2 2 1 2 M2X0 4 1...

Page 24: ...18 2 3 1 2 30 1 3...

Page 25: ...19 2 3 1 2 20...

Page 26: ...20 1 2 mm...

Page 27: ...21 E M25 2 E M20 2...

Page 28: ...22...

Page 29: ...19 1 5 1 1 20 1 5 2 1 21 1 6 1 21 1 2 7 1 21 2 2 8 1 21 3 1 9 1 22 1 10 1 23 1 11 1 23 1 O 1 12 1 24 1 12 1 O 1 25 2 13 1 26 1 14 1 27 1 14 1 O 1 28 1 15 2 1 E M25 13C1 2 E M25 13C5 C5 E M25 13L1 1 2...

Page 30: ...21 1 1 5 2 1 21 2 2 6 1 21 3 2 7 1 21 4 O 1 8 1 21 5 O 1 9 1 21 6 1 10 1 22 1 11 1 23 1 12 1 23 1 O 1 12 1 O 1 24 1 13 1 25 2 14 1 26 14 1 O 1 27 15 2 28 16 2 17 1 1 E M10B 13C1 2 E M10B 13C2 3 E M10B...

Page 31: ...25 No 1...

Page 32: ...26 No 30M cm E SC BH...

Page 33: ...27 No...

Page 34: ...28 9 00 12 00 13 00 17 00 http www anest iwata co jp E M25 E M20 This warranty is valid only in Japan http www anest iwata co jp...

Page 35: ...No T308 02 No 03609320 223 8501 3176...

Page 36: ...ntains Important Warnings Cautions and instructions for safe operation Before operation be sure to read this instruction manual thoroughly and understand the equipment so that you can use it safely an...

Page 37: ...following meanings Indication of warnings and cautions WARNING Indicates a potentially hazardous situation which if not avoided will result in serious injury or loss of life CAUTION Indicates a poten...

Page 38: ...tuck on it and keep them conductive Incomplete grounding dirty hanger or conveyor cannot conduct electricity and static electricity accumulates resulting in fire accident by spark discharge Store pain...

Page 39: ...ctive fence around paint supply unit Regarding protective fence observe instructions Protection from high voltage on P If they are not insulated paints and solvents can catch fire by discharge between...

Page 40: ...ting paint fluid hose and paint supply unit electrostatic gun E M20 series insulation stand be sure to install protective fence metal around them so that people cannot come closer to 30cm from them Be...

Page 41: ...ectricity Be sure to wear electrostatic shoes resistance figure 10 5 10 8 JIS T 8103 and anti charge working clothes JIS T 8118 If not static electricity can accumulate on human body and cause bodily...

Page 42: ...esignated General fluid hose and rubber hose can leak static electricity and damage isolation CAUTION Maintain safety and functions of electrostatic gun Be sure to observe the following in order to ma...

Page 43: ...ontents 1 Specifications 2 Check the product 3 Names and functions of each section 4 Connection and setting 5 inspection and maintenance 6 Disassembling and assembling 7 Parts list 8 Problems and reme...

Page 44: ...ce electric resistance of paint is about over 30M cm Low voltage paint Reference electric resistance of paint is about less than 30M cm Regarding metallic paint please ask the shop which sold it to yo...

Page 45: ...ease contact the shop which sold it to you Name of product E M25 series E M20 series Electrostatic gun Low voltage cable accessories Special screwdriver to tighten needle packing set Binding tube to b...

Page 46: ...uid output Handle Releases charged electricity on human body Be sure to hold with bare hand Air nipple connects air hose G1 4 Atomizing head air cap fluid nozzle Atomizes paint with air Electrostatic...

Page 47: ...rimary side air source must be less than 0 68MPa If higher it can cause damage to the product or accident since the product is not for high pressure CAUTION Be sure to clean air filtered through air d...

Page 48: ...n cause disconnection or damage of cable and hose Do not bind low voltage cable air hose or fluid hose or handle electrostatic gun so that there is forced bend or strong tension during painting If don...

Page 49: ...10m Electric source AC 100V 240V Air hose ex AHU 8 5m Electrostatic controller E SC12BH option First class grounding less than 10 ground resistance G3 8 G1 4 G1 4 Air source Compressor Air filter Air...

Page 50: ...n First class grounding less than 10 ground resistance G1 4 Air source Compressor Air filter Necessary equipment Electrostatic air hand gun Low voltage cable Air regulator G1 4 Air to operate paint pu...

Page 51: ...control system Setting spray conditions Air pressure Adjust air regulator Fluid output pattern width Adjust fluid output by fluid pressure adjustment and locked fluid adj knob and adjust pattern width...

Page 52: ...e If not it can cause ignition and great danger Job 1 Clean fluid passage spray thinner Spray till cleaning thinner becomes transparent Job 2 Clean atomizing head Remove and clean air cap cover and ai...

Page 53: ...ough electrostatic gun dry air and blow remaining thinner out Do not spray thinner gun for a long time Especially do not focus on one spot Do not spray thinner gun directly to the following spots Conn...

Page 54: ...ic accident by failing to stop charge Refer to 8 1 Problems and remedies P 25 5 Fluid nozzle Tip section Visually check for fluid leakage from tip of fluid nozzle Avoid painting failure Refer to 8 1 P...

Page 55: ...perates OCR must operate Under charged condition bring tip of gun close to grounded metal Checks function of safeguard Contact the shop which sold it to you and ask for repair Periodical inspection in...

Page 56: ...1 1 A Must be conductive by tester 2 2 F 3 3 E 4 4 D 5 5 C 6 7 Connector case Isolation inspection Where to inspect isolation Inspection No Connector terminal No on controller side Connector terminal...

Page 57: ...it can damage tester and electrostatic controller Measure output voltage between electrostatic controller connector No 5 terminal and electrostatic controller ground terminal Normal figure In the ran...

Page 58: ...nozzle and plastic screw at gun tip can damage screw or seated section Pay attention not to tighten with more than necessary strength 4 Be sure to fit or remove fluid nozzle while pulling trigger If n...

Page 59: ...b fluid needle with cutting pliers and turn it Job 2 Fully remove old adhesive remaining in thread of bar set with knife or dies of M2 0 4 size and apply LOCKTIGHT to thread Job 3 Screw new fluid need...

Page 60: ...j knob Job 2 Screw lightly fluid needle packing set with special screwdriver and tighten further by about 30 after screw stops Fit fluid nozzle Job 1 Pull trigger Keep on pulling trigger till job 3 is...

Page 61: ...tional tightening can damage plastic screw or seated section Fit air cap Job 1 Fit air cap to air cap cover and lightly screw air cap cover into gun body Job 2 Adjust cap direction and tighten cap cov...

Page 62: ...Fit air valve air valve spring spacer and fluid adj guide Job Fit air valve air valve spring and spacer into handle in this order Job Insert convex at tip of fluid adj guide into concave of air valve...

Page 63: ...leeve has deformed you often cannot pull out electrostatic fluid hose In that case refer to the below and right figures cut tip of electrostatic fluid hose and then pull out the fluid hose Clean fluid...

Page 64: ...n replacing or inspecting low voltage cable Turn cap nut of low voltage cable in order to fit or remove low voltage cable loosen tighten Loose tightening of cap nut can make paint and solvent enter co...

Page 65: ...valve spring 1 21 3 Paint tube 1 9 Fluid adj guide set 1 22 Fluid joint 1 10 Air valve spring 1 23 Spread adj set 1 11 Air valve 1 23 1 O ring 1 12 Air valve seat set 1 24 Hook 1 12 1 O ring 1 25 Tri...

Page 66: ...21 5 O ring 1 9 Fluid adj guide set 1 21 6 Hose seat 1 10 Air valve spring 1 22 Fluid joint 1 11 Air valve 1 23 Spread adj set 1 12 Air valve seat set 1 23 1 O ring 1 12 1 O ring 1 24 Hook 1 13 Air va...

Page 67: ...irt on seat Scratches on seat Tip of fluid nozzle Fluid needle set Fluid nozzle 5 1 Dirt on seat 3 Scratches and wear on seat Gun air passage Back flow of thinner Locked fluid adj set 7 Open too wide...

Page 68: ...logged or Fluid nozzle 3 Deformed Splitting Fluid viscosity Too low Heavy center Fluid viscosity Too high Spitting Fluid nozzle 3 Seat fails Fluid needle set 5 1 Paint leaks Electrical problems Proble...

Page 69: ...ir cap set Fluid nozzle 1 3 Clogged dirty damaged Orange peel Spray air pressure Low Fluid viscosity High Haze blushing Solvent boiling point Low Runs sags Fluid output Too much Spray distance Too clo...

Page 70: ...3176 Shinyoshida cho kohoku ku Yokohama shi Kanagawa ken 223 8501 Japan Instruction manual No T368 02 Code No 03609330...

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