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PRODUCT MANUAL

28/34/40ST Below Deck Compact Motor

18

Troubleshooting

Compact Motor™ electric winches have built-in monitoring and protection features to enhance safety and avoid permanent 

damage to the electronic and mechanical components of the motor and winch. 

Automatic cut-out and reset

The integrated controller will cause the motor to stop without tripping the circuit breaker if one of the following conditions is 

detected:

• 

Maximum pulling load exceeded. The motor will cut out if the pre-set maximum pulling load of the winch for electrical 

operation is exceeded. Operation can resume within a few seconds when the load returns below the limit.

• 

Overheating. The motor will cut out if the temperature of the motor circuit reaches 60˚C (140˚F). Operation can resume 

when the temperature returns to normal, which may take some time.

• 

Maximum continuous run time exceeded. The motor will cut out after running continuously for 4 minutes and 15 

seconds. Operation can resume after releasing the push button for a pause of at least 30 seconds.

In these cases, the illuminated push button will flash, indicating that the controller will reset automatically when operating 

conditions return to normal.

Fault detection and identification

If a fault occurs that requires investigation or intervention, the LED indicators on the circuit breaker can assist with 

troubleshooting and diagnostics. These indicators are located along the edge of the PCB, at the rear of the circuit breaker as 

shown in step 9 of this manual.

Summary of Contents for 28ST

Page 1: ...2040014200 Compact Motor Conversion Kits RA2028214100 RA2034214100 RA2040214100 RA2028214200 RA2034214200 RA2040214200 Winch Versions 28ST V 4 0 34ST V 2 0 40ST V 4 0 Your Winch Version No _ _ _ _ _ _...

Page 2: ...the motor to stop without tripping the circuit breaker if one of the following conditions is detected Maximum pulling load exceeded The motor will cut out if the pre set maximum pulling load of the w...

Page 3: ...loose clothing must be tied back to avoid being caught in the winch In the event of a rope override or other fault stop the winch and turn off power before attempting to resolve the problem Avoid Acci...

Page 4: ...Motor Electric Winches RA2028004100 RA2034004100 RA2040004100 RA2028004200 RA2034004200 RA2040004200 RA2028014100 RA2034014100 RA2040014100 RA2028014200 RA2034014200 RA2040014200 Compact Motor Conver...

Page 5: ...g template for 28ST 34ST Compact BD A3 1 Drilling template for 40ST Compact BD A3 1 Drilling template for RA866000 push button A4 1 Hex keys metric A7 1 Eye bolt M6 RD100896 A8 1 Pin spanner 5mm pins...

Page 6: ...rcuit breaker terminals 10mm 7 16 for winch mounting nuts Sealant bedding compound Wire crimping tool pliers Marine grade electrical power cables with lugs to suit your battery terminals and the M8 mo...

Page 7: ...Winch Data Sheet for your winch model for clearance space requirements for the motor unit below deck You may choose to drill a small pilot hole to indicate the position of the centre of the drive shaf...

Page 8: ...sectors in the diagram 2 4 After confirming the mounting location and orientation of the winch clean the mounting surface and place the template in the required position on the deck Ensure that the s...

Page 9: ...uding octagonal detail at the top of the drive shaft housing mates snugly with the octagonal recess in the deck plate for a uniform flush fit 3 4 Fit and securely tighten the clamping ring using the p...

Page 10: ...e and may be ordered separately if necessary 5 1 Select the desired location For safety reasons it is recommended that the push button A1 is located in close proximity to the winch preferably within r...

Page 11: ...spinning down unloaded Avoid operating the winch using the motor at high speed with no load on the drum as spinning down an unloaded motor from high speed can stress the motor and battery and could r...

Page 12: ...RED must be connected to positive terminal of the motor INCORRECT POLARITY WILL CAUSE PERMANENT DAMAGE TO THE MOTOR AND INVALIDATE THE WARRANTY WARNING PUSH BUTTON A1 CONTROL CABLE A12 WINCH MOTOR 1 T...

Page 13: ...UAL 28 34 40ST Below Deck Compact Motor Negative Terminal BLACK M8 Thread Positive Terminal RED M8 Thread Control cable connection to push button Thermal sensor wires Drain port fitting with drain tub...

Page 14: ...elp to minimise voltage drop 6 4 Make up the cables with lugs to suit the terminals of your battery and the M8 terminals of the motor and circuit breaker The circuit breaker can accept a cable lug siz...

Page 15: ...minal to a maximum of 12Nm 9 ft lb Ensure that the cable lug is not touching the printed circuit board and tighten the nut on the circuit breaker terminal to a maximum torque of 5Nm 4 ft lb 8 3 POSITI...

Page 16: ...e than a few seconds after switching circuit breaker to OFF Cables on the circuit breaker terminals labelled MOTOR and BATTERY have been inverted With the circuit breaker OFF swap the cable connection...

Page 17: ...centre stem of the winch on the deck plate with mounting holes aligned Secure it to the deck plate using the M6 countersunk head screws 4 provided then re fit the drum to complete the assembly 1 3 2 4...

Page 18: ...Overheating The motor will cut out if the temperature of the motor circuit reaches 60 C 140 F Operation can resume when the temperature returns to normal which may take some time Maximum continuous r...

Page 19: ...atus Code table in this section of the manual Address fault identified in LED Status Code table and reset the circuit breaker Incorrect or insufficient voltage in power supply to motor Charge or chang...

Page 20: ...reaker can not be tripped by signal from PCB Thermal sensor wires disconnected or incorrect connection of positive cables between motor circuit breaker and battery FLASHING 4 times then green and yell...

Page 21: ...cement It includes step by step instructions for the procedure and all necessary spare parts Planetary gearbox and drive shaft inspection service Inspection cleaning and lubrication of the planetary g...

Page 22: ...Ronstan Denmark ApS J gerv nget 36 7100 Vejle Denmark info andersenwinches com WORLDWIDE DISTRIBUTION SERVICE Visit www andersenwinches com WARRANTY Visit www andersenwinches com Andersen Stainless St...

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