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AD-4402 OP-21

Page 15

5.4.

5.4.

5.4.

5.4.

 

Error Information

Error Information

Error Information

Error Information

When an error has occurred, the information can be input from the AD-4402 to PLC
memory with "

Error information

 (60)" of the "

Read command

".

There are the "

Error No.

" and the "

Error flag

" in an error code. There are four error

code types in the "

Command reply data

".

Caution

Data of "unused bit" is an undefined value.
Refer to AD-4402 instruction for the detail of the error code, too.

Error Information in IN DATA

bit15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

8

4

2

1

8

4

2

1

Fifth ch

Not used

Zero error No.

Not used

bit15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

8

4

2

1

8

4

2

1

Sixth ch

Not used

Alarm 2 error No.

Not used

Alarm 1 error No.

Error No.

Type

No.

Cause and Treatment

0

The weighing sequence stoped.
Cope with cause and restart the sequence.

1

Safety check can not be completed.
Check the safety.

2

Under weight or over weight.
Compensate weight and restart.

3

There is a conflict in setpoint
Check setpoint

4

Time over of batch weighing.
Check the gate and hopper remains.

5

Time over of discharge.
Check the discharge gate.

6

The remains are not enough to weigh.
Add material.

7

When the batch is started, the weight is full already.

8

Nozzle is touching the hopper.
Check the nozzle.

Weighing
sequence
error No.

SQ.ERR

9

There is no tare (vessel) on the weighing pan.

Weighing sequence error flag

0: normal, 1: error

Zero error flag
0: normal, 1: error

Alarm 1 error flag
0: normal, 1: error

Alarm 2 error flag
0: normal, 1: error

Weighing sequence error No.

Summary of Contents for Device Net.Interface AD-4402 OP-21

Page 1: ...ふ Interface WM PD4000301 ...

Page 2: ...at any time to improve the product No part of this manual may be photocopied reproduced or translated into another language without the prior written consent of the A D Company Product specifications are subject to change without any obligation on the part of the manufacture is registered trademark of Open DeviceNet Vender Association Inc ...

Page 3: ...line of Physical Connection for DeviceNet 6 5 Memory of PLC 7 5 1 Address Map 7 5 1 1 OUT DATA 4ch PLC to AD 4402 7 5 1 2 IN DATA 8ch AD 4402 to PLC 8 5 2 Command Bit 10 5 2 1 How to Use Command Bit 10 5 2 2 Execution Procedure of Command Bit 10 5 2 3 Function List of Command Bit 10 5 3 Commands 11 5 3 1 How to Use Command 11 5 3 2 Execution Procedure of Command 11 5 3 3 Read Command List 12 5 3 4...

Page 4: ...commercial environment If this unit is operated in a residential area it may cause some interference and under these circumstances the user would be required to take at his own expense whatever measures are necessary to eliminate the interference FCC Federal Communications Commission in the U S A 1 1 2 1 1 2 1 1 2 1 1 2 Compliance with Council Compliance with Council Compliance with Council Compli...

Page 5: ...ification of the option is confirmed by the self test program of the ODVA conformance test software ver A 14 The indicator with the interface installed complies with the DeviceNet specifications ODVA Open DeviceNet Vender Association Inc Advice Knowledge of the weighing indicator and DeviceNet specifications is required for proper understanding of this instruction manual Refer to the special refer...

Page 6: ...s LED These LEDs indicate situation of the interface MS Module Status NS Network Status Green ON Device operational On line Flashing Green Not connected Red ON Unrecoverable fault Critical link fault Flashing Red Recoverable fault Connection time out 3 1 2 3 1 2 3 1 2 3 1 2 Connector Terminal Connector Terminal Connector Terminal Connector Terminal The connector style is the pluggable open connect...

Page 7: ...ect the power supply before the installation Do not touch the wiring or internal portions of this device immediately after removing the power Step 1 Remove the power cord and other cables from the AD 4402 Step 2 Remove screws A and B to remove the cover Step 3 Remove screws C and D to remove the blank panels Step 4 Open the board cross bar Step 5 Remove screw E Step 6 Install the option board into...

Page 8: ...nnection for DeviceNet Outline of Physical Connection for DeviceNet Outline of Physical Connection for DeviceNet Outline of Physical Connection for DeviceNet This slave device consumes maximum 55 mA from the network Install terminating resistor at both ends of the trunk When thin cable is used the maximum cable distance of the trunk is less than 100 m When thick cable is used the maximum cable dis...

Page 9: ...0 bit15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 8 4 2 1 8 4 2 1 8 4 2 1 2nd ch Output data Output data 106 Output data 105 Output data 104 bit15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 8 7 6 5 4 3 2 1 3rd ch Int res Internal reservation Command bit bit15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 8 4 2 1 8 4 2 1 8 4 2 1 Last ch Int res Command No 102 Command No 101 Command No 100 Explanation of the OUT DATA Output ...

Page 10: ...6 Weight data 105 Weight data 104 bit15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 3rd ch Status indicator bit15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 4th ch Status indicator Over Weight data Under Weight data Polarity Weight data Discharge finish Recipe finish Batch finish Discharge gate Mixing Internal reservation Under OK Over Dribble flow Medium flow Full flow Full Zero band Stable During hold Net displa...

Page 11: ...ch Int res Command No reply 102 Command No reply 101 Command No reply 100 Explanation of the IN DATA Slave ready When AD 4402 is in weighing mode or a status that can weigh it is ON When this bit is ON it can read the command reply data and write output data Command No reply it is reply data of the command No Command reply data It is reply data of the command Reply flag G N It is reply data of gro...

Page 12: ...tion List Function List Function List Function List of Command Bit of Command Bit of Command Bit of Command Bit Assign the following function to each command bit Function setting Option OP 21 Category Address symbol Name Parameter Initial Value 21 f 1 Command bit 1 1 Zero 21 f 2 Command bit 2 3 Tare 21 f 3 Command bit 3 4 Clearing Tare 21 f 4 Command bit 4 5 Batch start 21 f 5 Command bit 5 13 Eme...

Page 13: ...e command is input to Command reply flag and Command No reply When the read command is output the result is input to Command reply data When the data is positive over flag Over is ON When the data is negative over flag Under is ON When the data is negative value polarity flag is ON 5 3 2 5 3 2 5 3 2 5 3 2 Execution Procedure of Command Execution Procedure of Command Execution Procedure of Command ...

Page 14: ...o store 33 of Write command During setting material code No can check by Material code to store 33 of Read command Current material code 32 Material code to store 33 Weighing result 36 Last result is read Recipe name 1 1st to 4th character 40 Recipe name 2 5th to 8th character 41 Recipe name 3 9th to 12th character 42 Material 1 44 Material 2 45 Material 3 46 Material 4 47 Material 5 48 Material 6...

Page 15: ...o specified at Material code to store 33 of Write command Recall material code 32 Material code to store 33 Code No 0 to 99 Recipe name 1 1st to 4th character 40 Recipe name 2 5th to 8th character 41 Recipe name 3 9th to 12th character 42 Characters data Material 1 44 Material 2 45 Material 3 46 Material 4 47 Material 5 48 Material 6 49 Material 7 51 Material 8 50 Material 9 52 Material 10 53 Code...

Page 16: ... Material code to store 33 of Write command Clear total of each recipe code 0 15 Specify a recipe code No at Recipe code to store 57 of Write command Pause 0 22 Re start 0 23 Clear accumulation data of active material code 0 24 Clear all totals of material code 0 25 Clear total of active recipe code 0 26 Clear all totals of recipe code 0 27 Forced batch finish 0 36 Forced recipe finish 0 67 Forced...

Page 17: ... Sixth ch Not used Alarm 2 error No Not used Alarm 1 error No Error No Type No Cause and Treatment 0 The weighing sequence stoped Cope with cause and restart the sequence 1 Safety check can not be completed Check the safety 2 Under weight or over weight Compensate weight and restart 3 There is a conflict in setpoint Check setpoint 4 Time over of batch weighing Check the gate and hopper remains 5 T...

Page 18: ...n Zero error ZR ERR 2 Weighing value is not stable Automatic zeroing or automatic tare can not performed at power on 1 Weighing value is out of range Alarm 1 ALARM 1 9 Emergency stop is executed Emergency stop is executed by external input 1 A D converter is positive over count Check the loadcell cable 2 A D converter is negative over count Check the loadcell cable Alarm 2 ALARM 2 4 RAM error Chec...

Page 19: ...t14 Command reply No IN DATA Last ch bit0 12 Command reply data IN DATA 5th ch 6th ch 7th ch bit0 6 Command replay flag IN DATA Last ch bit14 6 2 6 2 6 2 6 2 Write Command Write Command Write Command Write Command Specify data to write at Command No Send the output data of OUT DATA Flag R W OUT DATA 3rd ch bit14 Command No OUT DATA Last ch bit0 12 Output data OUT DATA 1st ch Second ch Command No O...

Page 20: ... keys to operate the monitor mode Entering the monitor mode When displaying weighing value press and hold the ENTER key and press the key Enter menu Check using the ENTER key and the key Menu Check Monitor Option OP 21 Selecting a data The 1 key Order of OUT IN STATUS The 2 key Order of OUT STATUS IN End key Exit key ESC key 123kg OUT MSB LSB 00 00 00 00 00 00 00 00 LSB side MSB side 123kg IN MSB ...

Page 21: ...ymbols Descriptions ADRS Node address BAUD Baud rate TIME_OUT Time out ERR ROM Hardware error ERR RAM Hardware error ERR CAN Hardware error ERR PARAMETER Baud rate is out of setting range ERR NODE_ADDRESS Duplicated node address ERR BUSOFF BUSOFF error ERR POWER Network power supply error These errors are reset after turning the indicator on again ...

Page 22: ...ial relay At start it is scanned once 253 13 Special relay It is always ON 255 06 Special relay When result is equal or 0 it is tuned on Channel No Relay Name Function 2 00 Internal relay Control of command request flag 2 01 Internal relay Check condition to receive a command 2 03 Internal relay Control of start signal 2 04 Internal relay Detection to turn on start signal 2 05 Internal relay Detec...

Page 23: ...Command request reply flag Turn off command request reply flag Output OUT DATA Next command process Turn on command request reply flag Sequences Check condition whether command can be received Step 1 Set the material code Step 2 Set the final value Step 3 Recall the material code Clear output data in 2nd ch of OUT DATA ...

Page 24: ...mory MOV 350 DM100 253 13 Copy IN DATA to memory data MOV 351 DM101 MOV 357 DM107 MOV 0 DM201 253 13 Set 0 to 2nd ch of OUT DATA Clear variables Input IN data DIFU 2 04 4 00 Is the start button pressed MOV 1 DM50 2 04 Ready for the start Detection of start signal BIN DM50 DM54 253 13 To convert BCD to binary code CMP 0 DM54 2 03 255 06 253 13 If the start button is not pressed the sequence is not ...

Page 25: ...ondition whether command can be received DIFU 2 05 INC DM50 2 00 2 05 Check the command reply flag If the command reply flag is off proceed next command 4000 DM203 DM203 ORW BFFF DM203 DM203 ANDW 2 00 2 01 2 03 2 00 Turn on the command request flag Turn off the command request flag END MOV DM200 50 MOV DM201 51 MOV DM202 52 MOV DM203 53 Output memory data to OUT DATA Process of command request fla...

Page 26: ...Page 24 AD 4402 OP 21 MEMO ...

Page 27: ... Blank page ...

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