Amtrol BOILER MATE TD-41Z Installation, Operation & Maintenance Instructions Manual Download Page 2

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1. GENERAL SAFETY INFORMATION

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2. PRE-INSTALLATION CHECKLIST

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Important Steps and Decisions Required Before Installation

3. REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST

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FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS

4. INSTALLATION - Forced Hot Water, Closed Hydronic Heating System

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A. General Installation Requirements

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B. Piping

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C. Electrical Wiring

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D. Post-Installation and Start-up Check List

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ALL SYSTEMS

6. OPERATION AND MAINTENANCE

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7. REPLACEMENT PARTS

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8. TROUBLESHOOTING CHECKLIST

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9. SERVICE RECORD

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10. AMTROL LIMITED PRODUCT WARRANTY

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TABLE OF CONTENTS

Summary of Contents for BOILER MATE TD-41Z

Page 1: ...follow the required procedures as you use your BOILER MATE Return this booklet to its original envelope and keep it with the BOILER MATE This manual may become out of date by later amendments Check ou...

Page 2: ...R CLOSED HYDRONIC HEATING SYSTEMS 4 INSTALLATION Forced Hot Water Closed Hydronic Heating System 6 A General Installation Requirements 6 B Piping 7 C Electrical Wiring 8 D Post Installation and Start...

Page 3: ...PLUMBING FIXTURE WILL NOT RESULT IN A DRY BOILER IF THE BOILER CONTINUES TO FIRE AN EXPLOSION HAZARD EXISTS THIS UNIT MUST BE INSTALLED AS A SEPARATE HEATING ZONE DO NOT CONNECT THIS UNIT TO AN EXISTI...

Page 4: ...at the same time the BOILER MATE may not be supplied with enough hot boiler water to recover adequately The delivery of domestic hot water will be diminished In many but not all cases this is not a pr...

Page 5: ...REQUIRED IF a Back flow preventer check valve or pressure reducing valve is installed anywhere between the BOILER MATE and the city main As needed pipe dope or Teflon tape Do not forget an EXTROL and...

Page 6: ...ble Surfaces LEFT SIDE 10 REAR 1 RIGHT SIDE 10 FLOOR 0 TOP 30 FRONT 1 Recommended Clearance for Servicing LEFT 10 HEAD ROOM 30 RIGHT 10 REAR 1 FRONT 30 4 Instructions for reversing unit The unit is de...

Page 7: ...TRANSFER MEDIUM MUST BE LIMITED TO A MAXIMUM OF 30 PSIG BY AN APPROVED SAFETY OR RELIEF VALVE ON YOUR BOILER THE TANK PRESSURE MUST BE LIMITED TO 150 PSIG MAXIMUM BY THE INSTALLATION OF A TEMPERATURE...

Page 8: ...ions and ordinances or in the absence of such codes the National Electrical Code ANSI NFPA No 70 latest edition The BOILER MATE thermostat can be used for either 24 or 120V AC The thermostat is packag...

Page 9: ...the BOILER MATE If set too high the resulting hot water can cause painful scalding with possible serious and permanent injury The temperature at which this occurs varies with a person s age and the le...

Page 10: ...10...

Page 11: ...valve from the top of the BOILER MATE taking care to avoid contact with the hot water which may drain out of the lines leading to the domestic uses 5 Drain the BOILER MATE until the water within the t...

Page 12: ...THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRIC CODE 2 HEAT EXCHANGER PACKAGE INCLUDE ITEMS 5 11 3 TORQUE NUTS 12 TO 14 FT LBS FAILURE TO USE THE CORRECT REPLACEMENT PARTS MAY MAKE YOUR UNIT UNS...

Page 13: ...filter strainer in steam boiler systems 2 Insufficient or runs out of 1 BOILER MATE 1 Set BOILER MATE hot water at faucet temperature setting too low temperature control to a higher setting 2 Undersiz...

Page 14: ...14 DATE SERVICE PERFORMED COMMENTS CONTRACTOR 9 SERVICE RECORD...

Page 15: ...d as described in the Manual provided with the Product to any failure or malfunction resulting from abuse including freezing improper or negligent handling shipping by anyone other than AMTROL storage...

Page 16: ...West Warwick Rhode Island 02893 Part 9040 628 REV B 7 04 16...

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Amtrol BOILER MATE TD-41Z, Installation, Operation & Maintenance Instructions Manual

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