Ampcontrol PF1 User Manual Download

Page: 7 / 71

Ampcontrol Pty Ltd

– ABN 28 000 915 542

PF1 USER MANUAL

MAG-165 Version 6

– March/2020

Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version

Page 7 of 71

FOR

ION

–

LTD

–

TABLE OF TABLES

Table 1: PF1 Configuration for a Typical Application of Pump Protection (Only) ..................................... 12

Table 2: PF1 Configuration for a Typical Application of Fan Protection (Only) ........................................ 13

Table 3: PF1 Configuration for a Typical Application of Pump Protection (EL, EC, R.Start & R.Stop) ..... 15

Table 4: Recommended Surge Protection .............................................................................................. 19

Table 5: Pump Protection - Configuration - via Smart Tools PC Software ............................................... 27

Table 6: Pump Sleep Mode Selection ..................................................................................................... 28

Table 7: Sleep Cycle Setting Definitions ................................................................................................. 30

Table 8: Pump Sleep Mode Operating Logic Zone Descriptions ............................................................. 32

Table 9: PF1 Configuration for Auto/Manual Mode ................................................................................. 34

Table 10: Pump Float Switch Logic ........................................................................................................ 35

Table 11: Fan Protection - Configuration - via Smart Tools PC Software ................................................ 36

Table 12: Burp Mode Setting Definitions ................................................................................................. 37

Table 13: Earth Leakage Protection - Configuration - via Smart Tools PC Software ............................... 38

Table 14: Earth Continuity Protection - Configuration - via Smart Tools PC Software ............................. 41

Table 15: Minimum System Requirements for Running the Smart Tools Software ................................. 44

Table 16: Status LED Operating Logic ................................................................................................... 54

Table 17: Pump LED Operating Logic .................................................................................................... 54

Table 18: Fan LED Operating Logic ....................................................................................................... 54

Table 19: Run / Stop LED Operating Logic ............................................................................................. 54

Table 20: EL LED Operating Logic ......................................................................................................... 55

Table 21: EC LED Operating Logic ......................................................................................................... 55

Table 22: Healthy / Trip LED Operating Logic......................................................................................... 55

Table 23: Programmable Input (PI) Configuration Options ..................................................................... 56

Table 24: PI Filtered Stop - Configuration - via Smart Tools PC Software .............................................. 57

Summary of Contents for PF1

Page 1: ...Version 6 March 2020 Created in Australia by Ampcontrol Pty Ltd PF1 PUMP FAN RELAY User Manual ...

Page 2: ...RNING The warning symbol highlights a potential risk of injury or death Please share these warnings with other operators CAUTION The caution symbol highlights a potential risk of damage to equipment Please share these cautions with other operators NOTE The note symbol highlights key information Please share these notes with other operators ENVIRO The enviro environmental symbol highlights areas wh...

Page 3: ...resulting from any omissions in this document or from misuse of the information obtained herein The information in this document has been carefully checked and is believed to be entirely reliable with all of the necessary information included AMPCONTROL PTY LTD reserves the right to make changes to any products described herein to improve reliability function or design and reserves the right to re...

Page 4: ...ption 11 3 2 Features 11 3 3 Application 11 4 INSTALLATION 16 4 1 General Warnings 16 4 2 Mandatory Installation Practices 17 4 3 Mechanical Installation 17 4 4 Electrical Installation 19 5 COMMISSIONING 24 5 1 Pump Protection Test 24 5 2 Fan Protection Test 24 5 3 Earth Leakage Test 24 5 4 Earth Continuity Test 25 5 5 Remote Stop Test 26 5 6 Remote Start Test 26 6 PUMP PROTECTION 27 6 1 Pump Slee...

Page 5: ... Functionality 42 10 SMART TOOLS SOFTWARE 44 10 1 Operating System Requirements 44 10 2 Software Version Naming Conventions 44 10 3 Connecting the PF1 to Your PC 45 10 4 Navigating the User Interface 45 10 5 Issue Reporting 52 11 OPERATIONAL INTERFACE 53 11 1 Fascia LEDs 53 11 2 Fascia Stop Pushbutton Item 8 55 11 3 Digital Inputs Reset Start Stop Item 9 55 11 4 Programmable Digital Input PI Item ...

Page 6: ... Figure 5 2 Earth Continuity Series Test Wiring Options 25 Figure 5 3 Earth Continuity Shunt Test Wiring Options 25 Figure 6 1 Sleep Mode Incremental Time Multiples for Consecutive Sleeps 29 Figure 6 2 Sleep Mode iSet Procedure 31 Figure 6 3 Pump Sleep Mode Operating Logic Diagram See Table 8 32 Figure 6 4 Auto Manual Mode 34 Figure 6 5 Pump Float Switch 35 Figure 9 1 Remote Start Remote Stop Impl...

Page 7: ...initions 30 Table 8 Pump Sleep Mode Operating Logic Zone Descriptions 32 Table 9 PF1 Configuration for Auto Manual Mode 34 Table 10 Pump Float Switch Logic 35 Table 11 Fan Protection Configuration via Smart Tools PC Software 36 Table 12 Burp Mode Setting Definitions 37 Table 13 Earth Leakage Protection Configuration via Smart Tools PC Software 38 Table 14 Earth Continuity Protection Configuration ...

Page 8: ...s to Equipment Changes in the design and modifications to the equipment are not permitted Unauthorised changes made to the hardware or operating firmware will void the manufacturer s warranty and may compromise the integrity of the system into which it is installed and other connected equipment Equipment Knowledge Experience with or understanding of this equipment is essential for the safe install...

Page 9: ...entially resulting in unsafe operation The installer is to ensure that the limitations detailed in the Specifications Table Section 13 are respected Section 4 4 9 NOTE Although the EC Pilot terminal 20 is only required to be wired in if the PF1 relay s earth continuity protection is to be enabled the EC Earth terminal 21 must always be connected Failure to connect the EC Earth terminal to earth wi...

Page 10: ...cumentation for your safety file as applicable prior to wrapping being discarded 2 2 Inspection Equipment that is found to be damaged or has been modified away from its published specification must not be used Please contact Ampcontrol if the equipment is suspected to be different than that ordered or if it does not match the published specifications 2 3 Storage after Delivery When the equipment i...

Page 11: ... burp start up sequence to the fan motor This can prevent damage to the material of the ventilation tube during the initial stages of inflation The four protection control functions of the PF1 can be independently enabled or disabled as required 3 2 Features The PF1 has the following key features Fully configurable using Smart Tools PC software via USB external power not required Pump Protection A...

Page 12: ... Earth terminal must be connected to earth even if EC is disabled PI 8 PF S1 PF S2 Figure 3 1 Typical Application Pump Protection Only Table 1 PF1 Configuration for a Typical Application of Pump Protection Only PF1 Typical Configuration Pump Mode Only Setting Category Setting Type Setting Pump Protection Enabled Yes Sleep Mode Incremental iSet Offset Hysteresis 5 iSet Source Local and Remote Start...

Page 13: ...pped K2 K3 K4 Have Programmable Operation EC Earth The EC Earth terminal must be connected to earth even if EC is disabled PI 8 PF S1 PF S2 Figure 3 2 Typical Application Fan Protection Only Table 2 PF1 Configuration for a Typical Application of Fan Protection Only PF1 Typical Configuration Fan Mode Only Setting Category Setting Type Setting Pump Protection Enabled No Fan Protection Enabled Yes Bu...

Page 14: ...thy E C Healthy K2 K3 K4 Have Programmable Operation Motor Enclosure 13 14 15 16 17 Circuit Breaker Main Contactor PF1 RELAY K1 N O K1 Com EC Pilot EC Earth VDC Reset Start Stop K4 N O K4 Com K3 N O K3 Com K2 N O K2 Com 1 2 3 4 5 6 7 12 18 19 32 33 25 26 28 29 20 21 Reset P B Start P B Stop P B Vs Vs Earth 24Vdc or 24Vac Power Supply EL Test 1 EL Test 2 S1 S2 S1 S2 MC To Contactor Control Supply S...

Page 15: ...Set Start Up Lockout Period 10 seconds Runtime After start Minimum 30 seconds Runtime Between sleeping Minimum 20 seconds Sleep Time Initial Delay 5 0 minutes Pump Resume After Power Failure Yes Fan Protection Enabled No Earth Leakage Protection Enabled Yes Bandwidth Mode Wide Trip Current 300 mA Trip Time 50 ms Earth Continuity Protection Enabled Yes Trip Latching No Remote Start 100 Ω Yes Trip R...

Page 16: ...isk analysis with the outcomes used to define the system requirements These requirements in turn will guide the choice of instrumentation logic solvers and actuators needed to implement the system Understanding the needs of the system will ensure proper selection of equipment Ensure that the PF1 will properly perform the required functions within the system design It is important to understand how...

Page 17: ...injury or death The PF1 must be powered by a regulated supply within the specified voltage range The installation of the PF1 must be carried out by suitably trained and qualified personnel Identification labels fixed to the PF1 must not be damaged removed or covered The installation is to be in accordance with the relevant installation Standards Codes of Practice Modifications must not be made to ...

Page 18: ... Connection 21 EC Earth Connection 22 Not Connected 23 Not Connected 24 Not Connected 25 EL Test 1 Connection 26 EL Test 2 Connection 27 Not Connected 28 EL S1 Toroid Connection 29 EL S2 Toroid Connection 30 Not Connected 31 Not Connected 32 Phase CT S1 Connection 33 Phase CT S2 Connection 34 Not Connected 35 Not Connected 36 Not Connected 37 Not Connected 38 Not Connected 1 Vs Supply 2 Vs Supply ...

Page 19: ...32 33 25 26 28 29 20 21 36 37 38 Reset P B Start P B Stop P B Programmable relay outputs to PLC inputs indication lamps and non essential control circuitry Vs Vs Earth 24Vdc or 24Vac Power Supply EL Test 1 EL Test 2 S1 S2 S1 S2 MC To Contactor Control Supply Supply Enclosure M 100Ω STOP START NER A B C K1 may not be able to drive the Main Contactor directly an engineered assessment will be require...

Page 20: ...under this such that any circuit degradation over time due to contact deterioration oxidisation etc will not increase the impedance above this limit PI1 Input Terminal 8 Programmable input 1 This input is able to be programmed to different uses from within the PF1 s Smart Tools software See Section 11 4 for further details NOTE The maximum allowable loop impedance for the PI input is 1kΩ Ensure th...

Page 21: ...ure that there is a continuous earth connection between the supply enclosure and the motor enclosure via the outlet cable The magnitude of the pilot earth return loop impedance is also monitored via this terminal The EC Earth terminal 21 is to be wired to the common earth point together with the earth core of the outlet s cable using at minimum a 1 5mm2 conductor NOTE Although the EC Pilot termina...

Page 22: ...Phase CT Terminals Terminals 32 33 The PF S1 terminal 32 is to be wired to the S1 terminal of the installed phase current transformer The PF S2 terminal 33 is to be wired to the S2 terminal of the installed phase current transformer The supplied current transformer should be installed on one phase conductor to allow the PF1 to monitor the pump fan current that is being used by the outlet NOTE The ...

Page 23: ...e pilot will open circuit initiating an earth continuity trip which will open the outlet s contactor For information on the operation of the Remote Stop Function refer to Section 9 5 2 Remote Start Button Motor Enclosure A remote start button can be implemented in the motor enclosure provided that the PF1 relay s earth continuity protection is enabled and the PF1 relay s remote start function has ...

Page 24: ...outlet Required if Pump Sleep Mode is enabled Prior to commencement of general operation the iSet procedure must be completed This procedure is required for each PF1 pump which has been configured with a fixed or incremental pump sleep mode For instructions on performing the iSet procedure refer to Section 6 1 3 5 2 Fan Protection Test Required if Fan Protection is enabled Using the Smart Tools so...

Page 25: ...the selected trip level to account for the tripping hysteresis level Confirm that the PF1 initiates an earth continuity trip and that the main contactor is opened The red Trip LED on the fascia of the PF1 should be illuminated Figure 5 2 Earth Continuity Series Test Wiring Options EC Shunt Resistance Test The EC shunt resistance trip can be verified by creating a short circuit between the pilot li...

Page 26: ...on earth continuity 3 Release the remote stop button and confirm that the outlet does not re energise Remote Stop Test Pump Fan Mode Disabled 1 Energise the outlet and confirm that it is running 2 Press the remote stop pushbutton that has been installed in the pilot line and confirm that the PF1 trips on earth continuity 3 Release the remote stop button a If a remote start button is installed or t...

Page 27: ...bling Pump Protection or Fan Protection provides additional control functions Pump Protection and Fan Protection cannot be simultaneously activated Table 5 Pump Protection Configuration via Smart Tools PC Software Enabled Sleep Mode Pump Resume After Power Failure Yes None Yes No Incremental No Fixed iSet Current Minimum iSet Startup Lookout Period iSet Source iSet Offset Hysteresis 1 5A 10s Local...

Page 28: ...the PF1 via the PF S1 terminal 32 and PF S2 terminal 33 NOTE The S1 and S2 terminals of the current transformer are interchangeable without affecting the operation of the PF1 Sleep Modes Pump Sleep mode can be configured to three states Off Incremental and Fixed The Pump Sleep Mode can be selected using the Smart Tools software Table 6 Pump Sleep Mode Selection Pump Sleep Mode Description of Opera...

Page 29: ...increase and will remain constant at that duration The PF1 is considered to have entered sleep mode consecutively if after waking up from a sleep state the pump operates for the defined period and does not exceed the specified undercurrent level After an adjustable initial time period has passed the PF1 will then initiate another sleep cycle and the consecutive sleep count will increase This sleep...

Page 30: ... Minimum PC Software 30 seconds fixed value in this version The minimum period of time that the PF1 will run the outlet before it will enter sleep mode It will only enter sleep mode if the outlet current is less than the undercurrent level Runtime Between sleeping Minimum PC Software 5 to 60 seconds 1s increments The minimum time that the outlet will run after it exits sleep mode if the current is...

Page 31: ...s either the local start button or the remote start button to start the outlet 4 After the outlet has started there is a 10 second period iSet Start Up Lockout Period in which the iSet parameter cannot be set This is to prevent inadvertent setting of the iSet level during the start up sequence The window in which the iSet level can be set is after the 10 second lockout period has ended and before ...

Page 32: ...onds 3 During the Zone 3 period the user is able to set the iSet level The length of this window is determined by the Runtime After start minimum setting minus the iSet Lockout Period The Runtime After start minimum setting and the iSet Lockout Period for this version of the PF1 are fixed at 30 seconds and 10 seconds respectively This results in a permissible iSet window of 20 seconds In order to ...

Page 33: ...p is determined by the programmed settings 6 The PF1 has woken up from its sleep cycle to check the outlet current level This current is found to still be below the undercurrent level The pump will run for a set period of time user adjustable using the Runtime Between sleeping minimum setting before the PF1 will re enter the sleep state 7 The PF1 re enters a sleep state In this instance the PF1 ca...

Page 34: ...pe Setting Pump Protection Enabled Yes Sleep Mode None Pump Resume After Power Failure Yes Fan Protection Enabled No Output Relays K2 Enabled Yes Default State Closed energised Pump Stopped Checked EL tripped Checked EC tripped Checked NOTE Manual mode will not work properly unless there is a valid iSet value as it relies on correct operation of the pump algorithm Without a valid iSet value Auto M...

Page 35: ...d the Resume after Power Failure function and it is independent of the Pump Sleep Mode If auxiliary power is lost to the system while the pump outlet is running when the power supply is restored the PF1 will close the outlet and allow pumping to resume This function will only operate if all PF1 enabled tripping functions are healthy e g EL and EC In order to enable this feature of the PF1 ensure t...

Page 36: ... and control functionality for outlets that are supplying fan motors Enabling Fan Protection provides a burp mode that allows ventilation tubes to be gradually inflated preventing tearing due to sudden pressure increases NOTE Enabling Fan Protection or Pump Protection provides additional control functions Fan Protection and Pump Protection cannot be simultaneously activated Table 11 Fan Protection...

Page 37: ...ump Mode is enabled and vice versa Burp cycles PC Software 0 1 2 3 4 Sets the number of Burp cycles Setting the number to 0 is the will disable the Burp function Burp 1 On period PC Software 1 2 3 4 5 10 15 20 seconds Sets the duration that the fan will be energised in the first pulse Burp 1 Off period PC Software 1 2 3 4 5 10 15 20 seconds Sets the duration that the fan will be de energised after...

Page 38: ...d and rectified The PF1 relay s earth leakage protection settings can be configured using the Smart Tools software Adjustable settings are Enabled Bandwidth Mode Trip Current and Trip Time Table 13 Earth Leakage Protection Configuration via Smart Tools PC Software Enabled Bandwidth Mode Trip Time Trip Current Yes Wide 50 ms 30 mA No 50Hz 100 ms 100 mA 150 ms 150 mA 200 ms 200 mA 300 ms 250 mA 400 ...

Page 39: ...signal via the earth leakage toroid an earth leakage trip will be initiated opening the main contactor This fault must be present for at least 5 seconds to cause a trip NOTE The CT detection wiring must have a loop resistance below 2Ω 8 3 EL Reset Procedure To use the reset function the user must connect a switch normally open momentary pushbutton between the Reset input terminal 5 and the VDC dig...

Page 40: ...for AS NZS 2081 compliant operation The PF1 measures the resistance of the pilot earth loop series resistance and the resistance between the pilot and earth shunt insulation resistance If the pilot earth loop resistance rises above the set trip level for a period of time that exceeds the set trip time an earth continuity trip will occur If the pilot to earth resistance falls below the shunt resist...

Page 41: ...red before the PF1 will allow the outlet to be restarted In non latching mode the PF1 will automatically reset after the fault has been cleared In latching mode the PF1 must be reset after the fault has been cleared before the outlet can be started The EC series resistance monitoring function has a built in hysteresis that prevents an earth continuity trip from being reset if the measured resistan...

Page 42: ...uity trip will prevent the outlet from starting even if the earth continuity fault has been rectified 9 4 EC Reset Procedure To use the reset function the user must connect a switch normally open momentary pushbutton between the Reset input terminal 5 and the VDC digital input supply terminal 4 see Figure 4 4 The user must manually reset an earth leakage trip after a fault has occurred The procedu...

Page 43: ... be enabled using the Smart Tools software before a remote start function can be implemented Remote start is typically used in conjunction with non latching mode Remote Stop A remote stop button can be implemented by installing a normally closed pushbutton in series with the pilot conductor When the pushbutton is pressed it will create an open circuit on the pilot line causing an upstream earth co...

Page 44: ...stallation of Smart Tools on machines running 64 Bit versions of Windows 8 and 10 Refer to Appendix A or the Ampcontrol website for details on this process Table 15 Minimum System Requirements for Running the Smart Tools Software Category Requirement Operating System minimum Windows 7 32 or 64 bit Display Resolution minimum 1024 x 768 Available USB Ports minimum 1 10 2 Software Version Naming Conv...

Page 45: ... it may be necessary to manually enter the USB port number into the Smart Tools software from within the Smart Tools Settings page For further information and help on troubleshooting refer to the in program help tool NOTE The PF1 does not require an external power source to communicate with Smart Tools The PF1 will run on USB power however the output relays will not close if no external power sour...

Page 46: ...view the status of the connected PF1 in real time This can be used as a diagnostic tool if the user is experiencing faults on the system NOTE The measured values that are displayed on the Relay Status page and in the Event Logs are for indicative purposes only NOTE The values displayed in the status screen do not update in real time In order to update the values click on the Update button From thi...

Page 47: ... event logging system that allows the user to diagnose system faults and review operational data Each event is given a relative time stamp Using the Calculate Time feature the user can determine the elapsed time between any 2 events NOTE The PF1 relay does not have a real time clock Using the Calculate Time feature the user can determine the elapsed time between any 2 events From this screen it is...

Page 48: ...Copy to File button at the top of the Relay column The user is able to make changes to the settings within the File PC column These settings will not be loaded into the PF1 until the Save to Relay button top of the File PC column is pressed NOTE Editing the configuration in Smart Tools does not change the configuration in the PF1 until the Save To Relay button has been pressed When the Save to Rel...

Page 49: ...G 165 Version 6 March 2020 Uncontrolled Copy Refer to Ampcontrol Website for Latest Version Page 49 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART Figure 10 4 Smart Tools Software Relay Configuration Page ...

Page 50: ...ools In the majority of cases the Auto Detect feature should automatically find the USB port that the PF1 has been plugged into In rare cases it may be necessary to force the software to communicate through a user selected USB port Also on this page is the Command Timeout setting which is the period of time in seconds that the Smart Tools software will allow to elapse while attempting to communica...

Page 51: ... Page 51 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART About Page The About page provides information about the software It is also possible to access the Report an Issue feature from the About Page This feature is explained in detail in Section 10 5 Figure 10 6 Smart Tools Software About Page ...

Page 52: ...Once the user has filled in all of their contact details and description of the problem the Save Issue Report button can be clicked The software will then save a set of Smart Tools diagnostic logs into a zip file that can be emailed to customerservice ampcontrolgroup com Using this information the customer service team will be able to better diagnose the issues that the user is experiencing in the...

Page 53: ...Interface 11 1 Fascia LEDs The PF1 relay s fascia has seven 7 LEDs These LEDs give feedback on the current operating state of the PF1 and can provide diagnostic assistance in the case of system faults The Pump LED Fan LED EL LED and EC LED employ a flash rate system to provide indication on some of their operating states The terms 1 Flash 2 Flash and 3 Flash refer to a specific rate of LED illumin...

Page 54: ... operating logic Table 17 Pump LED Operating Logic Pump LED Green LED Pump function disabled Off Pump function enabled On Pump running but iSet is required 1 Flash Pump sleeping Ramp Brightness Fan LED Item 3 The Fan LED is a green LED that has the following operating logic Table 18 Fan LED Operating Logic Fan LED Green LED Fan function disabled Off Fan function enabled On Fan burping Burp Flash f...

Page 55: ...s a green red dual colour LED that has the following operating logic Table 22 Healthy Trip LED Operating Logic Healthy Trip LED LED Colour All protection functions are healthy Green EL and EC functions both disabled Off Earth leakage trip Red Earth continuity trip Red 11 2 Fascia Stop Pushbutton Item 8 The PF1 has a Stop pushbutton mounted on its fascia Pressing the Stop pushbutton will open the K...

Page 56: ...TE The Start and Stop digital inputs will not function if neither the Pump Mode nor the Fan Mode is selected If the PF1 is operating as an EL and or EC relay only the function of the K1 output relay will depend solely upon the health of those protection functions 11 4 Programmable Digital Input PI Item 10 The PF1 relay has been implemented with an input that can be configured in the Smart Tools so...

Page 57: ... should be set to a time period that exceeds the expected initialisation period of these relays NOTE The Filtered Stop inputs will not function if neither the Pump Mode nor the Fan Mode is selected If the PF1 is operating as an EL and or EC relay only the function of the K1 output relay will depend solely upon the health of those protection functions The PF1 relay s Programmable Input PI can be co...

Page 58: ...sed it is important to note that when the PF1 loses power all output relays will open de energise Each of the three programmable outputs relays can be individually programmed to operate under any combination of the following system states Pump running Pump iSet required Pump sleeping Pump stopped Fan running Fan stopped Earth leakage tripped Earth leakage healthy Earth continuity tripped Earth con...

Page 59: ...e trays conduits etc are in good order with no physical damage Check that sealed wall boxes are free from water and dust ingress internally Door seals are in good condition Check that connected cables are free from cuts abrasions and obvious signs of damage Cable restraints are in good order and correctly fitted Check that labels on equipment wall boxes and cables are present and in good condition...

Page 60: ...ly compromise the safety of the unit and will thus void product warranty and compliance It is recommended that the electrical protection system incorporating the PF1 be subject to regular functional tests at intervals determined by risk assessment or FMEA These intervals typically coincide with periodic maintenance checks and will cover but not limited to tests such as Earth leakage protection tes...

Page 61: ...200A Toroid Window Size 50mm Inner Diameter S1 2 cable loop resistance max 0 1 Ω S1 2 length max 10m S1 2 cable type Twisted pair shield to Earth on PF1 end only Earth Leakage Trip Times 50 to 500ms Trip Levels 30 to 1000mA Toroid EL500 60 Toroid Ratio 100 1 Toroid Window Size 60mm Inner Diameter Passband Wide Band Mode 30 to 500Hz 50Hz Mode 30 to 90Hz S1 2 cable loop resistance max 0 1Ω S1 2 leng...

Page 62: ...to 70 C Humidity Between 10 relative humidity and the dew point non condensing Dimensions mm With Plugs 100w x 105h x 110d Without Plugs 100w x 85h x 110d Terminal Wire Gauge Max 2 5mm2 with bootlace ferrule Weight Kit 3kg PF1 Relay 500g EL Toroid 1500g PF CT 650g Packing 300g USB Interface Type USB Mini Current Consumption 75mA when supply voltage is not energised Find Out More For more informati...

Page 63: ...17023 EC Start Resistor P N 169732 RELAY Part Number Description 173563 Relay PF1 PUMP FAN Which includes PF1 Pump Fan Relay 2x 19 way field pluggable screw terminal blocks USB Drive with Smart Tools PC software User manual and Datasheet USB Type A to Mini USB Cable 1m EC Terminating Diode 1N5404 3A P N 117023 EC Start Resistor 100R 1 5W P N 169732 CURRENT TRANSFORMERS Part Number Description 1756...

Page 64: ...achines running 64 Bit versions of Windows 8 and 10 for details on this process please refer to the section below Category Requirement Operating System minimum Windows 7 32 or 64 bit Display Resolution minimum 1024 x 768 Available USB Ports minimum 1 Downloading The latest version of the Smart Tools software can be found by visiting the Ampcontrol website and navigating to the Software folder in t...

Page 65: ...sion 6 March 2020 Uncontrolled Copy Refer to Ampcontrol Website for Latest Version Page 65 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART 2 Select Troubleshoot 3 Select Advanced options 4 Select Start up Settings ...

Page 66: ...E REPRODUCED IN PART 5 Click Restart to enter the mode where you can make the change 6 Wait for the PC to restart 7 Finally you will be given a list of options shown below Press F7 or 7 to select Disable driver signature enforcement 8 Wait for the PC to restart You can now install the software drivers which were previously blocked NOTE Disabling the signature verification is not permanent It is on...

Page 67: ...for Latest Version Page 67 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART Installing Note this example is for the 64bit version but the 32bit x86 version will install in the same manner 1 Open the Smart Tools setup file 2 This will bring up the installation window 3 Click Next ...

Page 68: ...020 Uncontrolled Copy Refer to Ampcontrol Website for Latest Version Page 68 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART 4 This will bring up the installation window 5 Click Install 6 This will begin the installation process ...

Page 69: ... Page 69 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART 7 Once the files have been installed this window will appear 8 Click finish to complete the installation 9 Navigate to the Smart Tools application located in the Windows Start Menu 10 Click on the Smart Tools icon to start the application ...

Page 70: ... Latest Version Page 70 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART APPENDIX B TOROID CURRENT TXF DIMENSIONS Earth Leakage Toroid X Ø 60mm Mounting Bracket and Screw Figure B 1 Earth Leakage Toroid EL500 60 P N 115439 Dimensions Mounting Details This is included in the PF1 Kit ...

Page 71: ...rol Website for Latest Version Page 71 of 71 APPROVED FOR EXTERNAL DISTRIBUTION PROPERTY OF AMPCONTROL PTY LTD NOT TO BE REPRODUCED IN PART Current Transformer Mounting Bracket and Screw 50mm Inner Diameter Figure B 2 Current TXF 1000 1 PFCT SRS27 P N 175616 Dimensions Mounting Details This is included in the PF1 Kit ...

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