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ELM USER MANUAL ISSUE 4  

-2-

 

2.1 Earth Leakage Systems 

Desirable though it may be, it is impractical to 
provide 

automatic 

protection 

against 

electrocution as a result of direct contact with a 
live conductor, particularly where the electrical 
reticulation  is  exposed  to  a  humid  or  damp 
atmosphere. 
 
Table  1  indicates  the  current  values  affecting 
human beings.  
 

Current mA 

Symptom 

1 or less 

Causes no sensation - not felt

 

1 to 8

 

Sensation of shock, not painful, 
individual can let go at will, as 
muscular control is not lost

 

8 to 15

 

Painful shock, individual can 
let go at will, as muscular 
control is not lost

 

15 to 20

 

Painful shock, muscular 
control of adjacent muscles 
lost, cannot let go

 

20 to 50

 

Painful, severe muscular 
contractions, breathing difficult

 

50 to 100 

(Possible) 

100 to 200 

(Certain)

 

Ventricular fibrillation (a heart 
condition that may result in 
death)

 

200 and over

 

Severe burns, severe muscular 
contractions that are so severe 
that chest muscles clamp the 
heart and stop it for the 
duration of the shock. (This 
prevents ventricular 
fibrillation)

 

Table 1 

It will be seen from the foregoing table that the 
passage  of  a  current  of  as  low  as  15mA 
through  the  human  body  can  cause  loss  of 
muscular  control  to  the  extent  of  preventing 
the  recipient  from  disengaging  from  the  live 
conductor.  Whereas  a  current  in  excess  of 
50mA  is  sufficient  to  produce  a  critical  heart 
condition  from  which  there  is  little  or  no 
chance of recovery. 
 
It follows that as an effective safeguard against 
electrocution resulting from direct contact with 
a  live  conductor,  it  would  be  necessary  to 
introduce  earth  leakage  protection  designed  to 
operate  with  a  fault  current  below  15mA, 
which  in  the  majority  of  cases,  would  be 
impractical. 

The  automatic  protection  of  circuits  is  not 
intended to take the place of sound installation 
practice  and  the  regular  maintenance  and 
testing of electrical apparatus. 
 
Care  must  be  taken  in  the  selection  and 
installation of all electrical equipment with due 
regard  to  its  required  duty  and  the  conditions 
under which it may be called upon to operate. 
 
Where  automatic  earth  leakage  protection  has 
been  installed  it  is  essential  that  its  operation 
be tested often and to facilitate this a means for 
testing  is  incorporated  in  all  approved  earth 
leakage relays. 

2.2 Methods of Earth Leakage Protection 

Earth  Leakage  Protection  Relays  for  use  in 
mining  applications  have  to  be  designed  with 
reference  to  AS2081  for  use  on  fault-limited 
systems. 
 
There  are  two  methods  of  protection  used. 
They  are  the  Core  Balance  and  the  Series 
Neutral  earth  leakage  protection  systems.  The 
Core  Balance  relay  performs  the  primary 
protection  in  an  installation  protecting  the 
outlet  supplying  power  to  a  machine.  In  this 
application  the  time  delay  is  set  at 
instantaneous.  The  neutral  earth  leakage  relay 
is the back up relay of the installation. 

2.3 Core Balance Protection 

 

With  this  method  the  three  phases  are  passed 

symmetrical  through  the  toroid.  If  there  is  no 
earth  fault  present,  the  vector  sum  of  the 
currents  in  a  three-phase  supply  is  zero.  If 
current  from  any  phase  flows  to  earth  the 
system  becomes  unbalanced.  The  toroid 
produces an output, which trips the relay. 
 
A  test  current  is  injected  through  the  window 
of the toroid to test the operation of the relay. 
See typical circuit, Page 7. 

2.4 Series Neutral Protection 

 

With this method the neutral is passed through 

the  toroid.  An  earth  fault  on  any  of  the  phase 
conductors  causes  an  earth  current  which 
returns, through the toroid, to the star point of 
the transformer. 
A  test  circuit  can  connect  a  test  resistor 
between  a  phase  and  earth  or  inject  a  current 
through the toroid as previously described. The 
test  resistor  to  earth  method  is  recommended 

Summary of Contents for ELM

Page 1: ...al_Issue_4_121408_150211 pdf Designed and Manufactured in Australia by Ampcontrol Pty Limited ACN 000 915 542 Phone 02 4956 5899 Fax 02 4956 5985 www ampcontrol com au No copies of the information or drawings within this manual shall be made without the prior consent of Ampcontrol ...

Page 2: ...s documentation and specifically disclaims any implied warranties or fitness for any particular purpose Ampcontrol further reserves the right to alter the specification of the system and or manual without obligation to notify any person or organisation of these changes Before You Begin We would like to take a moment to thank you for purchasing the ELM Earth Leakage Relay To become completely famil...

Page 3: ...eutral Protection 2 2 5 Earth Leakage Toroids 3 2 6 Toroid Selection 3 2 7 Toroid Installation Guidelines 3 3 ELM Earth Leakage Relay 3 1 Description 4 3 2 Methods of Earth Leakage Protection 4 3 3 Testing Procedure 4 3 4 Toroids 4 3 5 Mode of Operation 4 4 Specifications 5 5 Equipment List 5 6 Diagrams ELM Typical Installation Diagram 6 Core Balance E L System 7 Series Neutral E L System 8 Mounti...

Page 4: ...Installation in accordance with accepted State and Federal Regulations 6 Equipment maintained in accordance with industry standards 2 The Need for Earth Leakage Protection Unless properly controlled the occurrence of an earth fault can be hazardous because it may cause a Frame to earth voltages dangerous to personnel b Electric arcing which may initiate an explosion or fire when arcing occurs in a...

Page 5: ... not intended to take the place of sound installation practice and the regular maintenance and testing of electrical apparatus Care must be taken in the selection and installation of all electrical equipment with due regard to its required duty and the conditions under which it may be called upon to operate Where automatic earth leakage protection has been installed it is essential that its operat...

Page 6: ...etry decreases Nuisance tripping tends to occur when the total current rises such as when a large motor is started The following guidelines would help to avoid such problems 2 6 Toroid Selection 1 Select the smallest internal diameter toroid which will allow the cables to fit through Avoid very large toroids 200mm or toroids with square apertures 2 Only use approved toroids specified by Ampcontrol...

Page 7: ...re maximum protection the earth leakage system should be used in conjunction with the other protection systems covered by AS2081 The collective systems are designed to limit touch and step potentials The relay is also suitable for industry where equipment or system earth leakage protection is required The relay is not suitable for personal protection which requires trip levels of 20 30mA with inst...

Page 8: ...t be greater than 10VDC and less than 30VDC Relay Contacts 1 N O 1 C O Rated at 5A 250V 100VA maximum Trip and Time Delay Settings Two separate rotary 16 position switches set the trip and time delay parameters of the relay Switch Position Trip Level mA Time Delay mS 0 100 50 1 150 100 2 200 150 3 250 200 4 300 250 5 350 300 6 400 350 7 450 400 8 500 450 9 750 500 A 1000 750 B 1250 1000 C 1500 150...

Page 9: ...g Output Shown in the Relay Contacts De energised State Circuit Test 110Vac Alternative Toroid Position NC 2 Com 2 NO 2 Com 1 NO 1 PWR 2 PWR 1 Earth CT com CT sig 4 20mA 4 20mA Non Fail Safe Link Ext Reset Link 3 Link 2 Link 1 PLC Analog Input or Remote Indication Meter 10 30Vdc ELM 19 9 18 8 17 7 16 6 14 4 15 5 13 3 12 2 1 10 11 Optional ...

Page 10: ...ELM USER MANUAL ISSUE 4 7 CORE BALANCE EARTH LEAKAGE PROTECTION ...

Page 11: ... 8 SERIES NEUTRAL EARTH LEAKAGE PROTECTION ...

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