AMP Research PowerStep 77132-01A Installation Manual Download Page 6

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IM77132 rev 08.07.19

A M P R E S E A R C H P O W E R S T E P

T M

– J e e p W r a n g l e r J L

Assemble brackets onto vehicle. Use provided button head

bolts (10) and washers (18) at pinch weld with captive washer

nuts (17) at pinch weld. Assemble hardware loosely. Next use

provided captive washer bolts (15) to attach bracket to underside

of body. On front mount assemble shim (27) between floor

mount and bracket as shown. Use Right facing brackets on driver

side. Mirror for passenger side.

Slide 4 carriage bolts (14) into rail pocket of driver side rail. Adjust bolts and slide over brackets. Use

supplied flange nuts and attach rail to brackets. Center rail between body rocker and torque 4 flange nuts to

16 ft-lbs. Assemble Flange bolt (12) with nut (16) thru support tab on bracket as shown. Torque to 16ft-lbs.

Insert Threaded nut plate onto rail pocket. Light brackets will need to go rearward of Front linkage bracket

and forward of Rear linkage bracket. Leave loose to allow for adjustment.

Rear Mounting Bracket

Front Mounting Bracket

Summary of Contents for PowerStep 77132-01A

Page 1: ...Printed in USA TOOLS REQUIRED q Safety goggles q Measuring tape q 10 mm socket q 13 mm socket q 1 2 socket q Ratchet wrench and extension q Wire crimpers q Wire stripper cutter q 3 16 hex key wrench...

Page 2: ...RIAL REV A DWG NO SIZE SCALE 1 8 CAUTION HANDLE WITH CARE To ensure our customers receive all components with full integrity we pack the motors separate from their linkage assemblies This requires tha...

Page 3: ...g l e r J L A End cap left x1 1 x2 Running board assembly D B B End cap right x1 C T nut insert x2 D Socket cap screw x2 E End cap wedge right x1 F End cap wedge left x1 A C E F Cut Dimension 4 Motor...

Page 4: ...x2 Cable tie 7 20 x20 23 LED Lamp x4 12 x4 5 16 Flange Bolt 10 M8 Button Head Bolt x10 22 Butt Connector x11 11 x4 M6 Flange Bolt Upper Mount Spacer 19 x4 5 16 18 Carriage Bolt 14 x10 18 x14 Washer 15...

Page 5: ...p W r a n g l e r J L 26 LED Light Bracket x4 Shim Spacer 27 x2 Linkage mounting Bracket Driver Side 33 x2 28 Rail Support Bracket x2 Linkage mounting Bracket Passenger Side 34 x2 31 Motor Cover x2 29...

Page 6: ...s shown Use Right facing brackets on driver side Mirror for passenger side Slide 4 carriage bolts 14 into rail pocket of driver side rail Adjust bolts and slide over brackets Use supplied flange nuts...

Page 7: ...n Center board in rail pocket Tighten fasteners to 10 ft lbs 19 11 15 Attach front support bracket 28 by inserting carriage bolt 14 into rail and using supplied button head bolt 10 washer 18 and capti...

Page 8: ...channels on controller surface Connect power leads from Controller Red to positive battery terminal and Black to the vehicle body ground as shown Route the two Wire Harness legs down over the wheel we...

Page 9: ...butt connectors connect red wire on harness to red wire Pin1 on module Next connect Purple with black stripe wire on harness to purple with black stripe from module pin 6 Lastly connect Purple from h...

Page 10: ...own below and connect powerstep trigger wires as indicated in the chart Match pin locations called out in previous step Note Plug reassembly is critical Lever Arm of plug must be rotated completely lo...

Page 11: ...hey can be reillumintated by closing and opening any door of vehicle FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close NORMAL OPERATION W...

Page 12: ......

Page 13: ...product itself or the repair or replacement of any component part thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the d...