AMP Research PowerStep 77132-01A Installation Manual Download Page 2

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2/11

IM77132 rev 08.07.19

A M P   R E S E A R C H   P O W E R S T E P

T M

  –   J e e p   W r a n g l e r   J L

A

A

B

B

2

2

1

1

WEIGHT: 

jeep jk PSXL die cast linkage assembly

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN 

THIS DRAWING IS THE SOLE 

PROPERTY OF <COMPANY NAME >.  

ANY REPRODUCTION IN PART OR AS 

A WHOLE WITHOUT THE WRITTEN 

PERMISSION OF <COMPANY NAME> 

IS PROHIBITED.

COMMENTS:

SHEET 1 OF 1

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

DATE

NAME

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH      BEND 

TWO PLACE DECIMAL    

THREE PLACE DECIMAL  

NEXT ASSY

USED ON

APPLICATION

DO  NOT  SCALE  DRAWING

FINISH

MATERIAL

REV.

A

DWG.  NO.

SIZE

SCALE:1:8

CAUTION: HANDLE WITH CARE.

 

To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage 

assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please 

follow the instructions below and handle the assembly carefully. 

CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.

Instructions:

1. Position the gear cover in place as shown if not already in place.

2. Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving 

the swing arms.

3. After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten 

screws to 36 in-lbs (4N-m). 

Do not over torque.

EXPLODED VIEW

• Motor

• Hex Head Bolt

Summary of Contents for PowerStep 77132-01A

Page 1: ...Printed in USA TOOLS REQUIRED q Safety goggles q Measuring tape q 10 mm socket q 13 mm socket q 1 2 socket q Ratchet wrench and extension q Wire crimpers q Wire stripper cutter q 3 16 hex key wrench...

Page 2: ...RIAL REV A DWG NO SIZE SCALE 1 8 CAUTION HANDLE WITH CARE To ensure our customers receive all components with full integrity we pack the motors separate from their linkage assemblies This requires tha...

Page 3: ...g l e r J L A End cap left x1 1 x2 Running board assembly D B B End cap right x1 C T nut insert x2 D Socket cap screw x2 E End cap wedge right x1 F End cap wedge left x1 A C E F Cut Dimension 4 Motor...

Page 4: ...x2 Cable tie 7 20 x20 23 LED Lamp x4 12 x4 5 16 Flange Bolt 10 M8 Button Head Bolt x10 22 Butt Connector x11 11 x4 M6 Flange Bolt Upper Mount Spacer 19 x4 5 16 18 Carriage Bolt 14 x10 18 x14 Washer 15...

Page 5: ...p W r a n g l e r J L 26 LED Light Bracket x4 Shim Spacer 27 x2 Linkage mounting Bracket Driver Side 33 x2 28 Rail Support Bracket x2 Linkage mounting Bracket Passenger Side 34 x2 31 Motor Cover x2 29...

Page 6: ...s shown Use Right facing brackets on driver side Mirror for passenger side Slide 4 carriage bolts 14 into rail pocket of driver side rail Adjust bolts and slide over brackets Use supplied flange nuts...

Page 7: ...n Center board in rail pocket Tighten fasteners to 10 ft lbs 19 11 15 Attach front support bracket 28 by inserting carriage bolt 14 into rail and using supplied button head bolt 10 washer 18 and capti...

Page 8: ...channels on controller surface Connect power leads from Controller Red to positive battery terminal and Black to the vehicle body ground as shown Route the two Wire Harness legs down over the wheel we...

Page 9: ...butt connectors connect red wire on harness to red wire Pin1 on module Next connect Purple with black stripe wire on harness to purple with black stripe from module pin 6 Lastly connect Purple from h...

Page 10: ...own below and connect powerstep trigger wires as indicated in the chart Match pin locations called out in previous step Note Plug reassembly is critical Lever Arm of plug must be rotated completely lo...

Page 11: ...hey can be reillumintated by closing and opening any door of vehicle FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close NORMAL OPERATION W...

Page 12: ......

Page 13: ...product itself or the repair or replacement of any component part thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the d...

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