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MAN-X5SL-ENG-01

13

ⓒ

2016 All Material Handling

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Summary of Contents for SL03528

Page 1: ...he hoist chain as an electric welding 22 Do Not leave a load suspended when hoist is unattended 23 Do Not operate if restricted in forming a straight line between hooks 24 Do Not operate with lever extension or with other than manual power 25 Do Not operate with a twisted kinked or damaged chain 26 Do Not operate a damaged or malfunctioning hoist 27 Do Not lift people or loads over people 28 Do No...

Page 2: ...hain in or out by hand Too quick or fast and the brake will set and the set up must be repeated 4 Attach hook to load Set the Brake and prepare to load 5 Quick pull on the tail chain to tighten the chain against the load or turn the hand wheel clockwise CW The hand wheel will then return to the in position when the chain is snug against the load Without load hold the chain with bottom hook and tur...

Page 3: ...H X5SL02250 X5SL03528 Falls No 1 1 G100 Chain mm 5 6 17 7 1 20 Pull to WLL pounds 52 72 n 231 320 125 Proof Load Test pounds 2813 4410 tonnes 1 28 2 00 3 ⓒ 2016 All Material Handling around Hand Wheel translated These products exceed requirements of ASME B30 21 Safety Standard for Lever Hoist and ASME Performance Standard for Manually Operated Lever Hoist In addition the ultimate strength is meeti...

Page 4: ...ied with the hoist should be filed with the initial Preoperation Inspection The date of this Preoperation Inspection not the date on the manufactures load test will become the start date for entering a new unit into service and determining timing of future periodic inspections Units returned to service after inactivity of more than one month does not affect the date of the next periodic test as pr...

Page 5: ... abnormal wear l Inspect chain springs and load bearing parts per section 5 0 INSPECTON MEASUREMENTS as illustrated in this Manual m Disassemble hook blocks and check hooks 100 for any sign of cracks bending twist or stretching and opening measurement per section 5 0 INSPECTON MEASUREMENTS as illustrated in this Manual n Check chain wheel or wheels for smooth operation and visually for wear o Chec...

Page 6: ...in 71mm 0 28 in 7mm Spring Ratchet L 1 1 US Ton 1 20 in 30 5 mm 1 52 in 38 5mm 3 7 10 US Ton 1 79 in 45 5 mm 1 91 in 48 5mm Brake Spring Inner L Min Dº 1 1 US Ton 1 26 in 32mm 0º 10º 3 7 10 US Ton 1 46 in 37mm 30º 10º Brake Spring Outer L Min Dº 1 1 US Ton 2 17 in 55mm 180º 10º 3 7 10 US Ton 2 56 in 65mm 180º 10º D L 25 20 32 34 D L ...

Page 7: ... Ton 0 60 in 15 2mm Top Hook Pin Holes D Max 1 US Ton 0 50 in 12 7mm 1 US Ton 0 50 in 12 7mm 3 7 10 US Ton 0 66 in 16 7mm Chain Pin D Min 1 US Ton 0 28 in 7 1mm 1 US Ton 0 37 in 9 5mm 3 7 10 US Ton 0 49 in 12 4mm Chain Pin Holes D Max 1 US Ton 0 33 in 8 5mm 1 US Ton 0 43 in 11 0mm 3 7 10 US Ton 0 55 in 14 0mm 6 8 1 75 70 80 ...

Page 8: ...s recommended that it be replaced Loosen nuts 15 on the lever side and remove lower lever assembly 21 to expose the brake disc 20 pawls springs and retaining rings 17 To access the chain wheel 5 chain stripper 4 chain guards 3 bearings 2 and the top hook assembly remove the brake side frame plate 1 To access the gearing If continuing the disassembly from above Loosen nuts 15 on the gear side and r...

Page 9: ...uides 3 at 4 and 10 o clock positions Place the top hook assembly 70 over the protruding pin 6 Position brake side frame plate assembly 1 over the parts while aligning bosses on the stripper and guides hook pin 6 and spacer bolts to the mating holes Note X5 hoists are designed to allow the chain weld to be assembled in any orientation However ASME Standard 4 3 1 f implies the chain is to be assemb...

Page 10: ...2 or 22C if equipped with overload protection Install the hand wheel 33 While holding the hook side chain turn hand wheel clockwise until snug with the brake spring 32 then rotate the hand wheel 120º clockwise while pushing in until it drops down Continue to push in and rotate clockwise until the hand wheel drops again into home position and will not rotate further see below illustration Turn the ...

Page 11: ...ee chain mode to easily position the chain Improper assembly of brake components between the hand wheel 33 and brake driver 22 Requires service for repair Re assemble components between the hand wheel 33 and brake driver 22 per instruction and illustration in section 9 0 ASSEMBLY in this manual Hoist will not lift Slight clicking when lever is rotated in up direction Brake disc 20 installed upside...

Page 12: ...ustration in section 9 0 ASSEMBLY in this manual Twisted or kinked chain was allowed to be ingested into the hoist Requires service for repair by disassembly to inspect for damage Will not descend Brake is over tightened from shock load or removing the load by other than lowering with the hoist With the hoist selector in DN position exert a hard sharp pull on the lever in the down direction Twiste...

Page 13: ...MAN X5SL ENG 01 13 ⓒ 2016 All Material Handling ...

Page 14: ...15 P M8 NUT ACORN S 16 P L02250 16S P L03528 16S P L07056 16S 17 P L02250 17S P L07056 17S 18 P L02250 18S P L07056 18S 19 P L02250 19 P L07056 19 20 P L02250 20 P L07056 20 21 P L02250 21 P L07056 21 22 P L02250 22 P L07056 22 23 P L02250 23S P L07056 23S 24 P L02250 24S P L07056 24S 25 P L02250 25S P L07056 25S 26 P L02250 26S P L03528 26S P L07056 26S 27 P L02250 27S P L03528 27S P L07056 27S 2...

Page 15: ...056 70S 71 P L02250 71S P L03528 71S P L07056 71S 72 P L02250 72S P L03528 72S P L07056 72S 73 P M5X18 HXHD S P M6X22 HXHD S 74 P M5 NUT LOCK S P M6 NUT LOCK S P M6 NUT LOCK S 75 P L02250 75S P L03528 75S P L07056 75S 76 P M6 NUT LOCK S P M8 NUT LOCK S P M10 NUT LOCK S 80 P L02250 80S P L03528 80S P L07056 80S Recommended Spare Part ...

Page 16: ...70S P L20000 70S 71 P L14000 71S P L20000 71S 72 P L14000 72S P L20000 72S 73 P M10X30 HEXHD S P M10X35 HEXHD S 74 P M10 NUT LOCK S P M10 NUT LOCK S 75 P L07056 75S P L07056 75S 76 P M10 NUT LOCK S P M10 NUT LOCK S 77 P L14000 77S P L14000 77S 80 P L14000 80S P L20000 80S Recommended Spare Part ...

Page 17: ...MAN X5SL ENG 01 17 ⓒ 2016 All Material Handling This page is blank for Notes to be added ...

Page 18: ... into service and determining timing of future periodic inspections Units returned to service after inactivity of more than one month are to be inspected before use and must be recorded This inspection does not affect the date of the next periodic test as previously scheduled Owners Name Description Working Load Limit WLL Evaluated by Comments Check List a Proper operation and any unusual sounds b...

Page 19: ...and load bearing parts per INSPECTON MEASUREMENTS as illustrated in the Operation and Maintenance Manual m Disassemble hook blocks and check hooks 100 for any sign of cracks bending twist or stretching and opening measurement per INSPECTON MEASUREMENTS as illustrated in the Operation and Maintenance Manual n Check chain wheel or wheels for smooth operation and visually for wear o Check chain guide...

Page 20: ...f the complaint must accompany the product No returns will be accepted without prior authorization obtained through an AMH dealer If our inspection discloses a manufacturing defect we will either repair or replace the product or refund the purchase price if we cannot quickly provide a repair or replacement if you are willing to accept such a refund We will return repaired products or the replaceme...

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