AMGO Hydraulics BP-12 Installation And Service Manual Download Page 25 | Manualshive

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23

4.2 Chain pulley seat assy. (11207681) exploded view :

Item

Part#

Description

QTY

1

81400335

Socket bolt M5*10

4

2

11207006

Pin for chain pulley

2

3

10420132A Bronze bush for chain pulley

φ41.2*φ35.2*20

4

4

11207693

Chain stop plate

2

5

11207007

Chain Pulley

2

6

10201005

Split pin(φ4*50)

2

7

11207008

Chain pulley seat

2

4.3 Cylinder (10207010)

exploded view

Fig. 36

Fig.35

1

2

3

4

6

5

7

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27
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Summary of Contents for BP-12

Page 1: ...TWO POST LIFT Model BP 12 ...

Page 2: ...ONTENTS Product Features and Specifications 1 Installation Requirement 3 Steps of Installation 4 Exploded View 20 Test Run 27 Operation Instruction 29 Maintenance 29 Trouble Shooting 31 Lift Disposal 31 ...

Page 3: ... adjusted the minimum pad height in a short time Lifting arm lock automatic release device high strength moon gear for making the lift more reliable and safety Self lubricating UHMW Polyethylene sliders and bronze bush Single point safety release and dual safety design 9 5 mm cable using for the lift make it more safety and more reliable MODEL BP 12 SPECIFICATIONS Model Style Lifting Capacity Lift...

Page 4: ...2 Arm Swings View Fig 2 36 7 8 71 5 8 104 1 2 109 7 8 155 85 1 4 ...

Page 5: ...TOOLS REQUIRED Rotary Hammer Drill Φ19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 6 Lock Wrench 10 13 14 15 17 19 24 27 Fig 3 ...

Page 6: ...wing Failure to do so may result in lift and or vehicle falling 1 Concrete must be thickness 5 minimum and without reinforcing steel bars and must be dried completely before the installation 2 Concrete must be in good condition and must be of test strength 3 500psi minimum 3 Floors must be level and no cracks E POWER SUPPLY The electrical source must be 2 0HP minimum The source cable size must be ...

Page 7: ...tion layout of baseplate See Fig 6 C Check the parts before assembly 1 Packaged lift and hydraulic power unit See Fig 7 2 Move the lift aside with a fork lift or hoist and open the outer packing carefully take off the parts from upper and inside the column take out the parts box check the parts according to the shipment parts list See Fig 8 Shipment Parts list Protect Cover Parts Box Chalk a line ...

Page 8: ...ckage stand take off the upper column and remove the package stand 5 Move aside the parts and check the parts according to the shipment parts list See Fig 10 11 6 Open the parts bag and check the parts according to parts box list See Fig 12 Fig 9 Fig 12 Parts in the shipment parts list 45 Label Fig 10 Fig 11 Parts in the parts box 45 ...

Page 9: ... actual installation site Usually it is suggested to install Power side column on the front right side from which vehicles are driven to the lift Then install the top plate See Fig 13 Offside column Power side column Car in direction Fig 13 Assemble top plate using M12 30 hex bolt with nut and washer 48 47 46 ...

Page 10: ...nchor bolts should not be tightened Note Lifts are designed to two level width install according to customer s needs F Install anchor bolts 1 Prepare the anchor bolts See Fig 15 Adjust the columns to be vertical with shims 49 118 1 8 123 1 2 Check the columns plumbness with level bar from front and side column 145 3 8 150 3 4 Fig 14 Washer Lock washer Nut Fig 15 ...

Page 11: ...hten the anchor bolts See Fig 16 Note Torque of Anchors is 150N m Minimum embedment of Anchors is 4 3 8 G Install safety Lock See Fig 17 18 Fig 16 Drilling 4 3 8 Tighten Bolting Power side safety lock installation Fig 17 53 54 55 47 6 51 50 56 52 Offside safety lock installation Fig 18 58 59 60 61 62 64 57 63 ...

Page 12: ...10 H Lift the carriages up by hand and make them be locked at the same level See Fig 19 Fig 19 Safety block locked at the same level ...

Page 13: ...the width of the foundation size 150 3 4 to install the cable see Fig 20 Note Cable pass through from one carriage to another must be passed through the hole of the bottom steel plate of carriages Fig 20 65 65 steel plate of carriages Cable pass through the two steel plates of carriages from bottom to the top ...

Page 14: ...ble Fig 21 Fig22 2 1 Cable go through from bottom to the top tighten the two cable nuts when it pass through the opening of the carriage Fig 21 Fig 21 Cable go through from the inside two cable connecting block holes of the carriage 66 Cable connecting block Nuts be locked each other Cable go through direction Cable go through direction ...

Page 15: ...13 2 2 Foundation size 145 3 8 cable installation diagram 65 Fig 22 65 ...

Page 16: ... assy 2 Pay attention to the connecting direction of safety cable 58 67 68 1 Insert safety cable from offside safety lock 2 Insert safety cable from offside safety lock to power side safety lock according to the arrow direction 3 Tighten the nuts after installing the safety cable Fig 23 ...

Page 17: ...15 K Install power unit and oil hose See Fig 24 Fig 24 A View A View 70 69 7 71 72 11 73 74 75 76 16 76 75 69 78 77 16 Width in 118 1 8 use L 54 7 8 oil hose Width in 123 1 2 use L 59 7 8 oil hose ...

Page 18: ...r assy with connecting protect cover according to the foundation width of step 5 Fig 25 7 selection 1 9 8 1 Install the cable protect cover with protect cover plate choosing columns width in 118 1 8 Install the cable protect cover assy with protect cover plate choosing columns width in 123 1 2 ...

Page 19: ...n the nut of the fixed gear See Fig 27 adjust the gear according to the arrow direction see Fig 28 tighten the screws until the gear and rack match in good condition see Fig 29 Snap Ring Use wrench to loosen the Socket bolt Fig 26 Fig 27 Adjust gear and rack meshing Lock the screws by wrench after the gear and rack are in good meshing condition Fig 28 ...

Page 20: ...ning in the perfect condition please use Hydraulic Oil 46 O Install Electrical System Connect the power source on the data plate of power unit Note 1 For the safety of operators the power wiring must contact the floor well 2 Pay attention to the direction of rotations when using three phase motors Single phase motor 220V See Fig 30 1 1 circuit diagram 79 80 8 43 42 Fig 29 Single phase Switch Fig 3...

Page 21: ... wire L and neutral wire N to terminals of AC contactor marked L1 L2 respectively 2 Switch 3 connect with terminals of AC contactor marked L1 Terminals A1 connected with terminals of switch 4 1 3 Wire connection diagram see Fig 32 Fig 31 3 A1 4 L N L2 L1 Connect power supply wire Fig 32 ...

Page 22: ...20 IV EXPLODED VIEW Model BP 12 Fig 33 Car in direction ...

Page 23: ... 15 11207009A Lifting carriage 2 53 10209011 Plastic Small Pulley 2 16 10207010 Cylinder φ75 870 2 54 11207019 Power side Safety Lock 1 17 10217188 Slider Block 16 55 10206023A Hex Nut M12 4 18 11207047 Carriage Plastic Cover 2 56 10206003A Handle Gun Cover 2 19 10217053 Rubber Protect Block 2 57 11207020 Offside Safety Lock 1 20 10209019 Screw M6 16 12 58 10209056 Self locking Nut M10 3 21 112170...

Page 24: ...raight 2 35 11217037 Base pulley pin 2 77 10207034 Oil hose 1 4 1390mm double straight 1 36 11217036 Big Pulley 2 78 10211016 T fitting 1 37 11207054 Offside column 1 79 10209034 Spring Washer φ8 8 38 11207018 Offside Safety Lock Cover 1 80 10201002 Hex Bolt M8 16 8 39 11209051B Stackable Adapter 1 5 4 4 1 Lifting arm 10207062 exploded view No Part Description QTY No Part Description QTY 1 1020604...

Page 25: ...Socket bolt M5 10 4 2 11207006 Pin for chain pulley 2 3 10420132A Bronze bush for chain pulley φ41 2 φ35 2 20 4 4 11207693 Chain stop plate 2 5 11207007 Chain Pulley 2 6 10201005 Split pin φ4 50 2 7 11207008 Chain pulley seat 2 4 3 Cylinder 10207010 exploded view Fig 36 Fig 35 1 2 3 4 6 5 7 ...

Page 26: ...078 Dust Ring 2 16 3 10206069 O Ring 2 16 10 10520058 O Ring 2 16 4 10620053 Support Ring 2 16 11 11207030 Head Cap 2 16 5 10620054 Y Ring OSI 2 16 12 10201034 Bleeding Plug 2 16 6 10630027 O Ring 2 16 13 10207031 O Ring 2 16 7 10206071 Hex Nut 2 16 14 11207032 Bore Weldment 2 4 4 POWER UNIT EXPLODED VIEW 071101 Fig 37 220V 60HZ Manual Power unit ...

Page 27: ... 1 29 10209020 Plastic ball for release handle 1 10 81400259 Red rubber plug 1 30 81400421 Release valve nut 1 11 85090142 Socket bolt 4 31 81400422 Shim 1 12 81400280 Gear pump 1 32 81400449 Valve Seat low 1 13 10209034 Washer 2 33 070001 Release Valve 1 14 81400295 Socket bolt 2 34 070002 Check Valve 1 15 81400365 O ring 1 35 81400288 Oil suction pipe 1 16 10209152 Ties 1 36 81400289 Oil return ...

Page 28: ...ges and lock them at the same height strain the safety cable and then release a little and then tighten the safety cable nuts Make sure the safety device can always lock the carriages properly At last install the plastic cover of the safety device 4 Adjust the lowering speed You can adjust the lowering speed of the lift if needing screw the throttle valve clockwise to decrease the lowering speed o...

Page 29: ...er synchronously the Safety Device can lock and release synchronously And then test run the lift to the top completely If there is anything improper repeat the above adjustment NOTE It may be vibrated when lifting at start please lifting it with load for several times the air would be bled and the vibration would be disappeared automatically Hydraulic Schematic Diagram Fig 41 ...

Page 30: ...t safety The vehicle is ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Push button UP to raise the vehicle slightly and then release the safety device lower vehicle by pushing lowering handle 3 Open the arms and position them to the shortest length 4 Drive away the vehicle 5 Turn off the power VII MAINTENANCE SCHEDULE Monthly 1 Re...

Page 31: ... requirements 1 Recommend to use N46 anti wear hydraulic oil 2 The hydraulic oil of the lifts should be replaced regularly during using Replace the hydraulic oil 3 months after the first installation Replace the hydraulic oil once a year afterwards 3 Make at least one full trip raising and lowering per day For exhausting the air from the system which could effectively avoid the corrosion of the cy...

Page 32: ...replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release Valve out of work 2 Relief Valve or Check Valve leakage 3 Cylinder or Fittings leaks Repair or replace Lift raises slowly 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with air 4 Gear Pump leaks 5 Overload lifting 1 Clean the oil line 2 Check Electrical System 3 Fill tank 4 Replace Pump 5 Check load Lift cann...

Page 33: ...31 Manual Part No 72227404 Revision Date 2021 03 Zip 29102 AMGO HYDRAULIC CORPORATION Tel 803 505 6410 Fax 803 505 6410 1931 Joe Rogers Blvd Manning South Carolina ...

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