Ametek Chandler Engineering 4207D Operating Manual Download Page 7 | Manualshive

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PREFACE P

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3

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Automatic system shut-down

: The controller automatically terminates the active program

when the sample fails.

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Summary of Contents for Chandler Engineering 4207D

Page 1: ...ber 2015 P N 89 0164 S N ____________ Поставщик ЗАО ТЕХИМПОРТ Адрес 614007 г Пермь ул 25 Октября 72 офис 40 Телефон 7 342 262 85 56 Факс 7 342 262 85 60 email office techimport ru www techimport ru Ìi ÊÜ Ì ÊÌ iÊ i ÊÛiÀÃ Ê vÊ v ÝÊ À Ê Ê Ì ÀÊ ÊÀi ÛiÊÌ ÃÊ Ì Vi ÊÛ Ã Ì Ê ÜÜÜ Vi V ÉÕ V Ì ...

Page 2: ...rors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks and or registered trademarks AMETEK CHANDLER ENGINEERING These trademarks or registered trademarks and stylized logos are all owned by AMETEK Inc All other company product and service names and logos are trademarks or service m...

Page 3: ...ating Instructions 2 1 Programming the Controller 2 1 Sample Controller Program 2 2 Configuring the Display 2 3 Operating Procedure 2 4 Interpreting the Results 2 6 API Cement Compressive Strength Test 2 6 Section 3 Maintenance 3 1 Maintenance Schedule 3 1 Filling the Oil Reservoir 3 1 Adjusting the System Pressure 3 1 Resetting the Maximum Temperature Limit 3 2 Maintaining the Press Assembly 3 3 ...

Page 4: ...T 2 TABLE OF CONTENTS Section 4 Troubleshooting Guide 4 1 Section 5 Replacement Parts 5 1 Section 6 Drawings and Schematics 6 1 ...

Page 5: ...ntroller The system is equipped with a digital display that retains the maximum load that causes the failure of the sample under test Features and Benefits Programmable loading rates from 500 to 10 000 psi min 2000 to 40 000 Lbf min Maximum load of 50 000 Lbf Polycarbonate safety shield with door safety interlock Multiple load rates durations can be programmed as a single control operation Precise...

Page 6: ...nnel Read and understand instructions before attempting instrument operation Observe caution notes Observe and follow the warning labels on the instrument Never exceed the instrument maximum temperature ratings Always disconnect main power to the instrument before attempting any repair Appropriately rated fire extinguishers should be located within close proximity Only trained personnel should ope...

Page 7: ...REFACE P 3 Automatic system shut down The controller automatically terminates the active program when the sample fails Ìi ÊÜ Ì ÊÌ iÊ i ÊÛiÀÃ Ê vÊ v ÝÊ À Ê Ê Ì ÀÊ ÊÀi ÛiÊÌ ÃÊ Ì Vi ÊÛ Ã Ì Ê ÜÜÜ Vi V ÉÕ V Ì ...

Page 8: ...P 4 PREFACE This page is intentionally left blank ...

Page 9: ... circuit board into the backplane as illustrated below then replace the front cover Note File an insurance claim with your freight carrier if damage has occurred during shipping Verify all parts shown on the enclosed packing list have been received If items are missing please notify Chandler Engineering immediately Utilities Required Electrical 200 240 VAC 50 Hz or 60 Hz depending on model Tools E...

Page 10: ...he hose from the bottom of the cylinder is connected to the bottom connection on the control cabinet 2 Connect the cable between the two 25 pin connectors located on the load frame and the control cabinet The cable connections are labeled with a RED circle 3 Assemble the bottom platen and load cell in accordance with the illustration below Connecting to a Data Acquisition System Serial Data Connec...

Page 11: ... Value Indicates the current set point value Indicates alarm condition in the event of an alarm Remote Communication Indicates remote communication if the system is equipped with this option Auto Manual Button Changes the mode of the controller from Automatic to Manual When the controller is not being used place the controller in Manual mode and verify that the lower readout displays Off Run Hold ...

Page 12: ...n until the Segment number 1 is displayed SEG n with the set point value reading 1 indicates segment number 1 4 Press the Scroll button twice 5 Enter the segment type tYPE Use the Up Down buttons to enter a ramp time rmP t type 6 Press the Scroll button 7 Enter the target setpoint tGt This is the desired load at the end of the ramp expressed in units of Lbf 10 8 Press the Scroll button 9 Continue ...

Page 13: ...bf The display indicates in units of Lbf directly The display provides the peak value to the 5270 Data Acquisition software every 1 second using the serial communication port Note The scaled peak value is available at Modbus register 133 2 133f To reset the peak value 5270 must be configured to transmit a 0 to Modbus register 133 2 133f when a test is started This is accomplished using the Start S...

Page 14: ...re Press Scroll two times until RES L is displayed Press UP or DOWN arrow two times to select YES The display will flash Press Scroll one time to return to the main display Operating Procedure 1 Turn the system On 2 If required push the cylinder control switch located to the right of the power switch to the Down position to lower the platen This will lower the platen to provide adequate clearance ...

Page 15: ...PE Use the Up Down buttons to enter a ramp time rmP t type e Press the Scroll button twice f Enter the target setpoint tGt This is the 48000 at 4800 of the ramp expressed in units of Lbf 10 For example 48000 Lbf 4800 g Press the Scroll button to display duration parameter dur h Enter the dur time min using the up button i Press the Page button 4 times to exit Note For low compressive strength samp...

Page 16: ...ress manually a Place the press direction control switch in the OFF position This will stop the press from rising b Reset the controller by pressing and holding the RUN HOLD for three seconds or longer This will reset and idle the controller The RUN and HOLD indicators will extinguish c Press the AUTO MAN to switch from automatic AUTO mode to manual MAN mode The MAN indicator will illuminate 18 Re...

Page 17: ... Area onal CrossSecti Sample Load Maximum Strength e Compressiv If a standard ASTM cement cube is used the cross sectional area is 4 0 in2 2 inch x 2 inch cube To obtain the Compressive Strength in psi divide the Maximum Load value by 4 0 ...

Page 18: ...2 8 SECTION 2 OPERATING INSTRUCTIONS This page is intentionally left blank ...

Page 19: ...l usage of two tests per day Detailed procedures for these operations are contained in your manual Filling the Oil Reservoir The system reservoir will not require refilling unless the oil is drained or a leak occurs The oil should be changed every two years To fill the reservoir use the following procedure 1 Remove the reservoir fill cap 2 Fill the reservoir using 10W30 synthetic oil Verify that t...

Page 20: ... hydraulic power unit if the oil temperature exceeds 70 C The circuit must be manually reset for continued operation of the system To reset the temperature limit press the red reset button located on the right panel Use the following procedure to adjust the maximum temperature limit 1 Turn the system Off 2 Remove the back panel from the power unit 3 Locate the temperature limit circuit board locat...

Page 21: ...ithin the limits of the sight gauge on the reservoir 2 Test the operation of the high temperature limiting circuit Verify that the set point is 70 C 3 Locate and repair any hydraulic leaks 4 Verify that the fans located at the back of the enclosure are functioning 5 Verify that the system hydraulic pressure is set at 2 600 psig If pressure in less than 2 000 psig 200 see Adjusting System Pressure ...

Page 22: ...ling factor for the display The display and controller calibration is based on the calibration certificate provided with the load cell and the excitation voltage 10Vdc If the instrument must be recalibrated an independent load cell must be loaded into the press and used to validate the output of the load cell in the instrument 1 To calibrate the load cell use an independent measurement of the load...

Page 23: ...nter the controller or display Config mode Navigate to the IP menu and enter the InP H value with the calculated load cell output corresponding to 50 000 Lbf displayed as 5000 This value must equal the calibration factor used by the load cell display 3 Exit the controller Config mode 4 Enter the controller IP menu Adjust the OFS 1 offset value until the displayed value with zero load on the load c...

Page 24: ...3 6 SECTION 3 MAINTENANCE This page is intentionally left blank ...

Page 25: ...ol switch to close before brass platen touches the steel platen Time delay relay is defective or not configured correctly Verify the time delay relay is set to operate with approx 20 sec delay Servo valve and or related electronics are defective Contact Chandler Engineering service department Press will not reach programmed load Incorrect controller program Verify the program in the controller Oil...

Page 26: ...excessive Check the adjustment of the top platen limit switch Adjust the top platen control switch to close before brass platen touches the top platen Verify the time delay relay is set to approx 20 seconds Sample was not placed in the center of the platen Relocate the sample and repeat the test Serial communication problems Incorrect cable Verify the serial communication connections Controller or...

Page 27: ...5P C08466 Power Supply 24vdc C08586 Transformer 230 115VAC C08889 Fan Cooling 230VAC C08890 Guard Fan C08975 Converter RS485 to RS232 C09041 Module Controller Relay C09043 Module RS485 used in controller and display C09492 Load Cell Display Cooper display load cell C09493 Module Controller DC Output C09500 Oil Motor 10W 30 Synthetic Qt C09504 Relay Time Delay C09693 Display C11148 O ring C11149 Fi...

Page 28: ...5 2 SECTION 5 REPLACEMENT PARTS This page is intentionally left blank ...

Page 29: ... DRAWINGS AND SCHEMATICS 6 1 Section 6 Drawings and Schematics Document Number Description N A Controller Configuration 89 0151 Wiring Diagram 89 0170 4207D Pump Connections 89 0175 Procedure 5270 Configuration ...

Page 30: ...6 2 SECTION 6 DRAWINGS AND SCHEMATICS This page is intentionally left blank ...

Page 31: ...r Electrical Connections Terminal Description Comment L Power input L1 85 264 VAC 50 60 Hz N Power input H L2 G Chassis ground V Input From Load Cell V Input From Load Cell HD Comm1 digital ground Used with 5270 option HE Comm1 A RS485 Used with 5270 option HF Comm1 B RS485 Used with 5270 option 1A DC output 0 10Vdc used to control hydraulic unit servo valve 1B DC output 0 10Vdc used to control hy...

Page 32: ...t Alarm 4 rate limit alarm Altr 6000 may require adjustment during final system testing HY4 Alarm 4 hysteresis Hide 1 Lbt Off diAG Enable diagnostic alarms Hide no ATUN Autotune List Hide PID PID List Hide GSP Not used SET PID1 or PID2 PID1 PB Prop Band 5000 TI Int Time 3 TD Der Time OFF RES Manual Reset 0 HCB Cutback High Auto LCB Cutback Low Auto REL C Rel Cool Gain 1 0 SP Setpoint List Hide SSE...

Page 33: ... Input N A L1 2 not used PU SL selected PV input N A OP Output List Hide OP Lo Low power limit 0 OP Hi High power limit 100 OP rr Output rate limit OFF FOP Forced output level 0 CYC H Heat cycle time 0 20 End P 0 0 Sb OP Sensor break output power 0 CMS Comms List Hide Addr Instrument address if comm is used 1 INFO Information List Hide disp Configure lower readout content Stat ACCS Access List cod...

Page 34: ...000 IP Input Type inPt Input Type mV imP Sensor Break impedance Off inP L Input value low 0 inP H Input value high 22 9 will vary with load cell calibration Sensor Exc Voltage x Sensor mV V Value from Calibration Certificate See Instructions Below VAL L Displayed reading low 0 VAL H Displayed reading high 5000 SP Setpoint Configuration nSP Number of setpoints 2 rm tr Remote track OFF m tr Manual t...

Page 35: ...Baud rate 9600 dELy Delay No PrtY Comms parity only Modbus None rES Comms resolution only Modbus Full 1A B C Module 1 Configuration Id Identity of module Dc OP Func Function OP VAL L Minimum output 0 VAL H Maximum output 100 Unit Unit of measurement volt Out L Minimum average power 0 Out H Maximum average power 10 0 2A B C Module 2 Configuration id Identity of module none Func Function none VAL L ...

Page 36: ...c no CAL Calibration PASS Password Configuration ACC P Full or Edit level password 1 cnF P Configuration password 2 1 The scaling of the controller input must be set using the calibration data for the load cell Locate the calibration certificate for the load cell from the manufacturer Determine the mV V calibration factor 2 Measure the load cell excitation voltage located across pins 1A and 1B at ...

Page 37: ...value corresponding to low input value VAL H 50000 High calibration value corresponding to low input value IP FiL t STEP Step filter type AL Int t N A Not used AL 1 OFF Not used StP b 1 0 Step filter band Ltch OFS 1 Varies value with no load bLoc OFS 2 N A Not used AL 2 OFF Not used Lo IP N A Not used Ltch Hi IP N A Not used bLoc F 1 N A Not used AL 3 OFF Not used F 2 N A Not used Ltch PU iP iP 1 ...

Page 38: ...Y None Response delay rES Full Resolution JA id Not used Func None VAL L VAL H 1A id SG SU Strain gage power supply installed Func IP 1 Bridge supply for input 1 brG U 10 10 Vdc Bridge power SHnt Int Internal shunt 2A id Not used Func None 3A id Not used Func None CAL rCAL None Not used PU PASS ACC P 1 Access password cnF P 2 Configuration password CAL P 3 Calibration password ...

Page 39: ...CHANDLER ENGINEERING ...

Page 40: ......

Page 41: ...ad display Acquisition of the programmed value from the controller Download of API Fast and Slow load rates to the controller Automatic reset of the load display peak value when a new 5270 test is started NOTE The latest version of the 5270 DACS software must be used for all features to be supported At this writing the most recent version of 5270 is 1 10 097 If an upgrade is needed please contact ...

Page 42: ...270 Configuration for 4207D Instrument Model Model 4207D Compressive Strength Tester Using Tools Configure Instruments select the Model 4207D Compressive Strength Tester from the list of available instruments Assign a name and file prefix These choices may vary as desired ...

Page 43: ...th Tester Define the signal I O addresses as shown Note that the address for the controller Load Programmed is 1 2f to acquire the programmed load the address for the peak value Load Maximum from the load cell is 2 133f The address for controller program downloads Load is 1 Verify that the signal I O address assignments agree with the following ...

Page 44: ...ration for 4207D Instrument Model Model 4207D Compressive Strength Tester Once this is complete the Load Maximum signal must be configured to provide automatic reset of the peak value when a test is started on 5270 Select Tools Configure Instruments Select the Model 4207D instrument ...

Page 45: ...ER ENGINEERING Part Number 89 0175 Page 5 of 7 TITLE Procedure 5270 Configuration for 4207D Instrument Model Model 4207D Compressive Strength Tester Select the Load Maximum signal as illustrated Select Modify ...

Page 46: ...the display when a test is started The 0 00 Lbf value is already defined in the test profiles for this instrument in the Start Sequence section of the Test Profile Select Tools Configure Test Profiles Select the 4207D instrument and select one of the profiles note that the default profiles may not be changed a copy must be made Select the Start Sequence option and verify that the Download setpoint...

Page 47: ...ion for 4207D Instrument Model Model 4207D Compressive Strength Tester When a test is started using 5270 the following display appears disregard the RED signal indications on an actual instrument they must be GREEN Select the desired API loading rate from the pre defined test profiles ...

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