Ametek California Instruments MX15 Series User Manual Download Page 136

 

 

 

136 

 

 

 

 

Figure 9-2: DO160 Main Menus 

Prior to executing a test, selection of the desired test standard and group is required. Use the 

shuttle to select the standard and the group if applicable. 

9.3.1.5  Normal State tests 

Scroll to the NORMAL STATE entry using the up and down cursor keys. Press the ENTER key 

to select the NORMAL STATE screens. The screen will appear as shown in Figure 9-3. 

 

 

 

 

 

 

Figure 9-3: Normal state screens 

 

The DO160 NORMAL screens have the following tests: 

VOLT FREQ MIN 

VOLT FREQ MAX 

VOLT UNBALANCE 

WAVEFORM DISTORTION 

VOLT MODULATION 

FREQ MODULATION 

POWER INTERRUPT 

VOLTAGE SURGE 

FREQ TRANSIENT (group 1/A(CF)) 

FREQ VARIATION (group 2 & 3/A(NF) & A(WF)) 

 

Summary of Contents for California Instruments MX15 Series

Page 1: ...7005 960 Rev N www programmablepower com MX15 Series AC and DC Power Source User Manual...

Page 2: ...2 User s Manual AC Power Source Models covered in this document MX15 1 MX15 1P MX15 1Pi MX30 2 1 MX45 3 1 MX30 2 1Pi MB MX45 3 1Pi MB Copyright 2006 2022 AMETEK Programmable Power...

Page 3: ...are used herein for identification purposes only Notice of Copyright MX15 Series User Manual 2003 2021 AMETEK Programmable Power Inc All rights reserved Exclusion for Documentation UNLESS SPECIFICALL...

Page 4: ...nel and equipment safety Always ensure that facility AC input power is de energized prior to connecting or disconnecting any cable In normal operation the operator does not have access to hazardous vo...

Page 5: ...to the instructions of AMETEK is opened modified or disassembled in any way without AMETEK s consent or is used in combination with items articles or materials not authorized by AMETEK The Buyer may n...

Page 6: ...nfigurations 55 3 11 Basic Initial Functional Test 57 3 12 Remote Inhibit Remote Shutdown 59 3 13 Junction Box Accessory 60 3 14 Output Filter Box Accessory 61 4 Front Panel Operation 62 4 1 Tour of t...

Page 7: ...ntroduction 133 9 2 Option HV Additional AC Voltage Range 133 9 3 Option 160 RTCA DO 160 Tests 134 9 4 Option 704 MilStd704 Tests 148 9 5 Option ABD Airbus ABD0100 1 8 Test 161 9 6 Option 787 Boeing B...

Page 8: ...b 64 Figure 4 2 FUNCTION Keypad 65 Figure 4 3 Measurement Screen 66 Figure 4 4 PROGRAM Menus 71 Figure 4 5 CONTROL Menus 73 Figure 4 6 MEASUREMENT Screen 75 Figure 4 7 Selecting a Waveform 90 Figure 4...

Page 9: ...ble MX15 Series 118 Table 6 4 Programmable Z adjustment pots 121 Table 6 5 Formulas to calculate R and L 121 Table 7 1 Basic Symptoms 122 Table 7 2 MX Fuse Ratings 127 Table 7 3 Flash Download Message...

Page 10: ...ffer several additional standard features including the RS232C USB LAN option and IEEE 488 interfaces arbitrary waveform generation dual voltage ranges and additional measurement functions The MX15 Se...

Page 11: ...207 VLL 30 ARMS 360 VLL 25 ARMS 432 VLL Each M X 15 chassis requires its own A Cservice Total Line currents are 2 xM X 15 Each M X 15 chassis requires its own A Cservice Total Line currents are 3 xM...

Page 12: ...1 for 10 input line change DCOffset V oltage 20 mV Output Noise 20 kHz to 1 M Hz 2 V RM S lowVRange 3 V RM S high VRange Output Coupling DCcoupled Except on optional HVor X VV oltage range output whic...

Page 13: ...ange Current Limit mode Programmable CCor CVmode Repetitive Peak Current AC Mode M X 15 1 VLo 300 A VHi 150 A M X 30 2 1 VLo 600 A VHi 300 A M X 45 3 1 VLo 900 A VHi 450 A Frequency Range Standard 16...

Page 14: ...specifications apply below the Current Voltage rating lines shown in the V I rating chart below Figure 2 1 MX Series Voltage Current Rating Chart Max Rating Figure 2 2 MX Series Voltage Current Rating...

Page 15: ...50 A mps 0 15A 0 02 100 Hz 0 3A 0 02 100 820 Hz 0 01 A mp Peak Current 0 400 A mps 0 15A 0 02 100 Hz 0 3A 0 02 100 820 Hz 0 01 A mp V APower 0 15 K V A 30 V A 0 1 100 Hz 60 V A 0 1 100 820 Hz 10 V A R...

Page 16: ...Requires TTLlevel input signal Triggers on negative edge Response time 80 100 s Trigger Output Programmable through transient list system 400 s pulse for voltage or frequencychange Isolated TTLoutput...

Page 17: ...reliable Use GPIBinterface for multiple power source control Note Not available on older M X 15 models LA NInterface Option LA N W hen the LA Ninterface is installed the RS232 interface is disabled RJ...

Page 18: ...is with aluminum panels and covers Finish Light textured painted external surfaces Panels semi gloss polyurethane color no 26440 medium gray Cooling Fan cooled with air intake on the front and exhaust...

Page 19: ...showall program parameters Output on off keyfor output relaycontrol Phase keywill switch displayto showprogram and measured values for each phase not used on M X 15 Displays LCDdisplay Atwo line LCDdi...

Page 20: ...se of V irtual Panels W indows application software provided on CD ROMCIC496 W HM W att Hour M easurements A ccuracyand Resolution See Sec 2 6 5 Output Voltage Range Options 333 Replaces 150 300A Cand...

Page 21: ...k housed in a metal enclosure junction box Can also be used to connect multiple M Xchassis to common A Cinput service See section 3 13 for details 7003 424 1 Output noise filter 3 phase neutral M aybe...

Page 22: ...ller A C Voltage Ranges L N 0 400 V Resolution 0 1 V A ccuracy 0 4 V Output Coupling A Ccoupled Power total power for all phases either range at full scale voltage Modes A CM ode 15 K V A 30 K V A 45...

Page 23: ...o 819 2 Hz 1 Hz from 820 to 900 Hz A ccuracy 0 01 Phase A ccuracy 16 100 Hz 1 5 100 500 Hz 2 500 819 Hz 4 819 900 Hz 5 Voltage High V oltage Range M aximum voltage at 900 Hz is 290 V rms M aximum freq...

Page 24: ...24 Figure 2 3 HF Option Voltage Frequency Rating 300V range Figure 2 4 HF Option Voltage Frequency Rating 150V range...

Page 25: ...frequency to 500 Hz All other specifications of the MX15 system remain unchanged if this option is installed 2 6 5 WHM Option Specifications Watt hour measurement mode Accuracy 0 6 000KW 0 01KWH 0 1 1...

Page 26: ...ase A ccuracy 16 100 Hz 1 5 100 500 Hz 2 Voltage Distortion THD1 Resistive full load 1 16 66 Hz 2 66 500 Hz Power Capability A C DC Full power can be returned into M Xas long as current does not excee...

Page 27: ...at constant line load and temperature Settling time 0 5 msec Frequency Temperature coefficient 5ppm per degree C Stability 15 ppm per year Current Constant Power M ode Operation at higher currents bu...

Page 28: ...for a standard MX15 operating at 400 Hz is shown in Error Reference source not found for phase and Neutral The same output with the use of the optional filter is shown in Error Reference source not fo...

Page 29: ...MX15 Series 29 Figure 2 5 MX output filter option schematic...

Page 30: ...30 Figure 2 6 MX15 Output Noise 10 KHz 1 MHz...

Page 31: ...MX15 Series 31 Figure 2 7 MX45 Output Noise 10 KHz 1 MHz with Optional Filter...

Page 32: ...source weighs approximately 600 lbs 272 Kg Obtain adequate help when moving the unit Make sure the location floor in which the MX Series unit s will be installed can support the weight of the unit s 3...

Page 33: ...device with disconnect capability This will protect building wiring and other circuits from possible damage or shutdown in case of a system problem It will also facilitate removing AC input power to...

Page 34: ...34 Figure 3 2 Location of AC Input Fuse Block and Chassis Ground Connection Rear View Access Panel Removed...

Page 35: ...used for protective earth ground The mains source must have a current rating equal to or greater than the input fuses and the input wiring must be sized to satisfy the applicable electrical codes The...

Page 36: ...36 Figure 3 3 MX Series AC Input Connection Diagram Rear view...

Page 37: ...r rating and size of wire cabling prior to installation CAUTION Capacitors in the power source may hold a hazardous electrical charge even if the power source has been disconnected from the mains supp...

Page 38: ...lifier service technician Always turn off the On Off Circuit breaker before re applying AC input power CAUTION The AC input fuses can only be checked if the MX unit is completely de energized and disc...

Page 39: ...l sense is recommended for multi cabinet systems where the output wiring from the cabinets to the common output terminal block supplied is not of equal length Figure 3 5 External sense cable shield co...

Page 40: ...TANCE PER FT X CURRENT VOLT DROP Load Current Wire Gauge US Circular Mils kcmils Metric mm2 65 A M PS 6 A W G 26 24 13 3 130 A M PS 4 A W G 41 74 21 1 Table 3 2 Suggested Output Wiring Sizes Note Use...

Page 41: ...ng to TB1 is supplied with each MX15 in the ship kit Look for a brown envelope If the correct tools cannot be found contact AMETEK Programmable Power customer service at service programmablepower com...

Page 42: ...om the MX30 2 before removing the rear panel cover that provides access to the input and output terminal connections MX30 2 systems are shipped with external output terminal blocks that enable the out...

Page 43: ...MX15 Series 43 Figure 3 8 Two MX s in Clock and Lock mode Output Wiring Rear view...

Page 44: ...oving the rear panel cover that provides access to the input and output terminal connections Note that the master is shown in the center in this drawing MX45 3 systems are shipped with external output...

Page 45: ...MX15 Series 45 Figure 3 10 Three MX s in Clock and Lock mode Output Wiring Rear view...

Page 46: ...e 2 position block is provided This block allows up to four wires to be combined into one larger wire gauge size wire The outputs of the 2 or 3 MX15 chassis are connected on one side of these blocks T...

Page 47: ...models In these configurations only the Master MX15 power source has a built in controller and front panel The same connector is also used to control the optional OMNI 3 75 Reference Impedance P8 P9...

Page 48: ...ble 3 3 System Interface Connectors 3 7 2 Analog Input Connector Input screw terminal strip Functions are called out on rear panel decal Table shows connections from left to right when standing at the...

Page 49: ...ion as Function Strobe Some units maynot have this output connected If you don t get an output trigger on this BNC use the Function Strobe BNC instead 3 Function Strobe TTLoutput Same signal connectio...

Page 50: ...RS232 but no USB On MX models without a USB interface a special RS232 cable is required to connect to a PC With these MX models a special 13 foot 4 meter long cable is supplied in the MX Series ship...

Page 51: ...ce and a PC or USB Hub may be used Note Use of the USB port to control more than one power source from a single PC is not recommended as communication may not be reliable Use GPIB interface for multip...

Page 52: ...Programming Manual P N 7003 961 distributed in Adobe PDF format on CD ROM CIC496 LAN Pin Ethernet TPE 10BaseT 100BastT 1000BaseT EIA TIA 568A EIA TIA 568B Crossover 1 Transmit Receive Data 0 W hite w...

Page 53: ...ither disabled or not present In addition to disabling the controller if present as described above the DIP switch S1 located on the GPIB RS232C IO assembly in the auxiliary cabinets settings need to...

Page 54: ...econds for the turn on sequence to complete before attempting to communicate with the system 3 9 2 Power Down Procedure The power down shutdown sequence for the system is the reverse of the power up t...

Page 55: ...X unit LKM This mode of operation requires that one MX15 has the LKM Lock Master option and one or two MX units have the LKS Lock auxiliary option 3 10 1 Clock Lock Configuration Settings Clock and lo...

Page 56: ...M master unit can be operated in external sync mode Furthermore since the MX15 LKM master unit is factory set for Master mode of operation it in turn cannot be used as an Auxiliary source in a clock a...

Page 57: ...r on the front panel For multi cabinet systems turn on the auxiliary unit first and wait for them to cycle on then turn on the master unit 5 Set the output voltage to 0 volt and close the output relay...

Page 58: ...58 Figure 3 15 Functional Test Setup...

Page 59: ...MX The same can be accomplished with an active low TTL input signal It is possible to reverse the polarity of the RI input This requires the use of the following bus command OUTPut RI LEVel HIGH Sets...

Page 60: ...Note that the wiring is not supplied with the system and must be provided by the end user The wire gauge of the load connection must be sized to handle the maximum current in the low voltage range of...

Page 61: ...of the filter Use terminal blocks TB1A phases A and B and TB1B phase C and neutral as indicated in Figure 3 17 For MX15 application only phase A and Neutral connection will be made The load can be con...

Page 62: ...RY keypad 4 1 2 System On Off Circuit Breaker The circuit breaker located on the left side of the front panel disconnects the low voltage supply of the MX Source from the three phase Line input This w...

Page 63: ...nel of the MX Series unit is disabled The BACK key doubles as a LOCAL button that allows the user to regain control of the front panel OVERLOAD The OVERLOAD LED indicates an output overload condition...

Page 64: ...In this mode changes made with the shuttle knob or the data entry keypad will take immediate effect The IMMEDIATE mode is useful for slewing output values such as voltage and frequency and observing t...

Page 65: ...The MEAS key selects the measurement screen There are no user changeable fields in the measurement screen The rotary knob is active while the measurement screen is displayed Additional measurement dat...

Page 66: ...lections made in menus or to active settings made in SET mode 4 1 7 LCD Display The LCD display of the power source provides information on instrument settings and also guides the user through the var...

Page 67: ...n At power up the unit will try to detect a LAN interface If not found a LAN not available message will appear The LAN will not be detected if 1 No LAN option is installed 2 The USB port is connected...

Page 68: ...allows complete instrument settings and transient list programs to be saved to nonvolatile memory CONFIGURA TION The CONFIGURA TIONmenu allows changes to be made to configuration settings such as the...

Page 69: ...SENSE INT IMP REAL FS 0 SYNC INT IMP REAC FS 0 CLOCK INT IMP REAL0in MODE STAN IMP REAC0in ALC STATE ON PHASE OFST 0 0 IMP STATE OFF IMP RES 0m VIEW ANGLE 0 IND 0mH CAL PWORD 0 OUTPUTS N A MVOLT FS 1...

Page 70: ...N A Power On IEC411 N A Screens 1 Initialization ETIME TEMP ETIME 21 20 03 in progress LIMITS TEMP 25 33 C 2 CAL INST LIM VOLT CIC920 1 Rev 1 0 LOW 150 0 3 MODEL MX15 1Pi LIM VOLT SERIAL 54321 HIGH 30...

Page 71: ...ield is selected V RA NGE Selects 150V 300V or 400Vvoltage range if available The value of this field can be changed with the shuttle as long as the active pointer points to the V RA NGE entry PHA SE...

Page 72: ...the desired offset percentage before programming the AC voltage and turning on the output to the EUT CURR Sets the current limit value for the current detection system W hen the load current value exc...

Page 73: ...an be synchronized to an external sync signal by selecting external sync mode CLOCK Selects internal or external clock source The M XSeries controller uses an open air crystal time base with an accura...

Page 74: ...the programmed output voltage is 10V rms or higher No error is generated for settings below10 volts In most situations the A LCmode should be set to REGor ONfor optimal performance Note The A LCmode...

Page 75: ...awn bythe load FREQ The output frequencyis measured at the sense lines TRUEPOW ER This value is the real power MEASUREMENTS 2 V APOW ER This value is the apparent power POW ERFA CTOR This readout show...

Page 76: ...s the denominator This mode can onlybe programmed over the bus by sending the M EA S THD M ODEFUND command A t power up or after a reset command the mode will revert back to RM S PHA SE Relative volta...

Page 77: ...Indicates the status of the transient system A vailable modes of operation are IDLE Transient system is in IDLEor inactive state To start a transient list press the ENTERkeywhile on the TRA NSTA TE f...

Page 78: ...W aveform selection A vailable choices are Sinusoid Square Clipped or anyof the user provided waveforms in waveform memory 1Pi models only PHASE Step Phase angle set point Not relevant for phase A if...

Page 79: ...the same value This saves a lot of data entry time The max slew rate can be set by entering a value of 0 When the enter key is pressed the value will change to MAX If however one or more data points r...

Page 80: ...lt settings ENTRY DESCRIPTION SA V E REG0 15 Saves the selected setup and transient list from memory Setup onlyfor Reg 0 The shuttle knob maybe used to scroll through the available list of setup regis...

Page 81: ...b can be used to scroll through these selections PONSTA TE REG0 RST Determined power on state This setting selects either non volatile REG0 to be recalled automaticallyat power on or factorydefault RS...

Page 82: ...ccess point to another network This value can be changed bypressing the SETkeyand entering a newvalue from the keypad Use the numeric data pad to enter each field To move between the four fields use t...

Page 83: ...ssword must be entered first The output calibration menu can be used to perform routine calibration of the voltage output and programmable impedance The recommended calibration interval is 12 months T...

Page 84: ...output V OLTZERO Zero offset voltage calibration factor IM P REA LFS Full scale resistive output impedance calibration factor IM P REA CFS Full scale inductive output impedance calibration factor IM...

Page 85: ...applications installed in which case this screen will still be shown but has no function Possible applications are DO160 and MIL704 To access either of the application screens position the cursor on t...

Page 86: ...n according to A ppendixAreleased with revF A BD A vionics test A irbus A BD0100 1 8 Option LF LowFrequencyOption Frequencywill be limited to 500Hz M B M ulti BoxOption Each M X 15 in a multiboxconfig...

Page 87: ...in the high voltage range LIMV OLT X form Extra V oltage Range Displays maximum available output voltage in the extra voltage range HVor EVoption LIMFREQ LOW LowFrequencyLimit Displays minimum availab...

Page 88: ...or the entry keypad are immediately reflected at the output To change the output voltage 1 Place the cursor on the VOLT entry 2 Rotate the shuttle knob clockwise to increase the value counterclockwise...

Page 89: ...d 5 Place the cursor on the FREQ entry using the down arrow key 6 Rotate the shuttle knob clockwise to increase the value counterclockwise to decrease the value or enter a new value using the keypad b...

Page 90: ...nder test The total harmonic distortion level may be programmed in percent using the CLIP THD field of the PROGRAM menu Changing the distortion level of the CLIP waveform forces the AC source to regen...

Page 91: ...GR x where x is 0 3 depending on which group is to be selected 2 To activate your new selection YOU MUST CYCLE THE POWER so the AC source re initializes If the source is operated over the bus a IEEE 4...

Page 92: ...the selected waveform Using the returned value as part of a program will prevent range errors 4 4 5 Frequency Response Restrictions The user may create a waveform that contains any number of harmonic...

Page 93: ...during keyboard entry Remote transient entry will not check for the error until transient execution 4 4 6 Switching Waveforms Waveforms can be switched as part of the transient system Each transient t...

Page 94: ...l cause the screen to cycle through all available measurement screens 4 5 1 Standard Controller Measurements For MX Series power sources with the 1 standard controller the following two measurement sc...

Page 95: ...e user selects a measurement screen for display the AC source first updates all the measurement parameters before displaying the requested screen This process may take up to a second Consequently pres...

Page 96: ...y contribution to the rms value of voltage and current above this cutoff frequency will not be reflected in the MX Series measurements When using an external measurement reference this may account for...

Page 97: ...e for both voltage and frequency 4 7 2 Using Transient Modes The voltage can be programmed in the following transient operating modes STEP causes the output to permanently change to its triggered valu...

Page 98: ...a Pulse transient include the pulse count pulse period and pulse duty cycle An example of a Pulse transient is shown in Figure 4 10 In this case the count is 4 the pulse period is 16 6 ms or 60 Hz and...

Page 99: ...ither step changes maximum slew rate or ramps specified slew rates The section provides some examples of programming output changes transients Transients are defined as a series of numbered steps in a...

Page 100: ...ng transient lists each list must be entered sequentially starting with step 0 If a list point is not yet set the step number cannot be increased past it The following sample illustrates the use of tr...

Page 101: ...eforms may be programmed on different phases during transient execution Figure 4 13 illustrates the concept of using different waveforms at different steps in a transient list In this case the change...

Page 102: ...oose your programmed transient list However transient programs may be saved in nonvolatile memory for later recall This allows multiple transient list programs to be recalled quickly without the need...

Page 103: ...input is connected to the three phase input transformer primary The input transformer provides the required isolation between input and output of the MX and accommodates various input voltage ranges b...

Page 104: ...current sensor board in conjunction with the CPU controller also supports the programmable RMS current limit function The system interface board controls all interaction between controller power modu...

Page 105: ...board Display Board The keyboard display assembly is assembly A5 It is mounted to the front panel and holds the 21 rubber keys It also has the LCD display A shaft encoder is mounted on the board that...

Page 106: ...106 Figure 5 2 MX Series Detailed Block Diagram...

Page 107: ...MX15 Series 107 Figure 5 3 Power Module Detailed Block Diagram...

Page 108: ...unit with CPU controller assembly installed the other the Auxiliary in unit without CPU controller or with CPU controller disabled The CPU controller can be disabled using the internal DIP switch loc...

Page 109: ...er module is located in the center of the chassis and can be removed from the front after removing the front cover Each power module is fully self contained and forms a complete AC to AC or AC to DC c...

Page 110: ...uration thus producing either a high 300 Vac 400 Vdc or low 150 Vac 200 Vdc output voltage range The modulator contains several feedback loops that control the current sharing and output regulation of...

Page 111: ...MX15 111 Figure 5 5 Amplifier Board Layout...

Page 112: ...s routed to the modulator board to regulate current sharing and peak current limiting 5 7 5 Fan Supply Board The Fan Supply board is located in the wind tunnel of the PFC section at the bottom of the...

Page 113: ...VDC ARE PRESENT IN CERTAIN SECTIONS OF THIS POWER SOURCE THIS EQUIPMENT GENERATES POTENTIALLY LETHAL VOLTAGES DEATH DEATH ON CONTACT MAY RESULT IF PERSONNEL FAIL TO OBSERVE SAFETY PRECAUTIONS DO NOT...

Page 114: ...system is used is unusual it may be better to calibrate it at different operating points than the ones used in this manual Also if the required load values for current calibration are not available t...

Page 115: ...bration screen The calibration password is always 5000 and may be entered using the numeric keypad Once entered the calibration screens remain accessible until the MX unit is powered down Type 5000 an...

Page 116: ...rrent shunt in series with the load to measure the AC and DC load current When programming a DC load always program the output voltage to 0 volts before changing the output load This will prevent load...

Page 117: ...arameter and press the ENTER key Save this value by pressing the SET key Note This process may take as long as a few minutes to complete after the enter key is pressed DC Current Full scale Apply a lo...

Page 118: ...the ALC mode and allow the output on all phases to settle Next proceed to the output calibration screen Select the VOLT FS parameter and enter the set voltage in the full scale calibration window foll...

Page 119: ...15 To make this adjustment the front cover must first be removed in order to get access to the power module output terminals Proceed as follows 1 Shut off all power to the cabinets Disconnect the two...

Page 120: ...nt and record this value I 5 Calculate the resistive and inductive component R and L using the formulas shown in Table 6 5 6 Enter these values in the OUTPUT CAL screen for the IMP REAL MIN and IMP RE...

Page 121: ...L M easured RM S voltage under no load V L M easured RM S voltage under load I M easured RM S current F Source frequency 50 Hz Phase angle shift between load and no load conditions Record phase angle...

Page 122: ...own to the module level Only a qualified electronic technician should attempt this level troubleshooting 7 3 Basic operation Table 7 1 Basic Symptoms 7 3 1 Excessive Output Voltage CAUSE SOLUTION Exte...

Page 123: ...perating load with too high inrush or start up currents Consult factoryfor application advice 7 3 6 No Output and No Lights on Front Panel CAUSE SOLUTION Input circuit breaker switched off Switch the...

Page 124: ...LIED 7 4 1 Switch Off Unit Switch off the unit at the circuit breaker on the front panel as well as removing the input power from the unit WARNING Wait 10 minutes for all internal capacitors to discha...

Page 125: ...d it will be necessary to remove the power module from the chassis for closer inspection WARNING Wait 10 minutes for all internal capacitors to discharge To remove the power module proceed as follows...

Page 126: ...device will also short When these devices short one or more of the 30A fuses F1 through F8 on the DC power distribution board will be open An amplifier device failure is not audible at all so there m...

Page 127: ...ort COM port A RS2321 serial cable P N 7000 263 2 This cable is provided in the MX15 Series ship kit If lost refer to the MX Series programming manual PN 7003 961 for cable pin out information or cont...

Page 128: ...This screen shows the RS232 setup parameters that are used in the boot loader mode Now launch the Flash Loader utility program FlashLoaderComm exe Select the COM port to be used default is COM1 Leave...

Page 129: ...e revision displayed during initialization to confirm the new firmware is now installed 7 7 3 Flash download Messages One or more messages may appear during this process The table below shows some of...

Page 130: ...111 1 61 2 50 D 01 V 1 K 1 245235 Relay 3C 30A 24V DC Deltrol Controls 21014 82 1 K 7 245235 Relay 3C 30A 24V DC Deltrol Controls 21014 82 1 K 2 245243 Relay 3C 90A 24V DC Cerus Industrial Orion CRD 5...

Page 131: ...ssy Fan Control A M ETEK 1 A 7 A 8 7003 717 1 PCA ssy Snubber A M ETEK 1 A 7 A 14 7003 713 1 PCA ssy PW RInterconn A M ETEK 1 A 7 B1 241183 FA N 6 ROTRON JQ24B2 1 A 7 B2 241183 FA N 6 ROTRON JQ24B2 1...

Page 132: ...7003 418 1 7003 425 1 7003 433 2 5 F1 270233 FUSE 100A 500V Ferraz Shawmut A 50QS100 4 1 A 7 F1 F8 270168 FUSE 30A 600V Bussmann K TK 30 Littlefuse K LK 30 8 7003 729 1 Low Voltage Power Supply 7003 7...

Page 133: ...tion but the standard 0 150 V RMS and 0 300 V RMS remain available even if the HV option is installed If the HV option is installed there will be three voltage ranges that can be selected from the PRO...

Page 134: ...n 160 RTCA DO160 rev D Tests Firmware 9 3 1 1 General This user manual assumes that the user is familiar with the text of the relevant DO160 section 16 test standard No attempt is made to explain or e...

Page 135: ...maximum 3 Voltage unbalance 9 3 1 3 3 ABNORMAL TEST AC Source 1 Abnormal Voltage minimum 2 Abnormal Voltage maximum 3 Voltage Drop 4 Voltage Surge 5 Frequency Transients test group 1 only 9 3 1 4 Fron...

Page 136: ...entry using the up and down cursor keys Press the ENTER key to select the NORMAL STATE screens The screen will appear as shown in Figure 9 3 Figure 9 3 Normal state screens The DO160 NORMAL screens h...

Page 137: ...N A N A N A N A Frequency 420 410 650 800 Standard Group Phases Group1 Group2 Group3 V oltage 1 122 122 122 3 N A N A N A Frequency 410 650 800 Table 9 2 Normal Voltage and Frequency Maximum This tes...

Page 138: ...as defined in Figure 9 4 This test will last for 2 minutes Note that the Airbus voltage modulation test levels are specified in peak to peak voltage instead of Vrms Table 9 3 shows the levels for the...

Page 139: ...MX15 139 Figure 9 4 Voltage Modulation Frequency characteristics...

Page 140: ...lue equal to the modulation rate in Hz This value must be between 0 01 Hz and 100 Hz The frequency modulation is calculated based on the modulation rate as defined in Figure 9 5 This test will last fo...

Page 141: ...rcuits NOTES 1 Definitions T1 Power interrupt time T2 Time it would take for the applied voltage to decay from V nom to zero volts T3 Time it would take for the applied voltage to rise from zero to V...

Page 142: ...wer source will be switched back to the low range automatically Voltage Time Seq No RTCA Group 1 Group 2 Group 3 ALL 1 115 115 115 115 5 M inute 2 160 160 160 170 30msec 3 115 115 115 115 5 Sec 4 60 7...

Page 143: ...6 apply to A CF only FREQUENCY VARIATION Group2 A NF and Group3 A WF only Seq No Initial Frequency Slew rate Final Frequency Group2 Group3 Hz Sec Group2 Group3 1 360 360 100 650 800 2 650 800 100 or 2...

Page 144: ...age 1 100 100 100 100 3 N A N A N A N A Frequency 360 360 360 360 Standard Group Phases Group1 Group2 Group3 V oltage 1 104 104 104 3 N A N A N A Frequency 360 360 360 Table 9 7 Emergency Voltage and...

Page 145: ...NORMAL screens The screen will appear as shown in Figure 9 9 Figure 9 9 Abnormal Screen The ABNORMAL SCREEN has the following tests 1 VOLT MAX 2 VOLT MIN 3 VOLT UNBALNCE 4 VOLT SURG 5 VOLT DROP 6 FREQ...

Page 146: ...l repeat the test using Table 9 10 for the voltage setting and Table 9 9 for the frequency setting The key backspace will terminate the test at any time VOLT UNBALANCE This test is not available on th...

Page 147: ...10 sec FREQUENCY TRANSIENTS Group 1 only Seq No Frequency Time 1 400 5 minutes 2 480 5 sec 3 400 10 sec 4 320 5 sec 5 400 10 sec Table 9 11 Abnormal Frequency Transient This test will set the voltage...

Page 148: ...that the user is familiar with the text of the relevant MIL STD 704 test standard No attempt is made to explain or elaborate on the actual test specification The MX15 supports two different implement...

Page 149: ...low and high test 9 Transient Frequency low and high test DC Mode 1 Steady State Voltage test 2 Ripple test 9 4 4 2 EMERGENCY STATE AC Mode 1 Emergency Voltage minimum and maximum test 2 Emergency Fr...

Page 150: ...he Revision can be changed from the front panel Scroll to the REVISION entry using the up and down cursor keys Figure 9 11 Use the shuttle to change the selection 9 4 5 2 Nominal Frequency Selection T...

Page 151: ...PHASE DIFFERENCE 5 VOLT MODULATION 6 FREQ MODULATION 7 VOLT TRANSIENT 8 FREQ TRANSIENT 9 DISTORTION The above tests can be selected by scrolling to the highlighted selection using the up and down cur...

Page 152: ...E DIFFERENCE This test applies to three phase systems only The phase angle for the selected phase will change relative to phase A in the following sequence If phase B is selected 236 for 1 minute 244...

Page 153: ...ill cause the EUT to lose power momentarily If this is not acceptable the power source must be left in high range at all times After this sequence a 5 second delay will be inserted at the nominal test...

Page 154: ...ll be inserted at the nominal test frequency The key backspace will terminate the test at any time 9 4 7 EMERGENCY AC TESTS From the MIL704 main menu Figure 9 11 scroll to the EMERGENCY entry using th...

Page 155: ...he ENTER key to select the ABNORMAL screens The screen will appear as shown in Figure 9 14 Figure 9 14 Abnormal Screens The ABNORMAL SCREEN has the following tests 1 OVER VOLTAGE 2 UNDER VOLTAGE 3 OVE...

Page 156: ...any time OVER FREQUENCY This test will change the output frequency in the sequence shown in Table 9 15 before returning to the steady state frequency The key backspace will terminate the test at any t...

Page 157: ...up and down cursor keys Press the ENTER key to select the STEADY STATE screen The screen will appear as shown Figure 9 16 Figure 9 16 Steady State DC The MIL704 STEADY STATE screen has the following...

Page 158: ...select the TRANSIENT screen The screen will appear as shown in Figure 9 17 Figure 9 17 Transient Menu The Transient Test has the following tests 1 HIGH VOLTAGE 2 LOW VOLTAGE HIGH VOLTAGE This test wil...

Page 159: ...m the MIL704 DC MENU scroll to the ABNORMAL DC entry using the up and down cursor keys Press the ENTER key to select the ABNORMAL screen The screen will appear as shown in Figure 9 18 Figure 9 18 Abno...

Page 160: ...es UNDER VOLTAGE This test will change the output voltage for the selected phase in the following sequence 1 28V system 0V for 7sec 20V for 93sec 2 270V system 0V for 7sec 240V for 93sec The key backs...

Page 161: ...the Virtual Panels please refer to the Avionics Software Manual CI part no 4994 971 included on CDROM 9 6 Option 787 Boeing B787 0147 Test For information regarding the operation of the Boeing B787 0...

Page 162: ...METER screen shown in Figure 9 20 has the following fields Figure 9 20 Watt Hour Meter Screen 1 WHM STATE This field will activate the watt hour measurements Moving the shuttle clockwise when the fiel...

Page 163: ...ming manual P N 7003 961 9 8 3 Standard Revisions and EUT Classes The 411 option supports both the first 1994 06 and the second edition 2004 03 of the IEC 61000 4 11 test standard Generic tests files...

Page 164: ...Hz 2 Voltage mode to AC 3 Waveform to sine wave 9 9 3 Front Panel Entry No front panel operation is available for the IEC 61000 4 13 option on the MX15 Series AC power source Instead use of the provid...

Page 165: ...CREEN The inter harmonics screen will appear as shown in Figure 9 23 Use the up and down keys to move between the screens The screens have the following parameters Figure 9 23 INTERHARMONICS SCREENS 1...

Page 166: ...s set in the REGENERATE CONTROL screens the output voltage of the MX will be increased gradually in an attempt to reduce the amount of current being fed back Note that there is no other way for the MX...

Page 167: ...UT if the MX could not maintain the current at set CURR value in the regenerative screens after a time specified by the DELAY If the UVOLT will not control the shutdown of the UUT then this value shou...

Page 168: ...elta Frequency 0 0 to 6 0 Hz This setting determines the size of the frequencyshift that will be applied to the EUTafter the current limit has been exceeded If set to 0 0 Hz no frequencyshift will be...

Page 169: ...nized See SCPI section of programming manual 104 Data type error Data type invalid Check command for supported data types 108 Parameter not allowed One or more additional parameters were received Chec...

Page 170: ...value Parameter value is not supported Check programming manual for correct parameters 226 Lists not same length One or more transient lists programmed has different length A ll lists must be of same...

Page 171: ...nce Load voltage kickback etc 2 Current limit fault Current limit exceeded Load exceeds current limit and unit is in Constant V oltage CV mode of operation Reduce load or increase CL setting 3 Tempera...

Page 172: ...time to at least 1 msec 19 Clock and sync must be internal Operation not possible with external clock Switch to internal sync Default 20 Input buffer full Too much data received Break up data in smal...

Page 173: ...Controllers programable 20 Cooling 18 current voltage sensor 108 current limit 104 custom waveforms 90 creating 90 deleting 91 downloading 91 D DC offset HV range 133 Dimensions 18 DIP switch 53 Dist...

Page 174: ...output frequency 71 noise spectrum 28 on off key 65 voltage 71 Output Coupling 12 22 output relay 65 Output Status 16 over current 108 Overcurrent 18 overload 63 Overtemperature 18 Overvoltage 18 P P...

Page 175: ...cution 102 Transient list execution 77 transients list 99 pulse 98 step 97 switching waveforms 101 Transients Front panel data entry 78 Input 18 Trigger input BNC 16 output BNC 16 troubleshooting 122...

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