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hot water taps used by these people or at the solar water 
heater. Mixing valves are available at plumbing supply or 
hardware stores. Follow manufacturers instructions for 
installation of the valves.  Before changing the factory 
setting of the thermostat, read the Temperature Adjustment 
section. 

KEEPING THE THERMOSTAT SETTING AT 120°F  

WILL REDUCE THE RISK OF SCALDS

. Never allow 

small children to use a hot water tap, or to draw their own 
bath water.  Never leave a child or handicapped person 
unattended in a bathtub or shower.

TEMPERATURE SETTINGS 

NOTE: This residential solar water heater will not supply 
sanitizing hot water for dishwashers.  

The thermostat is factory set at its lowest position which 
approximates 120°F and is adjustable if a different water 
temperature is desired. For best system savings this 
temperature should not be changed. Read all warnings in 
this manual and on the solar water heater before proceeding.

ADJUSTABLE

THERMOSTAT

WITH

HIGH LIMIT

HIGH LIMIT

CONTROL

RESET

BUTTON

Figure 8.

Water 

Temperature °F

Time for 1st Degree 

Burn 

(Less Severe Burns)

Time for Perma-

nent Burns 2nd & 

3rd Degree (Most 

Severe Burns)

110
116
116

122
131
140
149
154

(normal shower temp.)

(pain threshold)

35 minutes

1 minute

5 seconds
2 seconds

1 second

instantaneous

45 minutes

5 minutes

25 seconds

5 seconds
2 seconds
1 seconds

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)

Table 2.

TEMPERATURE ADJUSTMENT 

To adjust the temperature setting:

1. Turn “OFF” the electrical power to the water heater, at 

the junction box.

HAZARD OF ELECTRICAL SHOCK!  Failure to turn 
“OFF” electric power to the solar water heater will result 
in the possibility of DEATH, SERIOUS BODILY INJURY 
OR PROPERTY DAMAGE.

2.  Take off the access panel and fold away the insulation.

3.  Turn the water temperature dial clockwise ( 

 ) to 

increase the temperature, or counterclockwise ( 

 ) to 

decrease the temperature.

4.  Fold the insulation back in place and replace the access 

panel.

5. Turn “ON” the power supply.

A non-adjustable high temperature limit control operates 
before steam temperatures are reached.  The high limit is 
in the same area as the upper thermostat and must be reset 
manually when it activates.  BECAUSE THE HIGH LIMIT 
ACTIVATES ONLY WHEN ABNORMALLY HIGH WATER 
TEMPERATURES ARE PRESENT, IT IS IMPORTANT 
THAT A QUALIFIED SERVICE AGENT BE CONTACTED 
TO DETERMINE THE REASON FOR OPERATION 
BEFORE RESETTING.

TANK SENSOR 

The surface mount tank sensor should be attached to the 
sensor stud behind the lower door by placing the hole in 
the sensor over the stud provided and securing in place 
with a nut.  The end of the tank sensor shall be connected 
to the red wires in the opening with wire nuts (with no 
regard for polarity).  The other ends of the red temperature 
sensor extension extend from the top of the tank and shall 
be connected to the controller in the tank sensor position.

DRAINING 

It is recommended that the storage tank be drained and 
fl ushed every 6 months to remove sediment which may 
build up during operation. The water heater should be 
drained if being shut down during freezing temperatures. 
To drain the tank, perform the following steps:

1.  Turn off power to the water heater.
2.  Open a nearby hot water faucet until the water is no 

longer hot. 

3.  Close the cold water inlet valve.
4.  Connect a hose to the drain valve and terminate it to 

an adequate drain or external to the building.

5.  Open the water heater drain valve and allow all of the 

water to drain from the tank. Flush the tank with water 
as needed to remove sediment.

6.  Close the drain valve, refi ll the tank, and restart the 

heater as directed in this manual.

If the water heater is going to be shut down for an extend-
ed period, the drain valve should be left open.

IMPORTANT: Condensation may occur when refi lling  the 
tank and should not be confused with a tank leak.

If the solar water heater is to be shut off and exposed to 

Summary of Contents for SRCC OG-100

Page 1: ...TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOUARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER Instruction Manual RESIDENTIAL SOLAR WAT...

Page 2: ...he water heater as they relate to the installation of electric water heaters The qualified installer must have a thorough understanding of the water heater Instruction Manual Service Agency A service...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...erated to keep the water hot throughout the rest of the day and night However on days when the sky is cloudy or when large quantities of hot water are being used we recommend leaving the backup heater...

Page 5: ...R COLLECTOR INSTALLATION 13 Collector Location 13 General Considerations 13 Collector Orientation 13 14 Spanner Mounting 15 17 Attaching Collector to Mounting Brackets 18 Collector Piping 19 Collector...

Page 6: ...G THE SOLAR WATER HEATER SECTION INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM 6 Maximum Air Gap Piped To An Adequate Drain At Least 2 Greater Than The...

Page 7: ...PRESSURE RELIEF VALVE For protection against excessive pressures and temperatures in this water heater install temperature pressure protective equipment required by local codes but not less than a com...

Page 8: ...e a choice of where to install the solar water heater these ideas may help you decide 1 Put the solar water heater indoors as close as possible to where you use the most hot water This water heater is...

Page 9: ...ater heater is installed in a closed water system such as one having a back flow preventer check valve or water meter with check valve in the cold water supply line means shall be provided to control...

Page 10: ...t voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from the fuse box or circuit...

Page 11: ...rclockwise to decrease the temperature 4 Fold the insulation back in place and replace the access panel 5 Turn ON the power supply A non adjustable high temperature limit control operates before steam...

Page 12: ...al anode rod may be available if water odor or discoloration occurs NOTE This rod may reduce but not eliminate water odor problems The water supply system may require special filtration equipment from...

Page 13: ...rated assemblies Ensure the mounting surface is solid and able to with stand in excess of 330lbs 150kg of pull force that may be encountered during high winds Consult a structural engineer if in doub...

Page 14: ...204 244 295 9 2 12 69 78 90 104 123 139 157 180 205 14 3 12 63 69 78 88 101 111 123 136 149 18 4 12 59 64 71 78 88 96 105 115 123 23 5 12 54 59 64 70 77 83 89 96 102 27 6 12 52 55 59 64 70 75 80 86 9...

Page 15: ...en determined that the spanner mounting method is the most suitable for this application Consult with your installer if other mounting means are required for your installation 1 After locating the mou...

Page 16: ...HORIZONTAL MOUNTING RAFTER MOUNTING BRACKET RAFTER Figure 14 Figure 15 B B C C A DRILL POINTS CLEARANCE HOLE for 5 16 BOLT RAFTER D BASED ON 16 CENTER RAFTERS B B C C A DRILL POINTS CLEARANCE HOLE for...

Page 17: ...SCREWS FENDER WASHER LOCK WASHER NUT ROOF RAFTER SPACER BLOCK Figure 16 Table 4 IF MOUNTING WITH AN OPTIONAL TILT MOUNT KIT FOR OPTIMAL COLLECTOR ANGLE REFER TO ITS INSTRUCTION SHEET FOR THE APPLICAB...

Page 18: ...unting brackets prior to raising the collectors The collector can then be set on the lower mounting brack ets while the top clips are fastened over the lip on the collector frame 4 After the solar col...

Page 19: ...spacing of collectors as attachment of piping is easiest with properly aligned collectors The connection between the collector panels is made with copper unions or couplings To aid in installation th...

Page 20: ...ration Ensure that all roof penetrations required to plumb and mount the solar collector are properly flashed and sealed in accordance with standard roofing practices The return and supply lines shoul...

Page 21: ...a com parable level of knowledge specialist The following must be observed during installation and start up Relevant local and national codes Accident prevention regulations of the professional associ...

Page 22: ...HARGE LINE DRAIN VALVE CONNECTION SET WITH EXPANSION TANK Figure 22 6 Connect a discharge line to the pressure relief valve in the solar circuit 7 Connect the stainless steel corrugated hose to the sa...

Page 23: ...ed to pump to the tank return threaded fitting Figure 25 FUNCTION Check valves The solar station is equipped with check valves in the supply and the return ball valve J Q For filling venting and flush...

Page 24: ...priate drain 12 Turn the supply ball valve b to 90 horizontal so that the valve is closed 13 Turn on the supply water and open the fill valve d then leave running for 15 minutes to flush debris out of...

Page 25: ...st the solar pump speed using the pump speed selector on the side of the pump f Set the speed to the lowest level possible to achieve the recommended system flow rate See Table 5 NUMBER OF COLLECTORS...

Page 26: ...r loop pump upper primary and one for the water loop pump lower secondary Relay 1 primary pump 18 Line power R1 17 Neutral N 13 Ground Relay 2 secondary pump 16 Line power R2 15 Neutral N 14 Ground Th...

Page 27: ...d button down for 2 seconds and the system setting screens can then be shown If an adjustable value is shown on the display is indicated To change the set value press the Set button 3 so that flashes...

Page 28: ...quickly blinking if there is a sensor error Operation control lamp indication Constantly green system operation normal Red green blinking initialization phase manual operation Red blinking sensor err...

Page 29: ...ssioning menu press button 3 The controller is now ready for operation with typical settings to suit the system layout The settings made in the commissioning menu can be changed later on in the corres...

Page 30: ...e value for heat quantity will be set to 0 In order to finish the reset procedure the set button 3 must be pressed in order to confirm In order to interrupt the reset procedure no button should be pre...

Page 31: ...ep If the temperature decreases the secondary pump will decrease by 1 step followed by the primary pump n1MN n2MN Minimum pump speed Adjustment range 30 to 100 Recommended setting 30 A relative minimu...

Page 32: ...available when OCF is active CFRF Antifreeze temperature off Adjustment range 40 to 50 F Recommended setting 41 F Channel only available when OCF is active O TC Tube collector function Adjustment OFF...

Page 33: ...MAN1 MAN2 as follows Operating mode OFF relay off flashing AUTO relay in automatic operation ON relay on flashing n1 2 LO minimum speed Note Always adjust the operating mode back to Auto when the cont...

Page 34: ...valve in solar pump station Inspect valve and repair or replace Cold water supply dip tube Missing or defective Replace dip tube Collectors Absorber coating degradation Replace collector Collector pan...

Page 35: ...er fuse Repair or replace Flow rated too high or too low Adjust flow rate Faulty pump Listen for irregular noises in pump operation Feel collector feed and return line for temperature difference Ensur...

Page 36: ...tial set too low Reset off differential according to recommendation Controller set to on position Set system operation to Auto Pump operated but no fluid flows from collectors Air Scoop System air loc...

Page 37: ...pressure drops unexpectedly contact your installation contractor immediately to diagnose the problem and recharge the system SOLAR PANEL CLARITY If you live in a dusty climate once a month wash off d...

Page 38: ...Loop Dip Tube w Nipple 9006790005 12 Plastisert Nipple 9003976015 13 T P Valve 9000728015 14 Drain Valve 9003906015 SOLEX DWHX PUMP STATION SERVICE PARTS 15 Temperature Gauge Supply Red 9007789005 16...

Page 39: ...l Protection Exposure Limits Component List Type Value Propylene glycol Personal Protection Eye Face Protection Use safety glasses Skin Protection Wear clean body covering clothing Hand protection Use...

Page 40: ...40...

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