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4

Thank You

 for purchasing this water heating system.  

Properly installed and maintained, it should give you years 
of trouble free service.

Abbreviations Found In This Instruction Manual:
•  ANSI - American National Standards Institute
•  ASME - American Society of Mechanical Engineers
•  GAMA - Gas Appliance Manufacturers Association 
•  NEC - National Electrical Code
•  NFPA - National Fire Protection Association
•  UL - Underwriters Laboratories Inc.
•  SRCC - Solar Rating and Certification Corp.

SYSTEM 

DESCRIPTION    

This Solar Water Heating System consists of four main 
parts — the solar collectors, the solar pump station, the 
solar storage tank, and the plumbing for the heat transfer 
fl uid.

The solar pump station uses a pump to circulate a heat-
transfer  fl uid through the “collector loop”.  This collector 
loop includes the solar collectors, the fl uid lines or “line-
set” and a heat exchanger. The collector loop is a “closed 
loop”, meaning there is no contact of the heat transfer fl uid 
with your potable water or with the atmosphere. The collec-
tor loop contains only a small volume of heat-transfer fl uid 
which is non-toxic and freeze-protected to -30°F (Freeze 
tolerance limits are based upon an assumed set of environ-
mental conditions). Though freeze protection may not be 
necessary in all areas, the heat-transfer fl uid also contains 
corrosion inhibitors which protect the system components, 
has an elevated boiling point, and is suitable throughout 
North America.

When exposed to sunlight, the solar collectors get hot. 
As the heat-transfer fl uid passes through the collectors, 
it absorbs the heat and then travels down the line-set to 
the tank. The hot fl uid passes through the heat exchanger 
and heat is transferred to the potable water. After giving up 
its heat to the potable water, the cool heat-transfer fl uid is 
pumped back to the solar collectors to be heated again. 
Hot potable water is stored in the solar storage tank.

The auxiliary or back-up electric-heating guarantees hot 
water even under poor solar conditions (at night or when 
very cloudy).  The minimum acceptable temperature set-
point is specifi ed in local plumbing codes.

You can save the most money on your water-heating bills 
by using the backup heater on your system as little as pos-
sible.  If the sun shines brightly between 10 am and 3 pm, 
enough heat will normally be generated to keep the water 
hot throughout the rest of the day and night.

However, on days when the sky is cloudy or when large 
quantities of hot water are being used, we recommend 
leaving the backup heater turned on and set to 120° F to 
provide adequate hot water.

PREPARING FOR THE INSTALLATION                          

1.  Read the “General Safety” section of this manual first and 

then the entire manual carefully.  If you don’t follow the 
safety rules, the water heater will not operate properly.  It 
could cause DEATH, SERIOUS BODILY INJURY,  AND/
OR PROPERTY DAMAGE.

  This manual contains instructions for the installation, 

operation, and maintenance of the solar water heater.  
It also contains warnings throughout the manual that 
you must read and understand.  All warnings and all 
instructions are essential to the proper operation of 
the water heater and your safety.  

READ THE ENTIRE 

MANUAL BEFORE ATTEMPTING TO INSTALL OR 
OPERATE THE WATER HEATER.

2.  The installation must conform with these instructions 

and the local code authority having jurisdiction and the 
requirements of the power company. In the absence of 
local code requirements follow NFPA-70, the National 
Electrical Code (current edition), which may be 
ordered from: National Fire Protection Association, 1 
Batterymarch Park, Quincy, MA 02169.

3.  If after reading this manual you have any questions or 

do not understand any portion of the instructions, call the 
local utility or the manufacturer whose name appears on 
the rating plate.

4. Carefully plan your intended placement of the water heater 

and collectors. INSTALLATION OR SERVICE OF THIS 
WATER HEATER REQUIRES ABILITY EQUIVALENT 
TO THAT OF A LICENSED TRADESMAN IN THE FIELD 
INVOLVED. PLUMBING AND ELECTRICAL WORK ARE 
REQUIRED.

 

Examine the location to ensure the water heater complies 
with the “Facts to Consider About the Location” section 
in this manual.

5.  For California installation this water heater must be 

braced, anchored, or strapped to avoid falling or moving 
during an earthquake.  See instructions for correct 
installation procedures.  Instructions may be obtained 
from California Office of the State Architect, 400 P Street, 
Sacramento, CA 95814.

6.  Massachusetts Code requires this water heater to be 

installed in accordance with Massachusetts 248-CMR 
2.00: State Plumbing Code and 248-CMR 5.00. 

7.  The solar energy system described by this manual, when 

properly installed and maintained, meets the minimum 
standards established by the SRCC. This certification 
does not imply endorsement or warranty of this product 
by SRCC.

INTRODUCTION

Summary of Contents for SRCC OG-100

Page 1: ...TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOUARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER Instruction Manual RESIDENTIAL SOLAR WAT...

Page 2: ...he water heater as they relate to the installation of electric water heaters The qualified installer must have a thorough understanding of the water heater Instruction Manual Service Agency A service...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...erated to keep the water hot throughout the rest of the day and night However on days when the sky is cloudy or when large quantities of hot water are being used we recommend leaving the backup heater...

Page 5: ...R COLLECTOR INSTALLATION 13 Collector Location 13 General Considerations 13 Collector Orientation 13 14 Spanner Mounting 15 17 Attaching Collector to Mounting Brackets 18 Collector Piping 19 Collector...

Page 6: ...G THE SOLAR WATER HEATER SECTION INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM 6 Maximum Air Gap Piped To An Adequate Drain At Least 2 Greater Than The...

Page 7: ...PRESSURE RELIEF VALVE For protection against excessive pressures and temperatures in this water heater install temperature pressure protective equipment required by local codes but not less than a com...

Page 8: ...e a choice of where to install the solar water heater these ideas may help you decide 1 Put the solar water heater indoors as close as possible to where you use the most hot water This water heater is...

Page 9: ...ater heater is installed in a closed water system such as one having a back flow preventer check valve or water meter with check valve in the cold water supply line means shall be provided to control...

Page 10: ...t voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from the fuse box or circuit...

Page 11: ...rclockwise to decrease the temperature 4 Fold the insulation back in place and replace the access panel 5 Turn ON the power supply A non adjustable high temperature limit control operates before steam...

Page 12: ...al anode rod may be available if water odor or discoloration occurs NOTE This rod may reduce but not eliminate water odor problems The water supply system may require special filtration equipment from...

Page 13: ...rated assemblies Ensure the mounting surface is solid and able to with stand in excess of 330lbs 150kg of pull force that may be encountered during high winds Consult a structural engineer if in doub...

Page 14: ...204 244 295 9 2 12 69 78 90 104 123 139 157 180 205 14 3 12 63 69 78 88 101 111 123 136 149 18 4 12 59 64 71 78 88 96 105 115 123 23 5 12 54 59 64 70 77 83 89 96 102 27 6 12 52 55 59 64 70 75 80 86 9...

Page 15: ...en determined that the spanner mounting method is the most suitable for this application Consult with your installer if other mounting means are required for your installation 1 After locating the mou...

Page 16: ...HORIZONTAL MOUNTING RAFTER MOUNTING BRACKET RAFTER Figure 14 Figure 15 B B C C A DRILL POINTS CLEARANCE HOLE for 5 16 BOLT RAFTER D BASED ON 16 CENTER RAFTERS B B C C A DRILL POINTS CLEARANCE HOLE for...

Page 17: ...SCREWS FENDER WASHER LOCK WASHER NUT ROOF RAFTER SPACER BLOCK Figure 16 Table 4 IF MOUNTING WITH AN OPTIONAL TILT MOUNT KIT FOR OPTIMAL COLLECTOR ANGLE REFER TO ITS INSTRUCTION SHEET FOR THE APPLICAB...

Page 18: ...unting brackets prior to raising the collectors The collector can then be set on the lower mounting brack ets while the top clips are fastened over the lip on the collector frame 4 After the solar col...

Page 19: ...spacing of collectors as attachment of piping is easiest with properly aligned collectors The connection between the collector panels is made with copper unions or couplings To aid in installation th...

Page 20: ...ration Ensure that all roof penetrations required to plumb and mount the solar collector are properly flashed and sealed in accordance with standard roofing practices The return and supply lines shoul...

Page 21: ...a com parable level of knowledge specialist The following must be observed during installation and start up Relevant local and national codes Accident prevention regulations of the professional associ...

Page 22: ...HARGE LINE DRAIN VALVE CONNECTION SET WITH EXPANSION TANK Figure 22 6 Connect a discharge line to the pressure relief valve in the solar circuit 7 Connect the stainless steel corrugated hose to the sa...

Page 23: ...ed to pump to the tank return threaded fitting Figure 25 FUNCTION Check valves The solar station is equipped with check valves in the supply and the return ball valve J Q For filling venting and flush...

Page 24: ...priate drain 12 Turn the supply ball valve b to 90 horizontal so that the valve is closed 13 Turn on the supply water and open the fill valve d then leave running for 15 minutes to flush debris out of...

Page 25: ...st the solar pump speed using the pump speed selector on the side of the pump f Set the speed to the lowest level possible to achieve the recommended system flow rate See Table 5 NUMBER OF COLLECTORS...

Page 26: ...r loop pump upper primary and one for the water loop pump lower secondary Relay 1 primary pump 18 Line power R1 17 Neutral N 13 Ground Relay 2 secondary pump 16 Line power R2 15 Neutral N 14 Ground Th...

Page 27: ...d button down for 2 seconds and the system setting screens can then be shown If an adjustable value is shown on the display is indicated To change the set value press the Set button 3 so that flashes...

Page 28: ...quickly blinking if there is a sensor error Operation control lamp indication Constantly green system operation normal Red green blinking initialization phase manual operation Red blinking sensor err...

Page 29: ...ssioning menu press button 3 The controller is now ready for operation with typical settings to suit the system layout The settings made in the commissioning menu can be changed later on in the corres...

Page 30: ...e value for heat quantity will be set to 0 In order to finish the reset procedure the set button 3 must be pressed in order to confirm In order to interrupt the reset procedure no button should be pre...

Page 31: ...ep If the temperature decreases the secondary pump will decrease by 1 step followed by the primary pump n1MN n2MN Minimum pump speed Adjustment range 30 to 100 Recommended setting 30 A relative minimu...

Page 32: ...available when OCF is active CFRF Antifreeze temperature off Adjustment range 40 to 50 F Recommended setting 41 F Channel only available when OCF is active O TC Tube collector function Adjustment OFF...

Page 33: ...MAN1 MAN2 as follows Operating mode OFF relay off flashing AUTO relay in automatic operation ON relay on flashing n1 2 LO minimum speed Note Always adjust the operating mode back to Auto when the cont...

Page 34: ...valve in solar pump station Inspect valve and repair or replace Cold water supply dip tube Missing or defective Replace dip tube Collectors Absorber coating degradation Replace collector Collector pan...

Page 35: ...er fuse Repair or replace Flow rated too high or too low Adjust flow rate Faulty pump Listen for irregular noises in pump operation Feel collector feed and return line for temperature difference Ensur...

Page 36: ...tial set too low Reset off differential according to recommendation Controller set to on position Set system operation to Auto Pump operated but no fluid flows from collectors Air Scoop System air loc...

Page 37: ...pressure drops unexpectedly contact your installation contractor immediately to diagnose the problem and recharge the system SOLAR PANEL CLARITY If you live in a dusty climate once a month wash off d...

Page 38: ...Loop Dip Tube w Nipple 9006790005 12 Plastisert Nipple 9003976015 13 T P Valve 9000728015 14 Drain Valve 9003906015 SOLEX DWHX PUMP STATION SERVICE PARTS 15 Temperature Gauge Supply Red 9007789005 16...

Page 39: ...l Protection Exposure Limits Component List Type Value Propylene glycol Personal Protection Eye Face Protection Use safety glasses Skin Protection Wear clean body covering clothing Hand protection Use...

Page 40: ...40...

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