American Water Heater DIRECT VENT GAS WATER HEATER Installation And Operating Instruction Manual Download Page 16 | Manualshive

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16

VENT-AIR INTAKE SYSTEM INSTALLATION

WARNING

The vent-air intake system must be properly installed. Failure to
properly install the vent-air intake system could result in property
damage, personal injury or death.

Do not install any damaged vent-air intake system components.
Contact the manufacturer of the water heater for replacement parts.

Tools Required For Vent-Air Intake Installation

The following minimum tools are required to properly install the vent-
air intake system. Note: Wall construction will determine tool usage.

•

Tape Measure

•

Drill

•

3/16 inch Diameter Drill Bit(s)

•

1/8 inch Diameter Drill Bit(s)

•

Masonry Drill Bit(s) (For Poured Concrete, Concrete Block and
Brick Wall Construction)

•

Reciprocating Saw

w/appropriate Blade(s) (Dependent on Wall

Construction)

•

Chisel

(For Poured Concrete, Concrete Block and Brick Wall

Construction)

•

Hammer (For Poured Concrete, Concrete Block and Brick Wall

Construction)

•

1/4 & 5/16 inch Nut Drivers

(

Preferred) or Slotted Head

Screwdriver

•

Phillips Head Screwdriver

IMPORTANT

When the following instructions specify, to seal a vent-air intake joint,
use only Loctite Ultra Blue 587 RTV Silicone sealant. A tube of Loctite
Ultra Blue 587 RTV Silicone sealant is supplied with every direct vent
water heater and each optional vent-air intake kit. Make sure that all
joints are completely sealed.

When drilling pilot holes for the #8 sheet metal screws through the
five (5) inch (12.7 cm) diameter components, be careful not to drill into
the inner three (3) inch (7.6 cm) diameter components.

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Summary of Contents for DIRECT VENT GAS WATER HEATER

Page 1: ...ence it is recommended this water heater be installed and serviced by a plumbing professional INSTALLATION OPERATING INSTRUCTION MANUAL WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable combustible or corrosive vapors and liquids in ...

Page 2: ...ter We require that you carefully read this manual as well as the enclosed warranty and refer to it when questions arise If you have any specific questions concerning your warranty please consult the plumbing professional from whom your water heater was purchased For your records we recommend that you write the model serial number and installation date of your water heater in the maintenance secti...

Page 3: ...d Vertical Vent Air Intake Lengths 13 Vent Air Intake System Installation 16 Water Connections 24 Gas Connections 28 GENERAL OPERATION 29 Lighting and Shutdown Instructions 30 Thermostat Adjustment 31 Burner Flame Checks 32 MAINTENANCE 33 PARTS LIST 36 PARTS LIST DRAWINGS Direct Vent Water Heater 37 Vent Air Intake Kits 38 INSTALLATIONS FOR POTABLE WATER AND SPACE HEATING 39 NOTES 40 ...

Page 4: ...eater is not design certified for installation in a mobile home Such an installation may create a hazardous condition and will nullify the warranty This water heater has been designed and certified for the purpose of heating potable water The installation and use of this water heater for any purpose other than the heating of potable water may cause damage to the water heater and create a hazardous...

Page 5: ...ould happen an alternative anode may be purchased from the supplier that installed this water heater This will minimize the odor while protecting the tank Additionally the water heater should be flushed with appropriate dissolvers to eliminate any bacteria INSTALLATION LOCATING THE WATER HEATER WARNING Water heaters are heat producing appliances To avoid damage or injury do not store materials aga...

Page 6: ... wind and weather To comply with NSF requirements this water heater is to be a Sealed to the floor with sealant in a smooth and easily cleanable way or b Installed with an optional leg kit that includes legs and or extensions that provide a minimum clearance of 6 beneath the water heater Note For California installation this water heater must be braced anchored or strapped to avoid falling or movi...

Page 7: ...tructions If you cannot reach your gas supplier call the fire department DO NOT OPERATE APPLIANCE UNTIL THE LEAKAGE IS CORRECTED WARNING DO NOT ATTEMPT TO LIGHT ANY GAS APPLIANCE IF YOU ARE NOT CERTAIN OF THE FOLLOWING Liquefied petroleum gases propane gas and natural gas have an odorant added by the gas supplier that aids in the detection of the gas Most people recognize this odor as a sulfur or ...

Page 8: ...ust be at least 3 4 inch 1 9 cm in diameter and pitched for proper drainage It is recommended that a minimum clearance of four 4 inches 10 2 cm be provided on the side of the water heater for servicing and maintenance of the combination temperature and pressure relief valve MINIMUM CLEARANCES WARNING Failure to adhere to these installation and operating instructions may create a hazard to life and...

Page 9: ...ammable vapors away It is recommended that a vent air intake terminal guard be installed when the vent air intake terminal is located where it can be touched accidentally or accessed by children See Figure 2 A chain link or louvered fence may be used instead of the vent air intake terminal guard Maintain proper clearances as specified in this instruction manual to the vent air intake terminal See ...

Page 10: ...10 Installation continued Figure 2 Figure 3 ...

Page 11: ...anadian Installations1 US Installations2 A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to widow or door that may be opened 12 inches 30 cm 9 inches 23 cm C Clearance to permanently closed widow b b D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 61 cm from the center line of the terminal...

Page 12: ...ed by testing in accordance with section 2 20 b Clearance in accordance with local installation codes and the requirements of the gas supplier The vent system must terminate so that proper clearances are maintained as cited in local codes or the latest edition of the National Fuel Gas Code ANSI Z223 1 73 4e and 7 8a b as follows 1 Do not terminate near soffit vents or crawl space or other area whe...

Page 13: ...5 Figure 5 Note Maintain proper clearances for installation plumbing operation and service HORIZONTAL AND VERTICAL VENT AIR INTAKE LENGTHS This Direct Vent Gas Water Heater comes one 1 vent air intake Kit C Optional vent air intake kits are available that can extend the horizontal length and or vertical height of the vent air intake system Table A lists the various vertical and horizontal vent air...

Page 14: ...t B no add l kit req d order kit C order kit D 14 3 4 15 11 16 order kit A 2 order kit A B order kit A order kit A C order kit A D 16 1 2 19 3 16 order kit A B order kit B 2 order kit B order kit B C order kit B D 23 3 4 33 11 16 order kit A order kit B order kit C order kit C 2 order kit D 37 1 2 57 3 8 order kit A C order kit C B order kit C 2 order kit C 3 order kit C D Vertical Y 59 13 16 105 ...

Page 15: ...15 Installation Horizontal and Vertical Vent Air Intake Lengths continued Figure 6 ...

Page 16: ...ncrete Block and Brick Wall Construction Reciprocating Saw w appropriate Blade s Dependent on Wall Construction Chisel For Poured Concrete Concrete Block and Brick Wall Construction Hammer For Poured Concrete Concrete Block and Brick Wall Construction 1 4 5 16 inch Nut Drivers Preferred or Slotted Head Screwdriver Phillips Head Screwdriver IMPORTANT When the following instructions specify to seal ...

Page 17: ... intake tubes will pass through the outside wall and connect with the direct vent air intake terminal See Figure 6 4 From outside the building position the outer wall mount plate and direct vent air intake terminal over the center of the opening Mark the mounting screw hole locations With a 3 16 inch diameter drill bit not supplied drill holes for the wall anchors supplied Install the wall anchors...

Page 18: ...joint See Figure 8 Figure 8 6 Place the straight end of the five 5 inch 12 7 cm diameter elbow over the three 3 inch 7 6 cm diameter elbow and plenum collar until seated on top of the plenum box Make certain that the five 5 inch 12 7 cm diameter elbow is oriented in the same direction as the three 3 inch 7 6 cm diameter elbow and both are oriented in the correct direction Drill three 3 1 8 inch di...

Page 19: ...ntil seated Drill three 3 1 8 inch diameter holes 120o apart through the three 3 inch 7 6 cm diameter elbow into the three 3 inch 7 6 cm diameter telescopic tube Fasten with three 3 8 sheet metal screws supplied Adjust the overall length of the three 3 inch 7 6 cm diameter telescopic tube so that 2 1 2 inches 6 4 cm extends beyond the outside wall Drill three 3 1 8 inch diameter holes 120o apart t...

Page 20: ... 7 cm diameter telescopic tube over the collar on the outer wall mount plate Drill three 3 1 8 inch diameter holes 120o apart through the five 5 inch 12 7 cm diameter telescopic tube into the collar on the outer wall mount plate Fasten with three 3 8 sheet metal screws supplied Using the supplied special RTV silicone sealant apply a sufficient amount to seal the joint See Figure 11 Figure 11 ...

Page 21: ...rminal Slide the direct vent air intake terminal into the three 3 inch 7 6 cm diameter telescopic tube that extends through the wall and position it so it is flush with the outer wall mount plate Make sure that the rain guard and the word HOT on the end of the direct vent air intake terminal are oriented properly Secure the direct vent air intake terminal to the outer wall mount plate and wall wit...

Page 22: ...ert the end into the flared end of the five 5 inch 12 7 cm diameter elbow one 1 inch 2 5 cm or until seated Drill three 3 1 8 inch diameter holes 120o apart through the five 5 inch 12 7 cm diameter elbow into the five 5 inch 12 7 cm diameter telescopic tube and through the tubes where the small and large sections overlap Fasten with three 3 8 sheet metal screws supplied Using the supplied special ...

Page 23: ...it not supplied drill holes for the supplied wall anchors Install the wall anchors and secure the backing plate to the wall with four 4 10 x 1 inch screws supplied See Figure 15 Note Certain construction of walls may require the use of a different type of anchoring means than supplied Figure 15 IMPORTANT When the installation is complete visually inspect the air intake system to insure that all jo...

Page 24: ...tlet are identified on the top of the water heater The fittings at the cold water inlet and hot water outlet are dielectric waterway fittings with 3 4 NPT male thread Make the proper plumbing connections between the water heater and the plumbing system to the house Install a shut off valve in the cold water supply line CAUTION If sweat fittings are to be used DO NOT apply heat to the nipples on to...

Page 25: ...mbination temperature and pressure relief valve Verify that the combination temperature and pressure relief valve complies with local codes If the combination temperature and pressure relief valve does not comply with local codes replace it with one that does Follow the installation instructions above on this page Install a discharge line that terminates six 6 inches 15 cm above the floor or any d...

Page 26: ... has not had water drawn from the tank for a long period of time generally two 2 weeks or more Hydrogen gas is extremely flammable To prevent the possibility of injury under these conditions we recommend the hot water faucet to be open for several minutes at the kitchen sink before you use any electrical appliance that is connected to the hot water system If hydrogen is present there will be an un...

Page 27: ...27 Water Connections continued ...

Page 28: ... dope has become lodged in the inlet screen of the gas valve Extreme care must be taken to ensure no pipe dope enters the gas valve Avoid excessive torque when tightening the gas supply line to the gas valve Excessive torque may result in cracking of the gas valve housing and could create a gas leak When tightening gas supply line to L P control it is recommended to hold the inlet body of the cont...

Page 29: ...pe from the system 4 When a steady stream of water flows from the faucets the water heater is filled Close the faucets and check for water leaks at the water heater drain valve combination temperature and pressure relief valve and the hot and cold water connections TO DRAIN THE WATER HEATER Should it become necessary to completely drain the water heater make sure you follow the steps below 1 Set t...

Page 30: ...ob clockwise to OFF position NOTE On exhibit B knob cannot be turned from PILOT to OFF unless knob is depressed slightly Do not force 4 Wait five 5 minutes to clear out any gas safety information above on this label If you don t smell gas go to the next step Then smell for gas including near the floor If you smell gas STOP Follow B in the 7 Look into sight 5 Remove outer on inner door igniter butt...

Page 31: ...dial until the minimum acceptable temperature is achieved See figure 16 above for approximate temperature settings 160 F Control 180 F Control Figure 17 The thermostat dial is set to its lowest temperature setting when shipped from the factory Remember that lower temperature settings are more energy efficient Adjust the temperature by turning the thermostat dial It is suggested that the starting p...

Page 32: ...ccur or the gas supply fail to shut off turn off the manual gas control valve to the appliance and call a qualified service technician Note Whenever the water heater is filled with cold water condensate will form on the cool tank surface and drops of water will fall on the hot burner and combustion chamber surfaces producing a sizzling noise Condensation is normal and does not indicate a leak It w...

Page 33: ...gested below In some installations the maintenance interval may be more frequent depending on upon the amount of use and the operating conditions of the water heater Regular inspection and maintenance of the water heater and vent air intake system will help to insure safe and reliable operation 1 Annually check the operation of the thermostat 2 The flow of combustion and ventilation air MUST NOT b...

Page 34: ...ater does not result in bodily injury or property damage 8 Monthly drain off a gallon of water to remove silt and sediment by using the water heater s drain valve 9 If the combination temperature and pressure relief valve on the appliance discharges periodically this may be due to thermal expansion in a closed water supply system Contact the water supplier or local plumbing inspector on how to cor...

Page 35: ...EATER ARE WARRANTED Complete the following information and retain for future reference Model No Serial No Service Phone No Days Nights Address Supplier Supplier s Phone No Manufactured under one or more of the following U S Patents RE 34 534 B1 5 341 770 4 416 222 4 628 184 4 669 448 4 672 919 4 808 356 4 829 983 4 861 968 4 904 428 5 000 893 5 023 031 5 052 346 5 081 696 5 092 519 5 115 767 5 199...

Page 36: ... Orifice 11 Jacket Top 31A 42 Port Steel Burner 12 Direct Vent Air Intake Terminal Guard Optional 31B 65 Port Cast Iron Burner Certain Models 13 Glass Lined Tank 32 Radiation Shield 14 Flue Baffle Assembly 33A Direct Vent Air Intake Kit A Optional 15 Dip Tube Nipple 33B Direct Vent Air Intake Kit B Optional 16 Anode Rod Nipple 33C Direct Vent Air Intake Kit C Supplied Optional 17 Temperature Press...

Page 37: ...37 DIRECT VENT WATER HEATER ...

Page 38: ...38 VENT AIR INTAKE KITS ...

Page 39: ... those used for boiler treatment must not be introduced into potable water used for space heating 3 This water heater must not be connected to an existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than required for other means such as an ASSE approved mixing valve must be instal...

Page 40: ...40 NOTES ...

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