American Standard YK-IOM-2 Installation Operation & Maintenance Download Page 22

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Final Installation Checklist

[ ] Does the unit run and operate as described in the “Se-

quence of Operation” in the unit Service Facts?

[ ] Is the condenser fan and indoor blower operating correctly,

with proper rotation and without undue noise?

[ ] Is the compressor operating correctly and has the system

been checked with a charging chart?

[ ]  Have voltage and running currents been checked to deter-

mine if it is with limits?

[ ]  Have the air discharge grilles been adjusted to balance the

system?

[ ]  Has the ductwork been checked for air leaks and conden-

sation?

[ ]  Has the furnace manifold pressure been checked and ad-

justed if necessary?

[ ]  Has the heating air temperature rise been checked?

[ ]  Has the indoor airflow been checked and adjusted if neces-

sary?

[ ] Has the unit been checked for tubing and sheet metal

rattles and are there unusual noises to be checked?

[ ]  Are all covers and panels in place and properly fastened?

[ ] Has the owner or maintenance personnel been given this

manual, warranty, and been instructed on proper operation
and maintenance?

Routine Maintenance by Owner

You can do some of the periodic maintenance functions for
your unit yourself; this includes replacing (disposable) or
cleaning (permanent) air filters, cleaning unit cabinet, cleaning
the condenser coil, and conducting a general unit inspection
on a regular basis.

Season Maintenance - Cooling

To keep the unit operating safely and efficiently, the manufac-
turer recommends that a qualified serviceman check the entire
system at least once each year, or more frequently if condi-
tions warrant.

Examine these areas of  unit:

1. Filters (for cleaning or replacement)

2. Motors and drive system components

3. Economizer gaskets (for possible replacement)

4. Condenser coils (for cleaning)

5. Safety Controls (for mechanical cleaning)

6. Electrical components and wiring (for possible replacement

or connection tightness)

7. Condensate drain (for cleaning)

8. Inspect the unit duct connections to ensure they are physi-

cally sound and sealed to the unit casing.

9. Inspect the unit mounting support to see that it is sound.

10. Inspect the unit to ensure there is no obvious deterioration.

Season Maintenance - Heating

Complete the unit inspections and service routines described
below at the beginning of each heating season.

 To prevent injury or death

due to electrical shock of contact with moving parts,
lock unit disconnect switch in open position before
servicing unit.

 To prevent an explosion

and possible injury, death and equipment damage, do
not store combustible materials, gasoline or other
flammable vapors and liquids near the unit.

[ ] Visually inspect the unit to ensure that the airflow required

for combustion is not obstructed from the unit.

[ ]  Visually inspect the flue stack to ensure the exhaust path is

clear and free of obstructions.

[ ] Inspect the control panel wiring to verify that all electrical

connections are tight, and that wire insulation intact.

[ ] Check the operation of the gas ignition system: To do this,

turn off the gas supply with the unit operating to verify that
the gas valve closes, and that a re-ignition cycle is initiated
by the unit.

[ ] Visually inspect all of the unit’s flue product passageways

for excessive deposit buildup and corrosion. If buildup or
corrosion is apparent, perform the necessary repairs.

Summary of Contents for YK-IOM-2

Page 1: ...ould be done by qualified experienced technicians American Standard Inc 2000 Voyager TM Packaged Gas Electric 085 thru 250 Units INSTALLATION OPERATION MAINTENANCE Customer Property Contains wiring se...

Page 2: ...nstallation 14 Evaporator Fan Adjustment 14 Compressors 16 Pre Start Quick Check List 19 Power up Initialization 20 Unitary Control Processor UCP 20 Manifold Pressure 20 Final Installation Checklist 2...

Page 3: ...perature sensing function to the UCP Ignition Control Module There are two LED s located in the Ignition Control Module that monitor the operating status of the heater during the vari ous operating st...

Page 4: ...and control will revert to the zone sensor To terminate the test mode cycle the unit power at the unit disconnect Resistance Test Mode The resistance test mode is initiated by applying the appropri a...

Page 5: ...r Horizontal HORIZONTAL UNIT SI mm REAR VIEW SHOWING DUCT OPENINGS FOR HORIZONTAL AIR FLOW UNITS A B C D E F YK 085C 100C 406 413 510 76 162 914 YK 100B 125C 571 457 437 51 100 1053 YK 155B 175C 673 4...

Page 6: ...59 1509 2267 51 357 25 205 1205 1A YK 155B 175C 1692 1600 46 530 435 724 2588 1702 2597 51 357 25 191 1410 1A YK 200B 250B 2048 1956 46 565 591 725 2969 2057 2977 51 357 25 191 1765 Figure 1B Curb Dim...

Page 7: ...low or Horizontal Note Corner weights are given for information only Unit is to be supported continuously by curb or equivalent frame support Unit Support If unit is to be roof mounted check building...

Page 8: ...o closer than two feet from the unit to minimize noise and resistance Attaching Horizontal Ductwork to Unit All conditioned air ductwork should be insulated to mini mize heating and cooling duct losse...

Page 9: ...e K5 relay The burner fan then switches into high speed and the heating capacity is raised to maximum When the temperature of the zone has reached the setpoint the UCP de engerizes the relays K5 K6 H...

Page 10: ...10 Figure 5 Figure 6 Detail of the Gas Section...

Page 11: ...h due to electrical shock or contact with moving parts Measure the negative pressure downstream of the gas unit Connect a flexible hose to the gas unit branch connection and connect as electronic pres...

Page 12: ...onditioner 50 Hz EEC Voyager G20 41 4 92 49 1 91 70 6 90 77 4 91 G25 35 0 92 38 3 89 59 4 88 60 3 90 G31 37 7 92 48 6 90 57 3 88 78 2 92 YK 063CD X YK 073CD X YK 073DD X YK 085CD X YK 089CD X YK 100CD...

Page 13: ...Gas Flow 15 C 1013 mbar m3 h 4 7 5 3 8 3 8 2 Heat Rate kW 38 0 43 0 67 4 67 0 Reduce Rate Gas Flow 15 C 1013 mbar m3 h 4 5 4 9 7 8 7 9 Heat Rate kW 36 5 40 0 63 4 64 0 Natural Gas G31 30 37ou 50 mbar...

Page 14: ...AND ADJUSTED IF REQUIRED TO A NEGATIVE 50Pa 0 2 OF WATER COLUMN NEVER ADJUST THE REGULATOR TO A POSITIVE PRESSURE Manifold Pressure The unit manifold pressure regulator located on the gas valve is fa...

Page 15: ...cor dance with national and local codes Power Wiring The power supply lines must be run in weather tight conduit to the disconnect and into the bottom of the unit control box Provide strain relief for...

Page 16: ...ow 1 2 3 etc Connections should be made using 1 to 1 2 to 2 3 to 3 and so on See following example Zone Temperature Sensor Terminal Strip Terminal Terminal I D 1 ZTEMP 2 SIGNAL COMMON 3 CSP 4 MODE 5 H...

Page 17: ...17 Figure 11A Zone Sensor Interconnections...

Page 18: ...18 Figure 11B Conventional Thermostat Interconnections...

Page 19: ...plying unit After all electrical wiring is complete SET THE ZONE SEN SOR SWITCH TO THE OFF POSITION AND THE FAN SWITCH TO AUTO SO COMPRESSOR AND FAN WILL NOT RUN and apply power by closing the system...

Page 20: ...lock out Reset by disconnecting and re applying unit power Unit will start in the high fire mode After a short run cycle it will switch to low fire Note Blue smoke produced by the heat exchanger durin...

Page 21: ...this unit from the roof use the Test mode procedure on page 3 and 4 of this manual Operating Pressures After the unit has operated in the cooling mode for a short pe riod of time install pressure gaug...

Page 22: ...ons warrant Examine these areas of unit 1 Filters for cleaning or replacement 2 Motors and drive system components 3 Economizer gaskets for possible replacement 4 Condenser coils for cleaning 5 Safety...

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