American Eagle SHD-138 Owner'S Manual Download Page 9

SHD-138 Manual

8

Installation

Pump Assembly: 

The pump assembly may either be installed
directly on the PTO or as an optional method,
may be driven by a driveline from the PTO.
Pump manufacturers provide specific installation
information for their products and should be
consulted if questions arise.  

PTO Assembly: 

Check with the PTO manufactures
representative for specific instructions regarding
your particular make, model, and year of
vehicle.  As some trucks may require
modification of the transmission cross member
and the exhaust system, the manufacturer’s
instructions should be followed to insure proper
installation of the PTO.  

Compressor Assembly:

Prepare the mounting location of the
compressor by locating and drilling four (4)
holes, 9/16” diameter as per the mounting
pattern of the air compressor base.  Using four
(4) 1/2” x 1.50 GR-5 cap screws,1/2” flat
washer, and 1/2” nyloc nut, secure the
compressor in place.  The compressor is air
cooled, and must have a clean supply of cooling
air to the fan with minimum restrictions.
Adequate space must be provided for proper
circulation of air. 

Electrical Connections: 

From the solenoid valve (located on the
hydraulic manifold) there are two (2) wires, red
and black, running to the compressor pressure
switch.  Connect the black wire to the vehicle
frame or other suitable ground. The red wire
mounts to the pressure switch as shown. Install

a toggle switch in a convenient location.
Connect one terminal to the compressor
pressure switch and the other terminal to a 12-
volt power supply. Add a 20 amp fuse between
the battery and switch.  A third wire is required
from the air compressor pressure switch when
connecting the speed control into the system.
(See drawing below) 

Electric speed control: 

An optional electric or electronic speed control
must be used to maintain proper operating
speed of the air compressor.  The engine speed
control will automatically increase from idle to a
preset speed when engaged and decrease
when disengaged.  The electric speed control
(American Eagle P/N C0873) is used on most
gasoline engines.  The electronic speed controls
are used only on Ford 6.0 and 7.3L diesel
engines.  Proper installation instructions are
provided with each system.

COMPONENT INSTALLATION

This section pertains to the installation of the air compressor, PTO, pump and other related items.

The instructions are intended as a guide to assist you with particular installation.  These instructions

will provide only general information.   

Summary of Contents for SHD-138

Page 1: ...PO Box 169 Garner IA 50438 800 392 3015 Fax 641 923 9099 www americaneagleacc com Owner s Manual Model SHD 138 Last Revision 01 27 12 Subject to Change without Notification 2012 American Eagle Safety...

Page 2: ...and parts deemed Introduction necessary for product improvement or commercial production purposes This right is kept with no requirement or obligation for immediate mandatory updating of this manual...

Page 3: ...f Contents Safety Page 3 Specifications Page 4 Operation Page 5 Head Unloading System Page 6 Maintenance Page 7 Installation Page 8 Assembly Drawings Page 12 Replacement Parts Page 16 Troubleshooting...

Page 4: ...ompressor Always connect hoses to the compressor before energizing the hydraulic power source Be sure all hose connections are tight both air and hydraulic Establish a training program for all operato...

Page 5: ...olenoid Control Valve Hydraulic Hose Plumbing 6061 Aluminum Manifold Belt drive w Gates 3B90 belt Air Pressure Control Valve Drive System Description Compressor System Description General Information...

Page 6: ...adjustment instructions the following page Operating Notes This reciprocating compressor must not be used for breathing air To do so will cause serious injury whether air is supplied direct from the c...

Page 7: ...w must be position so that it will enter three slots in the compressor valve Failure to follow this procedure will result in an inoperative head unloader Air Pilot Valve Adjustment See Air Pilot Valve...

Page 8: ...ondition dictates General preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment Proper fluids according to the specifications ar...

Page 9: ...e located on the hydraulic manifold there are two 2 wires red and black running to the compressor pressure switch Connect the black wire to the vehicle frame or other suitable ground The red wire moun...

Page 10: ...n the return line exceeding 200 PSI can and will cause damage to the filter cooler and components of the compressor hydraulic system 3 4 RETURN LINE TO RESERVOIR MOTOR CASE DRAIN ROUTED TO HYDRAULIC R...

Page 11: ...SHD 138 Manual 10 PN 30533 PN 30532 Typical Hydraulic Circuit for Single Stage Pump with Multiple Components Typical Hydraulic Circuit for Tandum Two Part Pump with Multiple Components...

Page 12: ...SHD 138 Manual 11 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR...

Page 13: ...1 20 C2274 FTG HOSE BARB 25 HOSE X 25 MNPT 1 21 B0843PC ANGLE TIGHTENER CPRSR WLDMT 2 22 8697 CAP SCR 0 50 13X6 00 ALL THREAD GR5 2 ITEM PART DESCRIPTION QTY 23 0537 NUT 0 50 13 HH 2 24 3853 VALVE PI...

Page 14: ...SHD 138 Manual 13 R40 Breakdown Assembly...

Page 15: ...S g n i r p s r o n r e v o g n i a M 7 2 1 7 8 5 E S e v e e l s g n i r p s r o n r e v o G 8 2 1 A 0 0 1 0 1 E R r e v o c g n i s u o h r o n r e v o G 9 2 1 3 9 5 4 Z y l b m e s s a r e l f f u...

Page 16: ...l a v e g r a h c s i d e r u s s e r p w o L 3 6 1 3 7 2 Z y l b m e s s a e v l a v e k a t n i e r u s s e r p w o L 4 6 1 A 4 1 4 2 1 Z 5 3 4 3 3 3 2 3 s m e t i s e d u l c n i t i k e v l a v e...

Page 17: ...75 PSI C5662 Filter Metal Bowl Air Filter Components Service Kits 26803 Filter Assembly R40 4562 Filter Element only 62133 SHD138 Service Kit Champion Compressor Components C1088 Compressor R40 Centri...

Page 18: ...low Faulty compressor valves Pilot valve leaking air Centrifugal unloader valve leaking Hydraulic oil temp high Hydraulic motor drive coupler loose Faulty hydraulic relief valve Faulty check valve Di...

Page 19: ...ck valve leaking Faulty pressure switch Pressure switch wiring Solution Tighten air lines or hose connections Adjust valve per manual specifications Clean or replace pilot valve See Compressor runs sl...

Page 20: ...e voided if someone other than an authorized American Eagle dealer provides other than routine maintenance service without prior written approval from American Eagle In the case repair work is perform...

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