American Eagle SHD-138 Owner'S Manual Download Page 7

SHD-138 Manual

6

3/16" WHEN PISTON IS UP 

ITEM PART DESCRIPTION

QTY. ITEM PART DESCRIPTION

QTY. 

1

26804 LOW PRESSURE INTAKE MANIFOLD R70

2

9

0521 WASHER 0.25 LOCK

12 

1A

26807 HIGH PRESSURE INTAKE MANIFOLD R70

2

10

7493 GASKET UNLOADER VALVE R70

2

7481 CYLINDER UNLOADER VALVE R70

4

11

3

26812 UNLOADER PISTON R70

4

12

4

7483 O'RING UNLOADER VALVE R70

4

13

5

13924 PISTON ROD LP UNLOADER VALVE R70

2

14

5A

13925 PISTON ROD HP UNLOADER VALVE R70

2

6

4567 CLAW UNLOADER VALVE LP R70

2

6A

13921 CLAW UNLOADER VALVE HP R70

2

7

13922 SPRING UNLOADER VALVE LP R70

2

7A

13923 SPRING UNLOADER VALVE HP R70

2

8

1056 NUT 0.25-28 HH

8

 
 

17252 COMPRESSION FITTING

2

C5568 UNLOADER VALVE CONRADER

1

7499

COMPRESSION FITTING R70

1

C6064 U BOLT 0.25X1.25X2.25

1

13735 UNLOADER VALVE ASM LP R70

2

13736

---

---

UNLOADER VALVE ASM HP R70

2

1 (LP)

1A (HP)

11

14

12

13

11

CAUTION

When re-installing head unloader the
actuating claw (Ref. No. 6) protrudes 3/16”
below the bottom of the manifold (Ref. No.
1) as shown.  Claw must be position so that
it will enter three slots in the compressor
valve.  Failure to follow this procedure will
result in an inoperative head unloader. 

Air Pilot Valve Adjustment

(See Air Pilot Valve Adjustment Detail) 

High Pressure Adjustment:

Proceed with the following

while the compressor is running.  

1.) Loosen locknut (4) and back off several turns.  Do
not turn differential adjuster (3).  

2.) Check reading on the tank pressure gauge. Set the
compressor maximum pressure at 175 psi.  Over
pressurizing compressor will cause damage and void
warranty.  Turn threaded cap (1) clockwise to increase
pressure or counterclockwise to decrease pressure.  

3.) After pressure is set, tighten locknut 

4.)  Be careful not to move the threaded cap (1).    

Differential Pressure Adjustment:

Proceed with the

following while the compressor is running.  

1.) Loosen locknut (2) and back off several turns.  

2.) Check reading on the tank pressure gauge.  Set the
pressure to 30 psi differential (unload at 175 psi, reload
at 145 psi). Turn nut (3) clockwise to increase
differential pressure or counterclockwise to decrease
differential pressure.  

3.) After pressure is set, tighten locknut (2). Be careful
not to move nut (3)

Head Unloading System

Summary of Contents for SHD-138

Page 1: ...PO Box 169 Garner IA 50438 800 392 3015 Fax 641 923 9099 www americaneagleacc com Owner s Manual Model SHD 138 Last Revision 01 27 12 Subject to Change without Notification 2012 American Eagle Safety...

Page 2: ...and parts deemed Introduction necessary for product improvement or commercial production purposes This right is kept with no requirement or obligation for immediate mandatory updating of this manual...

Page 3: ...f Contents Safety Page 3 Specifications Page 4 Operation Page 5 Head Unloading System Page 6 Maintenance Page 7 Installation Page 8 Assembly Drawings Page 12 Replacement Parts Page 16 Troubleshooting...

Page 4: ...ompressor Always connect hoses to the compressor before energizing the hydraulic power source Be sure all hose connections are tight both air and hydraulic Establish a training program for all operato...

Page 5: ...olenoid Control Valve Hydraulic Hose Plumbing 6061 Aluminum Manifold Belt drive w Gates 3B90 belt Air Pressure Control Valve Drive System Description Compressor System Description General Information...

Page 6: ...adjustment instructions the following page Operating Notes This reciprocating compressor must not be used for breathing air To do so will cause serious injury whether air is supplied direct from the c...

Page 7: ...w must be position so that it will enter three slots in the compressor valve Failure to follow this procedure will result in an inoperative head unloader Air Pilot Valve Adjustment See Air Pilot Valve...

Page 8: ...ondition dictates General preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment Proper fluids according to the specifications ar...

Page 9: ...e located on the hydraulic manifold there are two 2 wires red and black running to the compressor pressure switch Connect the black wire to the vehicle frame or other suitable ground The red wire moun...

Page 10: ...n the return line exceeding 200 PSI can and will cause damage to the filter cooler and components of the compressor hydraulic system 3 4 RETURN LINE TO RESERVOIR MOTOR CASE DRAIN ROUTED TO HYDRAULIC R...

Page 11: ...SHD 138 Manual 10 PN 30533 PN 30532 Typical Hydraulic Circuit for Single Stage Pump with Multiple Components Typical Hydraulic Circuit for Tandum Two Part Pump with Multiple Components...

Page 12: ...SHD 138 Manual 11 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR...

Page 13: ...1 20 C2274 FTG HOSE BARB 25 HOSE X 25 MNPT 1 21 B0843PC ANGLE TIGHTENER CPRSR WLDMT 2 22 8697 CAP SCR 0 50 13X6 00 ALL THREAD GR5 2 ITEM PART DESCRIPTION QTY 23 0537 NUT 0 50 13 HH 2 24 3853 VALVE PI...

Page 14: ...SHD 138 Manual 13 R40 Breakdown Assembly...

Page 15: ...S g n i r p s r o n r e v o g n i a M 7 2 1 7 8 5 E S e v e e l s g n i r p s r o n r e v o G 8 2 1 A 0 0 1 0 1 E R r e v o c g n i s u o h r o n r e v o G 9 2 1 3 9 5 4 Z y l b m e s s a r e l f f u...

Page 16: ...l a v e g r a h c s i d e r u s s e r p w o L 3 6 1 3 7 2 Z y l b m e s s a e v l a v e k a t n i e r u s s e r p w o L 4 6 1 A 4 1 4 2 1 Z 5 3 4 3 3 3 2 3 s m e t i s e d u l c n i t i k e v l a v e...

Page 17: ...75 PSI C5662 Filter Metal Bowl Air Filter Components Service Kits 26803 Filter Assembly R40 4562 Filter Element only 62133 SHD138 Service Kit Champion Compressor Components C1088 Compressor R40 Centri...

Page 18: ...low Faulty compressor valves Pilot valve leaking air Centrifugal unloader valve leaking Hydraulic oil temp high Hydraulic motor drive coupler loose Faulty hydraulic relief valve Faulty check valve Di...

Page 19: ...ck valve leaking Faulty pressure switch Pressure switch wiring Solution Tighten air lines or hose connections Adjust valve per manual specifications Clean or replace pilot valve See Compressor runs sl...

Page 20: ...e voided if someone other than an authorized American Eagle dealer provides other than routine maintenance service without prior written approval from American Eagle In the case repair work is perform...

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