American Eagle SHD-138 Owner'S Manual Download Page 6

SHD-138 Manual

5

General Information 

To use the compressor, start the vehicle engine
and engage the hydraulic system. The
compressor can now be activated using the
compressor switch. This energizes the hydraulic
solenoid sending oil to the hydraulic drive motor
and starts the compressor. Through the air
pressure switch and pilot valve, the system will
now function automatically. Once engaged,
adjust the engine speed control to ensure that
the compressor speed does not exceed 1000
RPM under load. Adjustment instructions are
provided with the speed control unit.

Air Pilot Valve Operation (Head Unloading
System)

When the hydraulic system is engaged the
compressor will pump air into the receiver until
the pressure reaches 175 psi. At this time the
air pilot valve senses the pressure in the
receiver and engages an intake valve hold-open
mechanism.  The compressor will run free until
the pressure in the receiver falls below 145 psi
and the air pressure valve disengages the
intake valve hold-open mechanism to allow the

Operation

Each compressor is bench tested under load at the factory to ensure proper break-in and operation.
While it is not necessary to follow any break-in procedure, the following checks should be made
before putting the unit into service and periodically during use.  

compressor to pump air.  See head unloading
system for detailed views and adjustment
instructions the following page.

Operating Notes

This reciprocating compressor must not be used
for breathing air.  To do so will cause serious
injury whether air is supplied direct from the
compressor source or to breathing tanks for
later use.  Any and all liabilities for damage or
loss due to injuries, death and/or property
damage, including consequential damages
stemming from the use of this compressor to
supply breathing air will be disclaimed by the
manufacturer. 

The use of this compressor as a booster pump
and/or to compress a medium other than
atmospheric air is strictly non-approved and can
result in equipment damage and/or injury.  Non-
approved uses will also void the warranty. 

Never use plastic pipe or improperly rated metal
pipe.  Improper piping materials can burst and
cause injury or property damage.

Before Start-Up 

Inspect unit for any visible signs of damage. 

Check the oil level in the compressor with the dipstick on the unit.  If oil is needed, use American
Eagle synthetic compressor oil (P/N C0087) or an equivalent synthetic oil. 

Note: There may be oil

left in the crankcase from the factory bench test.  Overfilling may cause the compressor to
back blow oil.  Always check the oil level and fill to the designated marking on the dipstick
before putting the unit into service.

Check hoses (air and hydraulic) for weak or worn condition and make sure that all connections are
secure. 

Check the air intake filters on each head to make certain that they are clean and unobstructed.
Dirty air filters are a possible cause of reduced air output. 

Summary of Contents for SHD-138

Page 1: ...PO Box 169 Garner IA 50438 800 392 3015 Fax 641 923 9099 www americaneagleacc com Owner s Manual Model SHD 138 Last Revision 01 27 12 Subject to Change without Notification 2012 American Eagle Safety...

Page 2: ...and parts deemed Introduction necessary for product improvement or commercial production purposes This right is kept with no requirement or obligation for immediate mandatory updating of this manual...

Page 3: ...f Contents Safety Page 3 Specifications Page 4 Operation Page 5 Head Unloading System Page 6 Maintenance Page 7 Installation Page 8 Assembly Drawings Page 12 Replacement Parts Page 16 Troubleshooting...

Page 4: ...ompressor Always connect hoses to the compressor before energizing the hydraulic power source Be sure all hose connections are tight both air and hydraulic Establish a training program for all operato...

Page 5: ...olenoid Control Valve Hydraulic Hose Plumbing 6061 Aluminum Manifold Belt drive w Gates 3B90 belt Air Pressure Control Valve Drive System Description Compressor System Description General Information...

Page 6: ...adjustment instructions the following page Operating Notes This reciprocating compressor must not be used for breathing air To do so will cause serious injury whether air is supplied direct from the c...

Page 7: ...w must be position so that it will enter three slots in the compressor valve Failure to follow this procedure will result in an inoperative head unloader Air Pilot Valve Adjustment See Air Pilot Valve...

Page 8: ...ondition dictates General preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment Proper fluids according to the specifications ar...

Page 9: ...e located on the hydraulic manifold there are two 2 wires red and black running to the compressor pressure switch Connect the black wire to the vehicle frame or other suitable ground The red wire moun...

Page 10: ...n the return line exceeding 200 PSI can and will cause damage to the filter cooler and components of the compressor hydraulic system 3 4 RETURN LINE TO RESERVOIR MOTOR CASE DRAIN ROUTED TO HYDRAULIC R...

Page 11: ...SHD 138 Manual 10 PN 30533 PN 30532 Typical Hydraulic Circuit for Single Stage Pump with Multiple Components Typical Hydraulic Circuit for Tandum Two Part Pump with Multiple Components...

Page 12: ...SHD 138 Manual 11 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR...

Page 13: ...1 20 C2274 FTG HOSE BARB 25 HOSE X 25 MNPT 1 21 B0843PC ANGLE TIGHTENER CPRSR WLDMT 2 22 8697 CAP SCR 0 50 13X6 00 ALL THREAD GR5 2 ITEM PART DESCRIPTION QTY 23 0537 NUT 0 50 13 HH 2 24 3853 VALVE PI...

Page 14: ...SHD 138 Manual 13 R40 Breakdown Assembly...

Page 15: ...S g n i r p s r o n r e v o g n i a M 7 2 1 7 8 5 E S e v e e l s g n i r p s r o n r e v o G 8 2 1 A 0 0 1 0 1 E R r e v o c g n i s u o h r o n r e v o G 9 2 1 3 9 5 4 Z y l b m e s s a r e l f f u...

Page 16: ...l a v e g r a h c s i d e r u s s e r p w o L 3 6 1 3 7 2 Z y l b m e s s a e v l a v e k a t n i e r u s s e r p w o L 4 6 1 A 4 1 4 2 1 Z 5 3 4 3 3 3 2 3 s m e t i s e d u l c n i t i k e v l a v e...

Page 17: ...75 PSI C5662 Filter Metal Bowl Air Filter Components Service Kits 26803 Filter Assembly R40 4562 Filter Element only 62133 SHD138 Service Kit Champion Compressor Components C1088 Compressor R40 Centri...

Page 18: ...low Faulty compressor valves Pilot valve leaking air Centrifugal unloader valve leaking Hydraulic oil temp high Hydraulic motor drive coupler loose Faulty hydraulic relief valve Faulty check valve Di...

Page 19: ...ck valve leaking Faulty pressure switch Pressure switch wiring Solution Tighten air lines or hose connections Adjust valve per manual specifications Clean or replace pilot valve See Compressor runs sl...

Page 20: ...e voided if someone other than an authorized American Eagle dealer provides other than routine maintenance service without prior written approval from American Eagle In the case repair work is perform...

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