American Eagle SHD-138 Owner'S Manual Download Page 4

SHD-138 Manual

3

Safety

The SHD-138 Hydraulic Air Compressor will
provide safe and dependable service if operated
according to instructions.  Read and understand
the safety precautions given in this manual and
on the decals attached to the shields.  Failure to
do so can result in personal injury or equipment
damage.   

Operators and maintenance personnel must
always comply with the safety precautions.
These precautions are given here for your
safety.  Review them carefully before operating
the compressor and before performing
maintenance or repairs.   

Supervising personnel should develop additional
precautions relating to the specific work area
and local safety regulations.  

Precautions

Always wear safety equipment such as goggles,
ear plugs and head protection at all times when
operating the compressor.   

Do not inspect or clean the compressor while
the hydraulic power source is connected.
Accidental engagement of the tool can cause
serious injury.   

Before performing any maintenance on the
compressor, place a warning tag on the
hydraulic power source or disconnect the hoses
from the compressor motor to prevent
accidental startup of the compressor.   

Always connect hoses to the compressor before
energizing the hydraulic power source. Be sure

all hose connections are tight, both air and
hydraulic.   

Establish a training program for all operators to
ensure safe operation.   

Do not operate the compressor unless
thoroughly trained or under the supervision of
an instructor.   

Do not operate the compressor if it is damaged,
improperly adjusted or not completely or
properly assembled.   

Never operate the compressor with any of the
guards removed.   

Do not attempt to adjust or disable the
compressors air pressure relief valve.  This
valve limits the air pressure to 175 PSI.   

The surface of the air compressor and the
plumbing between the compressor and the
cooler may reach temperatures above 150
degrees. Touching these surfaces during
operation can cause burns.   

The air taken in by the air compressor must be
free of flammable fumes and vapors.   

Compressor speed should not exceed 1000
RPM.   

Use and operate this air compressor only in full
compliance with all pertinent O.S.H.A.
requirements and all Federal, State and Local
codes or requirements. 

This manual contains vital information for the safe use and efficient

operation of this unit.  Carefully read the operators manual before

starting the unit.  Failure to adhere to the instructions could result in

serious bodily injury or property damage.

Summary of Contents for SHD-138

Page 1: ...PO Box 169 Garner IA 50438 800 392 3015 Fax 641 923 9099 www americaneagleacc com Owner s Manual Model SHD 138 Last Revision 01 27 12 Subject to Change without Notification 2012 American Eagle Safety...

Page 2: ...and parts deemed Introduction necessary for product improvement or commercial production purposes This right is kept with no requirement or obligation for immediate mandatory updating of this manual...

Page 3: ...f Contents Safety Page 3 Specifications Page 4 Operation Page 5 Head Unloading System Page 6 Maintenance Page 7 Installation Page 8 Assembly Drawings Page 12 Replacement Parts Page 16 Troubleshooting...

Page 4: ...ompressor Always connect hoses to the compressor before energizing the hydraulic power source Be sure all hose connections are tight both air and hydraulic Establish a training program for all operato...

Page 5: ...olenoid Control Valve Hydraulic Hose Plumbing 6061 Aluminum Manifold Belt drive w Gates 3B90 belt Air Pressure Control Valve Drive System Description Compressor System Description General Information...

Page 6: ...adjustment instructions the following page Operating Notes This reciprocating compressor must not be used for breathing air To do so will cause serious injury whether air is supplied direct from the c...

Page 7: ...w must be position so that it will enter three slots in the compressor valve Failure to follow this procedure will result in an inoperative head unloader Air Pilot Valve Adjustment See Air Pilot Valve...

Page 8: ...ondition dictates General preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment Proper fluids according to the specifications ar...

Page 9: ...e located on the hydraulic manifold there are two 2 wires red and black running to the compressor pressure switch Connect the black wire to the vehicle frame or other suitable ground The red wire moun...

Page 10: ...n the return line exceeding 200 PSI can and will cause damage to the filter cooler and components of the compressor hydraulic system 3 4 RETURN LINE TO RESERVOIR MOTOR CASE DRAIN ROUTED TO HYDRAULIC R...

Page 11: ...SHD 138 Manual 10 PN 30533 PN 30532 Typical Hydraulic Circuit for Single Stage Pump with Multiple Components Typical Hydraulic Circuit for Tandum Two Part Pump with Multiple Components...

Page 12: ...SHD 138 Manual 11 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR...

Page 13: ...1 20 C2274 FTG HOSE BARB 25 HOSE X 25 MNPT 1 21 B0843PC ANGLE TIGHTENER CPRSR WLDMT 2 22 8697 CAP SCR 0 50 13X6 00 ALL THREAD GR5 2 ITEM PART DESCRIPTION QTY 23 0537 NUT 0 50 13 HH 2 24 3853 VALVE PI...

Page 14: ...SHD 138 Manual 13 R40 Breakdown Assembly...

Page 15: ...S g n i r p s r o n r e v o g n i a M 7 2 1 7 8 5 E S e v e e l s g n i r p s r o n r e v o G 8 2 1 A 0 0 1 0 1 E R r e v o c g n i s u o h r o n r e v o G 9 2 1 3 9 5 4 Z y l b m e s s a r e l f f u...

Page 16: ...l a v e g r a h c s i d e r u s s e r p w o L 3 6 1 3 7 2 Z y l b m e s s a e v l a v e k a t n i e r u s s e r p w o L 4 6 1 A 4 1 4 2 1 Z 5 3 4 3 3 3 2 3 s m e t i s e d u l c n i t i k e v l a v e...

Page 17: ...75 PSI C5662 Filter Metal Bowl Air Filter Components Service Kits 26803 Filter Assembly R40 4562 Filter Element only 62133 SHD138 Service Kit Champion Compressor Components C1088 Compressor R40 Centri...

Page 18: ...low Faulty compressor valves Pilot valve leaking air Centrifugal unloader valve leaking Hydraulic oil temp high Hydraulic motor drive coupler loose Faulty hydraulic relief valve Faulty check valve Di...

Page 19: ...ck valve leaking Faulty pressure switch Pressure switch wiring Solution Tighten air lines or hose connections Adjust valve per manual specifications Clean or replace pilot valve See Compressor runs sl...

Page 20: ...e voided if someone other than an authorized American Eagle dealer provides other than routine maintenance service without prior written approval from American Eagle In the case repair work is perform...

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