American Dryer Corp. AD-210 Installation Manual Download Page 40 | Manualshive

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American Dryer Corporation

113549 - 8

5. Steam Damper System Operation

The steam damper, as shown in the illustration below, allows the coil to stay constantly charged eliminating
repeated expansion and contraction. When the damper is opened, the air immediately passes through the already
hot coil, providing instant heat to start the drying process. When the damper is closed, ambient air is drawn
directly into the tumbler, allowing a rapid cool down.

Diagram 1 – shows the damper in the heating (open) mode, allowing heat into the tumbler.

Diagram 2 – shows the damper in the cool down (closed) mode, pulling ambient air directly into the tumbler
without passing through the coils.

NOTE: With the dryer off or with no air supply, the damper is in the cool down mode as shown in Diagram

2.

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Summary of Contents for AD-210

Page 1: ...z le service des incendies L installation et l entretien doivent être assurés par un installateur ou un service d entretien qualifié ou par le fournisseur de gaz WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other app...

Page 2: ...rocessed accurately and promptly These instructions are only valid if the following country code is on the appliance If this code is not present on the appliance it is necessary to refer to the technical instructions which will provide the necessary information concerning the modification of the appliance to the condition of use for the country In accordance with EN ISO 3166 1 the names of countri...

Page 3: ...OR GUARDS ARE REMOVEDFROMTHEMACHINETOALLOWACCESSFORCLEANING ADJUSTING INSTALLATION OR TESTING OFANYEQUIPMENT PER OCCUPATIONALSAFETY ANDHEALTHADMINISTRATION OSHA STANDARDS CAUTION DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION FOR YOUR SAFETY DO NOT DRY MOP HEADS IN THE DRYER DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES In the State of Massachusetts the following installation instructi...

Page 4: ...remains between 40 F 4 44 C and 130 F 54 44 C The wiring diagram for the dryer is located in the front electrical control box area WARNING UNDER NO CIRCUMSTANCES should the dryer door switches lint drawer switch heat safety circuit ever be disabled DO NOT MODIFYTHISAPPLIANCE The dryer must never be operated with any of the back guards outer tops or service panels removed PERSONAL INJURY OR FIRE CO...

Page 5: ...nts 15 C Fresh Air Supply Requirements 16 D Exhaust Requirements 17 E Compressed Air Supply System 23 F Electrical Information 25 G Gas Information 29 H Water Supply Connection for Sensor Activated Fire Extinguishing S A F E System 32 I Steam Information 33 J Preoperational Test 38 K Preparation for Operation Start Up 40 L Shutdown Instructions 41 SECTION IV SERVICE PARTS INFORMATION 42 A Service ...

Page 6: ...r 49 C Air Blower Drive System 49 D Safety Devices 49 E Steam Damper Actuator System 51 SECTION VIII MANUAL RESET BURNER HI LIMIT INSTRUCTIONS 52 SECTION IX DATA LABEL INFORMATION 53 SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 54 SECTION XI OPTIONAL SENSOR ACTIVATED FIRE EXTINGUISHING S A F E SYSTEM 55 SECTION XII NON COIN PROGRAMMING 60 ...

Page 7: ...accepted but the number received and the number refused must be noted on the receipt 4 If you determine that the dryer was damaged after the trucker has left your location you should call the delivering carrier s freight terminal immediately and file a claim The freight company considers this concealed damage This type of freight claim is very difficult to get paid and becomes extremely difficult ...

Page 8: ...m building or area of ALL occupants e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If you cannot reach your gas supplier call the fire department 5 Installation and service must be performed by a qualified installer service agency or gas supplier 6 Dryer s must be exhausted to the outdoors 7 Although ADC produces a very versatile dryer there a...

Page 9: ...vents or fumes 13 Remove articles from the dryer as soon as the drying cycle has been completed WARNING Articles left in the dryer after the drying and cooling cycles have been completed can create a firehazard 14 DO NOT operate steam dryers with more than 125 PSI 8 62 bar steam pressure Excessive steam pressure can damage steam coil and or harm personnel 15 Replace leaking flexible hoses or other...

Page 10: ...________________ _________________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________...

Page 11: ...NECTION 1 1 2 F N P T VOLTAGE AVAILABLE 208 575V 3ø 3 4w 50 60 Hz BLOWER FAN MOTOR 15 hp 11 2 kW APPROXIMATE NET WEIGHT 3 275 lb 1 486 kg APPROXIMATE SHIPPING WEIGHT 3 437 lb 1 559 kg AIRFLOW 60 Hz 6 500 cfm 184 06 cmm 50 Hz 5 417 cfm 153 38 cmm STEAM CONSUMPTION 890 lb hr 404 5 kg hr OPERATING STEAM PRESSURE 125 psi max 8 6 bar BOILER HORSEPOWER NORMAL LOAD 27 Bhp SUPPLY CONNECTION 2 M N P T RETU...

Page 12: ...8 American Dryer Corporation 113549 8 B DIMENSIONS AND COMPONENT LOCATION 210 NON TILT GAS MODEL NOTE ADC reservestherighttomakechangesinspecificationsatanytimewithoutnoticeorobligation ...

Page 13: ...113549 8 www adclaundry com 9 210 NON TILT STEAM MODEL NOTE ADC reservestherighttomakechangesinspecificationsatanytimewithoutnoticeorobligation ...

Page 14: ...tion must conform to applicable Canadian Standards Natural Gas and Propane Installation Code CSA B149 1 and Canadian Electric Code CSA C22 1 A REASSEMBLY OF DRYER IMPORTANT Alwayskeepthetumblersectionofthedryerinanuprightpositionwhenmovingit The dryer may be shipped one 1 of two 2 ways as a complete unit fully assembled and ready for hookup or with the tumbler section separated from the base If th...

Page 15: ...113549 8 www adclaundry com 11 1 Reassembly Instructions For Gas Dryer Shipped In Two 2 Pieces ...

Page 16: ...socket located at the bottom of the right tumbler section b Pull the tumbler section power cable up from the left side of the base through the hole in the bottom of the tumbler section Reconnect the wires of this cable into the 2 inch x 4 inch 5 08 cm x 10 16 cm tumbler junction box located at the bottom of the tumbler section Refer to the illustration on the previous page c Drop the control cable...

Page 17: ...113549 8 www adclaundry com 13 2 Reassembly Instructions For Steam Dryer Shipped In Two 2 Pieces ...

Page 18: ...h 5 08 cm x 10 16 cm tumbler junction box located at the bottom of the tumbler section Refer to the illustration on the previous page c Drop the control cable connector from the rear right side of the tumbler section into the base Reconnect the industrial grade plug in to its mating socket 3 Bolt the 20 inch 50 8 cm diameter exhaust duct transition piece to the dryers rectangular exhaust duct The ...

Page 19: ...s The dryer must be leveled for proper operation If shimming is required put metal shims which are the same size as the base feet under the base feet The dryer must be lagged to the floor WARNING Dryer should be located where a minimum length of exhaust duct will be necessary 1 The dryer must be installed with a proper exhaust duct connection to the outside 2 The dryer must be installed with provi...

Page 20: ...ntrance from the outdoors atmosphere of a minimum of 6 square feet 0 56 square meters is required for each gas dryer and a minimum of 8 square feet 0 74 square meters for each steam dryer To compensate for the use of registers or louvers used over the openings this make up air area must be increased by approximately thirty three percent 33 Make up air openings should not be located in an area dire...

Page 21: ...with as few turns as possible Single or independent dryer venting is recommended The shape of the ductwork is not critical so long as the minimum cross section area is provided It is suggested that the use of 90 turns in ducting be avoided use 30 and or 45 angles instead The radius of the elbow should preferably be 1 1 2 times the diameter of the duct ALL ductwork should be smooth inside with no p...

Page 22: ...ound duct 464 square inches 2 993 square centimeters duct must be used The horizontal or vertical duct total run on gas models must not exceed 50 feet 15 24 meters and steam models must not exceed 25 feet 7 62 meters which includes the use of no more than three 3 elbows refer to the illustrations on page 20 and page 21 Should more than the maximum number of elbows be used or if the run exceeds the...

Page 23: ...113549 8 www adclaundry com 19 210 STEAM DRYER 6 500 CFM 184 CMM HORIZONTALDRYERVENTING ...

Page 24: ...20 American Dryer Corporation 113549 8 210 GAS DRYER 5 300 CFM 150 08 CMM VERTICALDRYERVENTING 210 STEAM DRYER 6 500 CFM 184 CMM VERTICALDRYERVENTING ...

Page 25: ...113549 8 www adclaundry com 21 210 STEAM DRYER 6 500 CFM 184 CMM VERTICAL HORIZONTALDRYERVENTING 210 GAS DRYER 5 300 CFM 150 08 CMM VERTICAL HORIZONTALDRYERVENTING ...

Page 26: ... the outside opening of the exhaust ductwork IMPORTANT Exhaust back pressure measured by a manometer magnehelic in the exhaust duct must be no less than 0 and must not exceed 0 3 in WC 0 74 mb NOTE It is recommended that exhaust or booster fans not be used in the exhaust ductwork system except where necessary to maintain exhaust back pressure in the exhaust duct between zero and 0 3 inch water col...

Page 27: ... connection size is 1 8 N P T No air filtering or pressure regulating devices are provided with the standard non tilt dryer 1 Compressed Air Supply Connection Location For Non Tilt Dryers a Gas Dryers The air line supply connection is made into the 1 8 N P T port on the air jet solenoid valve which is located in the base of the dryer Refer to the illustration below ...

Page 28: ...merican Dryer Corporation 113549 8 b Steam Dryers The air line supply connection is made into the 1 8 N P T tee which is located at the left hand side of the top of the dryer Refer to the illustration below ...

Page 29: ...safety the dryer must be electrically grounded in accordance with local codes and or National Electric Code ANSI NFPA 70 or in Canada Canadian Electric Code CSA C22 1 IMPORTANT Failure to comply with these codes or ordinances and or the requirements stipulated inthismanualcanresultinpersonalinjuryorcomponentfailure NOTE ComponentfailureduetoimproperinstallationVOIDSTHEWARRANTY Each dryer should be...

Page 30: ... appliance amp draw rating and type of breaker used Circuit breakers for 3 phase 3ø dryers must be 3 pole type SERVICE VOLTAGE PHASE WIRE SERVICE APPROX AMP DRAW CIRCUIT BREAKER 60 Hz 50 Hz 208 3ø 3 4 36 2 60 220 3ø 3 35 2 60 230 3ø 3 35 1 60 240 3ø 3 34 2 60 380 3ø 3 4 20 2 30 400 3ø 3 4 20 30 416 3ø 3 4 19 9 30 440 3ø 3 19 1 30 460 3ø 3 18 1 30 480 3ø 3 18 1 30 575 3ø 3 14 9 20 2 Electrical Serv...

Page 31: ... correct breaker size according to appliance amp draw rating and type of breaker used Circuit breakers for 3 phase 3ø dryers must be 3 pole type SERVICE VOLTAGE PHASE WIRE SERVICE APPROX AMP DRAW CIRCUIT BREAKER 60 Hz 50 Hz 208 3ø 3 4 55 2 90 230 3ø 3 53 5 80 240 3ø 3 51 80 380 3ø 3 4 31 1 50 400 3ø 3 4 29 9 50 416 3ø 3 4 29 2 50 460 3ø 3 26 6 45 480 3ø 3 26 6 45 575 3ø 3 22 3 40 8 19 14 IMPORTANT...

Page 32: ...ional regulations or codes of the country of destination In the absence of these codes grounding must conform to applicable requirements of National Electric CodeANSI NFPA70 or in Canada the installation must conform to applicable Canada Standards Canadian Electric Code CSA C22 1 The ground connection may be to a proven earth ground at the location service panel NOTE Agroundingconnection terminall...

Page 33: ...IDINGTHEWARRANTY WARNING FIRE OR EXPLOSION COULD RESULT 1 Gas Supply The gas dryer installation must meet the American National Standard National Fuel Gas Code ANSI Z223 1 LATEST EDITION or in Canada the Canadian Installation Codes CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 Propane Gas or LATEST EDITION as well as local codes and ordinances and must be done by a qualified professional NO...

Page 34: ...e main gas header to the dryer There is a 1 1 4 gas pipe connection at the top of the dryer The dryer has a gas burner box with a 1 1 4 gas connection Inlet connection 1 1 4 N P T Inlet Supply Size 1 1 2 N P T minimum Btu hr input per dryer 650 000 163 800 kcal hr 1 Natural Gas Pressure regulation is controlled by the gas valve s internal pressure regulator Incoming supply pressure must be consist...

Page 35: ...toAS NZS5601 1 for guidance on gas supply pipe sizing required for this appliance installation The dryer is provided with a 1 1 4 N P T inlet pipe connections extending out of the top of the burner box The minimum pipe size supply line to the dryer is 1 1 2 N P T For ease of servicing the gas supply line to each dryer must have its own shutoff valve The size of the main gas supply line header will...

Page 36: ...Canada CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 Propane Gas or LATEST EDITION for General Installation and Gas Plumbing as well as local codes and ordinances and must be done by a qualified professional It is important that gas pressure regulators meet applicable pressure requirements and that gas meters be rated for the total amount of ALL the appliance BTUs being supplied IMPORTANT T...

Page 37: ...limits are set to limit the acid attack of the steam coils IMPORTANT CoilfailureduetoimproperpHlevelwillVOIDTHEWARRANTY 2 Steam Requirements High Pressure Inlet 2 supply line connection Return 2 return line connection Operating Steam Pressure Maximum 125 psig 862 kPa Heat Input Normal Load 27 Bhp Consumption Approximate 890 lb hr 404 5 kg hr Shaded areas are stated in metric equivalents The minimu...

Page 38: ...d return mains d Shutoff valves for each dryer should be installed in the supply return and drip trap return lines This will allow the dryer to be isolated from the supply and return mains if the dryer needs maintenance work e Install an inverted bucket steam trap and check valve for each unit at least 12 inches 30 48 cm below steam coil as close to the coil as possible f The supply and return lin...

Page 39: ...ar Maximum Supply 90 PSI 6 20 bar c No air regulation is provided with a standard dryer External regulation filtration of 80 PSI 5 51 bar must be provided It is suggested that a filter regulator gauge F R G arrangement be added to the compressed air line just before the dryer connection This is necessary to ensure that correct and clean air pressure is achieved The F R G is provided on dryers with...

Page 40: ...dy hot coil providing instant heat to start the drying process When the damper is closed ambient air is drawn directly into the tumbler allowing a rapid cool down Diagram 1 shows the damper in the heating open mode allowing heat into the tumbler Diagram 2 shows the damper in the cool down closed mode pulling ambient air directly into the tumbler without passing through the coils NOTE With the drye...

Page 41: ...Air Piston Flow Control Operation Adjustment Steam damper operation was tested and adjusted prior to shipping at 80 PSI 5 51 bar If steam damper adjustment is necessary locate the flow control valve and make the necessary adjustments as noted below ...

Page 42: ...point the cycle that was in progress will be canceled and go to Wrinkle Guard 7 When the programmed drying time has expired the Phase 7 Non Coin microprocessor controller computer will proceed into the Cool Down Cycle mode 8 Once the Cool Down Cycle begins at the end of the heat cycle the L E D display will read COOL DOWN TEMP ___ ___MINUTE REMAINING At the end of the heat cycle the dryer will shu...

Page 43: ...odels 1 When the dryer is first started during initial start up the burner has a tendency not to ignite on the first attempt This is because the gas supply piping is filled with air so the dryer may have to be stopped and restarted several times for this air to be purged from the lines 2 The dryer has one 1 burner box which has its own Direct Spark Ignition DSI module and Spark Ignition Flame Prob...

Page 44: ...ns a Each microprocessor controller computer has been preprogrammed by the factory with the most commonly used parameter programs selections If computer program changes are required refer to the computer programming manual which was shipped with the dryer K PREPARATION FOR OPERATION START UP The following items should be checked before attempting to operate the dryer 1 Read ALL CAUTION WARNING and...

Page 45: ... following must be performed 1 Discontinue power to the dryer either at the external disconnect switch or the circuit breaker 2 Discontinue the heat supply a GAS MODELS discontinue the gas supply 1 SHUT OFF external gas supply shutoff valve 2 SHUT OFF internal gas supply shutoff valve located in the gas valve burner area b STEAM MODELS discontinue steam supply 1 SHUT OFF external location furnishe...

Page 46: ... model number and serialnumbersothatyourinquiryishandledinanexpeditiousmanner B PARTS 1 Replacement parts should be purchased from the reseller from whom the ADC equipment was purchased If the reseller cannot be contacted or is unknown contact the ADC Parts Department for a reseller in your area Parts may also be purchased directly from the factory by calling the ADC Parts Department at 1 269 923 ...

Page 47: ...ADC reseller from whom you purchased the equipment and request a dryer warranty form If the reseller cannot be contacted or is unknown warranty information can be obtained from the factory by contacting the ADC Warranty Department at 1 269 923 3000 NOTE Whenever contacting the ADC factory for warranty information be sure to have the dryer smodel numberandserialnumber availablesothatyourinquirycanb...

Page 48: ...hey are not damaged in transit Damage claims are the responsibility of the shipper IMPORTANT No replacements credits or refunds will be issued for merchandise damaged in transit 5 ALL returns should be shipped to the ADC factory in such a manner that they are insured and a proof of delivery can be obtained by the sender 6 Shipping charges are not the responsibility of ADC ALL returns should be pre...

Page 49: ... are for average usage which is considered six 6 to eight 8 operational running hoursperday IMPORTANT Dryer produces combustible lint and must be exhausted to the outdoors Every 6 months inspecttheexhaustductingandremoveanylintbuildup SUGGESTED CLEANING SCHEDULE EVERY THIRD OR FOURTH LOAD Clean the lint basket A clogged lint basket will cause poor dryer performance The lint basket is located in th...

Page 50: ... When cleaning steam coil fins be careful not to bend the fins If fins are bent straighten by using a fincomb whichisavailablefromlocalair conditioningsupplyhouses Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer s internal exhaust ducting CAUTION THEACCUMULATION OFLINTIN THE EXHAUST DUCTWORK CAN CREATE APOTENTIALFIREHAZARD NOTE DO NOT OBSTRUCT THE ...

Page 51: ...s to the motor contactors and overloads are tight This is done to accommodate the compression of the wires over time C LUBRICATION MONTHLY The two 2 bearings that support the impellor fan shaft must be lubricated Use Shell Alvania 2 grease or its equivalent Generically this grease would be described as an NLGI Grade 2 multipurpose industrial grease with a lithium thickener and mineral base oil EVE...

Page 52: ...ve and a key The inner and outer elements have matching opposing tapers As a result when the bolts are tightened the taper lock contracts onto the shaft and expands into the drive wheel hub locking the wheel onto the shaft The idler shaft and drive shaft are each supported by two 2 1 1 2 diameter pillow block bearings These bearings sit on slotted support channels and can be moved inward or outwar...

Page 53: ...r is started when the load doors are open the microprocessor controller computer light emitting diode L E D display will show front door not closed or rear door not closed for 2 door dryers 2 Lint Basket Switch This switch ensures that the lint basket is closed before the dryer can start This switch is located at the front of the dryer at the right side of the lint basket If the lint basket is ope...

Page 54: ...gas flow to the burner boxes and the display will read an error code of Burner Hi Limit Fault The thermostat must be manually reset and the Phase 7 computer must be reset 5 Sail Switch for Gas Dryers Only The sail switch is located in the front of the burner box A sail switch consists of a round damper plate on a lever arm which is in contact with an electric switch When the air blower comes on it...

Page 55: ...emoved from the solenoid valve so that the solenoid valve blocks the air supply to the pistons and the air in the pistons is bled to the atmosphere The springs in the pistons now retract the piston rods closing the steam damper The steam damper plate now covers the steam coil and allows room air to bypass the coil before entering the tumbler for a rapid cool down The steam damper plate should open...

Page 56: ...uter will also display the same error code described above along with an audio indication If the drum temperature is above 100 F 38 C the dryer will continue to run with no heat for 3 minutes or until the drum temperature has dropped below 100 F 38 C The clear stop button on the Phase 7 keypad must be pressed to clear the error condition The open manual reset hi limit thermostat must be reset manu...

Page 57: ... and type of heat gas electric or steam 2 SERIALNUMBER Allows the manufacturer to gather information on your particular dryer 3 TYPE OF HEAT This describes the type of heat for your particular dryer gas either natural gas or propane gas electric or steam 4 HEAT INPUT For Gas Dryers This describes the heat input in British thermal units per hour Btu hr or kilowatts kW 5 ORIFICE SIZE For Gas Dryers ...

Page 58: ... flashes A steady L E D indicator indicates normal operation No L E D indicator indicates a power or an internal failure has occurred 2 For Models with DSI Module Type II Theory of Operation Start the drying cycle When the gas burner ignites within the chosen trial for ignition time 8 seconds the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as...

Page 59: ... BEFORE YOU START CHECK LOCAL CODES AND PERMITS Call your local water company or the proper municipal authority for information regarding local codes IMPORTANT ItisyourresponsibilitytohaveALLplumbingconnectionsmadebyaqualifiedprofessional to assure that the plumbing installation is adequate and conforms to local state and federal regulations or codes IMPORTANT It is the installer s or owner s resp...

Page 60: ...t and the old hose set should not be reused 2 Water Connections The water connection is made to the 3 4 F P T bushing of the electric water solenoid valve located at the rear upper left area of the dryer The water solenoid valve has a 1 2 M P T connection and a 1 2 bushing is supplied to provide the minimum 1 2 inch supply feed line Flexible supply line coupling must be used in effort to avoid dam...

Page 61: ...dryer the connections for the manual bypass are made at the T or four way fitting located in the outlet supply side of the water solenoid valve The use and connections of this manual bypass are at the option or discretion of the owner The water connection for the manual bypass is made to the T or four way fitting which has a 3 8 F P T and a coupling must be used to provide the minimum 1 2 inch sup...

Page 62: ...cessible 3 Electrical Requirements No independent external power source or supply connection is necessary The 24 volt power to operate the S A F E system is accomplished internally in the dryer from the dryer controls WARNING Electrical power must be provided to the dryer at ALL times If the main electrical power supply to the dryer is disconnected the S A F E system is INOPERATIVE WARNING ELECTRI...

Page 63: ...ntrol will check if the temperature remained above trip point if so water will remain on The control will continue to check if temperature is above trip point every 30 seconds If the water has been on for a constant 10 minutes the water will be turned off regardless of the temperature If the temperature has dropped below trip point the control will turn off the water prior to 10 minutes SYSTEM RES...

Page 64: ...ting value EE PROM FAULT Error in memory location Fault correction First cycle power to get the display to read ENTER PASSWORD Next press the keys FAA then press the ENTER key Press the UP ARROW then YES will be displayed Now press the ENTER key and the display should return to ready Inputs Red L E D All indications are with L E D lit ESTOP Indicates E STOP has been pressed GAS_V Indicates the gas...

Page 65: ...__________________________________________________ _________________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________________ _________________________________________________________________________________________...

Page 66: ...ADC Part No 113549 8 04 08 22 ...

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