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3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM

OPERATOR’S MANUAL

P A G E |

13

8. Maintenance

Recommended Spares

Description

Part Number

Quantity

202 Spray Nozzle *

202-018-AC

2 ea.

Repair Kit for 202

04290

2 ea.

P/H Fire Res. Hose (1/4")**

821FR-4-BLK

30 ft.

P/H Fire Res. Hose (3/8")**

821FR-6-BLK

30 ft.

P/H Fire Res. Hose (1/2")**

821FR-8-BLK

15 ft.

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Summary of Contents for 3049B

Page 1: ...AMCOL CORPORATION 3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR S MANUAL...

Page 2: ...ration 9 Proper Operation 10 6 BL 463 2S EJECTEZE 11 PA201 Refractometer 11 7 System Troubleshooting 12 No Liquid 12 Too Much Liquid 12 Too Little or Inconsistent Liquid 12 Fluid Runs on After Spray 1...

Page 3: ...on This operator s manual is designed to walk you through the installation all the way to operation and maintenance of your new AMCOL 3049B Spray System For more information on the overview of the sys...

Page 4: ...Tips 90 Conical or Fan b Brass Extensions c Multidirectional Mounting Bracket d Mounting Magnet 2 Hose a 2x 5 Reservoir to Valve Package b 2x 15 Valve Package to Manifold c 2x 7 Manifold to Spray Nozz...

Page 5: ...FY NOZZLES WHICH WILL BE WITHIN THE GUARDED AREA WITHOUT DEENERGIZING THE PRESS WITH LOCK AND TAG WARNING THE SYSTEM IS NOT DESIGNED OR CAPABLE OF DISPENSING FLAMMABLE OR COMBUSTIBLE LIQUIDS WARNING U...

Page 6: ...ding and close to the valve package 4 Lock and Tag the press Then place the atomizing nozzle assemblies in the expected position without the hose attachments in order to properly assess and approve th...

Page 7: ...MATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR S MANUAL P A G E 6 8 Connect hoses as supplied with the system Any hose that is longer than required to make a proper connection should be shortened wher...

Page 8: ...ackage and finalize the PLC connection of the Norgren 3 way valves located on the Valve Package to the press PLC with the sequencing and timing Be sure to spray the Butt Shear while the container is c...

Page 9: ...y cycle will continue F Pump Inlet Pressure 50 PSI Minimum Increase pressure to increase liquid volume This will increase pump flow and outlet pressure Liquid pressure at the 202 atomizers must be abo...

Page 10: ...losed Open System Shutoff valve A and set the Spray Pressure Regulator B to 40 psi Setting Operating the Reservoir Pump Open the Pump Shutoff valve G and set Pump Inlet Pressure F to at least 50 psi O...

Page 11: ...ual Actuation Observe pressure changes and the 202 piston I open with Spray Valve back valve C actuation Observe Blow Out Pressure E changes with actuation of the Blow Out Valve front valve D Due to t...

Page 12: ...actured by Misco is a handheld testing instrument used to check and monitor dilution ratios of liquid concentrates that are mixed with water It is operated by placing a drop or two of fluid in the tit...

Page 13: ...mended settings Air pockets in liquid hose Manually actuate until volume is consistent Too Much Liquid Liquid flow misadjusted see System Settings Spray valve open too long Pump pressure on reservoir...

Page 14: ...AL P A G E 13 8 Maintenance Recommended Spares Description Part Number Quantity 202 Spray Nozzle 202 018 AC 2 ea Repair Kit for 202 04290 2 ea P H Fire Res Hose 1 4 821FR 4 BLK 30 ft P H Fire Res Hose...

Page 15: ...ck Balls 1 66605J 34B AC 1 each Rebuild Kit for 66605J 34B Diaphragm Pump 1 637140 4B 1 ea Check Balls PTFE for 66605J 34B DP 1 93100 4 4 ea 140 psi Pressure Gauge for manifold 18 013 212 1 ea 160 psi...

Page 16: ...0 Degree Spray Nozzle with 6 Pipe 13 90DSN 6 2 ea Clear Bowl for 1 2 in line strainer with Gasket 9875K11 AC 2 ea 80 Mesh Replacement Screen for T Strainer SS 9875K82 1 ea Strongly recommended May be...

Page 17: ...be found below Correct dilution as necessary A dilution chart can be found In the Technical Bulletin for BL 463 2S EJECTEZE Quarterly Replace 80 Mesh Screen Clear Bowl and Gasket Replace Check Balls f...

Page 18: ...3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR S MANUAL P A G E 17 9 Schematics System Schematic...

Page 19: ...3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR S MANUAL P A G E 18 202 Spray Nozzle 202 MMB M 202 Internal View...

Page 20: ...3049B AUTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR S MANUAL P A G E 19 Reservoir BL 202 10NP Valve Package MVO 101BR...

Page 21: ...UTOMATIC BUTT DISCARD LUBRICATION SYSTEM OPERATOR S MANUAL P A G E 20 Hose and Manifold 201 1LAR AMCOL Corporation 21435 Dequindre Hazel Park MI 48030 248 414 5700 fax 248 414 7489 www amcolcorp com L...

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