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USER

 

MANUAL 

810NG

 

T 

U

SE

 

 

B.34 

7845470-01  03/20 

subject to change without notice 

 

B.7.6 

OPENING PROCEDURE 

 

  The operator should close the crane from the column side to avoid collisions with moving 

parts of the crane (see §A.2.4). 

 

1) Lift slightly the 1

st

 boom by moving the control lever of the lifting cylinder in order to easily remov e 

the locking device (see B.5.7) 

 

 

 

 

 

 

1

 

 

 

2)  Lift the  1st  boom by moving the control lever  of  the lifting cylinder so that the boom can rotate 

freely. 

 

 

 

 

 

 

2

 

1 

2 

Summary of Contents for 810NG T

Page 1: ...U US SE ER R M MA AN NU UA AL L 8 81 10 0N NG G T T ORIGINAL INSTRUCTIONS 7845470 01 03 20 subject to change without notice...

Page 2: ......

Page 3: ...ND DOCUMENTATION B 3 B 3 1 ENCLOSED DOCUMENTATION B 3 B 3 2 MARK B 3 B 3 3 SERVICE CONDITION S B 4 B 3 4 MAIN COMPONENTS B 5 B 4 CONTROLS B 6 B 4 1 CONTROL STATIONS B 6 B 4 2 DESCRIPTION OF CONTROLS B...

Page 4: ...UTIONS FOR CHROME PLATED SURFACES C 3 C 3 PLANNED AND EXTRAORDINARY MAINTENANCE C 4 C 4 TAKING THE CRANE OUT OF SERVICE C 4 C 4 1 DISASSEMBLY C 4 C 4 2 STORAGE C 4 C 4 3 DISPOSAL C 4 D TECHNICAL SHEET...

Page 5: ...ty goggles during maintenance tasks ear protection if the noise level in the operating position exceeds 80 dB A a dust mask in the presence of dusts a suitable mask in the presence of toxic fumes or p...

Page 6: ...S BOOMS When the crane works with the booms in a near vertical alignment lifting moment is near zero the load limiting device could operate without the expected accuracy due to oscillations accelerati...

Page 7: ...st not be left unsupervised put the load on a stable place before leaving the control station Do not slew the crane at max speed up to the end of stroke dead point but approach slowly Clear any snow o...

Page 8: ...ser feet limb crushing in openings WARNINGS Cordon off the working area using barriers and warning signs before starting any operations with the crane Use special signals to warn others when crane mov...

Page 9: ...ated in EN 349 and make sure all others do the same A 2 3 CUTTING HAZARD Residual hazard associated with movement of booms and connecting rods A residual cutting hazard exists for the upper limbs betw...

Page 10: ...head on the boom during working operations Take great care not to bump against the suspended load The load must always be moved under safe conditions away from potential hazards and obstacles as spec...

Page 11: ...they are too tight The crane is designed in such a way to prevent rubbing of hoses against moving parts However the installation configuration may cause hoses to come into contact with other moving pa...

Page 12: ...tamper with safety devices Stabilize the crane on firm ground WARNINGS Check that the parking brake is ON and the wheels are secured by using chocks Check that the stabiliser extensions are fully open...

Page 13: ...bilizer force When working on bridges the stabilizer feet must be placed at least one metre from the edge Make sure that the stabilizers are at a safe distance from ditches and steep slopes As a gener...

Page 14: ...ly Inform the supervisor immediately of any loss of stability Routinely check correct functioning of the stabiliser legs Stop work immediately in the event of any faults and refer to an authorised ass...

Page 15: ...m operating distance must be calculated taking into account the maximum crane outreach towards the lines and the maximum displacement of the lines D 7m The crane should only be used near live power li...

Page 16: ...HAZARDS A 4 1 BURNS These hazards are caused by Contact with hot hoses hot tanks and damage to hoses resulting in spurts of hot oil Use in explosive environments WARNINGS Do NOT touch any part of the...

Page 17: ...if the crane is used in environments with toxic fumes or substances WARNINGS FOR HYDRAULIC OIL AND INDUSTRIAL GREASE These substances must be handled with care in a ventilated environment Wear protect...

Page 18: ...perator if the latter does not have a clear view of the entire working range of machine A 8 3 HUMAN ERROR WARNINGS Users must be able to read and understand the crane s documents and manuals Users mus...

Page 19: ...lity im pac t falling loads sudden release of the lifting components and manual extensions accidents when moving the vehicle etc Incorrect folding of the crane can cause serious damage due to impact o...

Page 20: ...onents or accessories are protruding outside the profile of the vehicle e g prevent the hook from protruding 3 The LED warning light in cabin is green if present see B 6 5 1 2 3 In addition if the int...

Page 21: ...ould always be made before using the crane Visually check that the hydraulic system is functioning correctly and that there are no fluid leaks between hoses and couplings Visually check the integrity...

Page 22: ...bject to change without notice Visually check that the screws of the slewing cylinders all nuts and bolts in general are tight ened properly Check that pins and screws used on the extensions and on ot...

Page 23: ...Unexpected or accidental movement of loads Unsuitable worn or unsafe lifting devices accessories Lifting of people Use during high winds Risk of damaging load support surfaces WARNINGS The following...

Page 24: ...ft truck releasing an excessive load on the hook lifting a floating load etc Movements very close to fixed walls trees etc and mobile cranes forklift trucks gantry cranes etc objects Lifting of people...

Page 25: ...ing the load on surfaces with unsuitable strength area or inclination Handling of loads at heights is strongly unrecommended the load could bump against the booms and oscillations of load and booms co...

Page 26: ...ne using a lift truck a crane or a bridge crane During transport by land and sea fix the crane or its container to the mean of transport body container hold etc Protect the crane from atmospheric agen...

Page 27: ...ad or to accidental disconnection of the lifting component Impact hazard for equipment against objects Structural damage hazard when pressing the load by lowering the crane boom Hazards due to mainten...

Page 28: ...ith the tool Release the load as close to the ground or container as possible Do NOT overload the tool Take care that the load does not fall accidentally Do NOT operate the tool over areas where accid...

Page 29: ...rd caused by drill operation Impact and cutting hazard during drill operation Structural damage and tipping hazard if the drill penetrates the ground but is unable to expel material WARNINGS Keep away...

Page 30: ...e clean Dirt increases wear of the cylinders and pins Leaks of oil and other fluids are the main cause of accidents Follow the instructions in this manual Keep this manual in a safe place with the cra...

Page 31: ...ly operated extensions EX M stabilizers with extra spread and manually operated extensions EX H stabilizers with extra spread and hydraulically operated extensions SE H stabilizers with super spread a...

Page 32: ...cuments completed and signed as necessary Declaration of EC conformity only for EC countries Certificate of origin Certificate of warranty User manual Spare parts catalogue The owner of the crane is r...

Page 33: ...ax mean wind speed 34 km h Weather conditions to avoid Storm Sand storm Hydraulic oil temperature 10 C 80 C Max base inclination with respect to the horizontal 4 for duty S2 3 for duty S1 Bearing capa...

Page 34: ...OMPONENTS 1 Column 2 1st boom cylinder 3 1st boom 4 Extension cylinders 5 Hydraulic extensions 6 Stabilizer cylinder 7 Stabilizer extension 8 Oil tank 9 Slewing cylinder 10 Controls at control valve s...

Page 35: ...USER MANUAL 810NG T USE B 6 7845470 01 03 20 subject to change without notice B 4 CONTROLS B 4 1 CONTROL STATIONS NO RDC CRANE On main control valve side For NO CE only...

Page 36: ...USER MANUAL 810NG T USE B 7 7845470 01 03 20 subject to change without notice NO RDC CRANE On the opposite main control valve side See the next page...

Page 37: ...UAL 810NG T USE B 8 7845470 01 03 20 subject to change without notice NO RDC CRANE On the opposite main control valve side This control allows the user to lift the boom and to reach the crane s contro...

Page 38: ...USER MANUAL 810NG T USE B 9 7845470 01 03 20 subject to change without notice RDC CRANE EMERGENCY CONTROLS WITH DISPLAY On the main control valve side...

Page 39: ...USER MANUAL 810NG T USE B 10 7845470 01 03 20 subject to change without notice RDC CRANE EMERGENCY CONTROLS WITHOUT DISPLAY On the main control valve side In case of work lights only ON OFF...

Page 40: ...USER MANUAL 810NG T USE B 11 7845470 01 03 20 subject to change without notice RDC CRANE STABILIZERS CONTROLS On the opposite main control valve side...

Page 41: ...n control valve side On the opposite main control valve side KEY SWITCH SELECTOR RDC NO TOP KS Stabilizers controls enabled Crane controls disabled Stabilizers controls disabled Emergency controls ena...

Page 42: ...tabilizer extensions are hydraulically operated It s forbidden to place the stabilizer feet on the ground and to lift them off the ground by operating the stabilizer leg lever MS2 on the opposite side...

Page 43: ...unscrewed crane disabled stabilizers enabled RDC CRANE Break the seal sticker see figure below and turn the flow deviation lever under the cover Knob pulled lever turned clockwise crane enabled stabil...

Page 44: ...lic extensions immediately to stop the descent of the load B 5 2 EMERGENCY STOP BUTTON The emergency stop buttons are installed at the control positions of EC cranes In case of danger or emergency the...

Page 45: ...is reached the crane movements are blocked according to the figure below NO CE MOMENT LIMITER To remove the overload condition it is necessary to retract the hydraulic extensions until the lifting mom...

Page 46: ...keep raised the automatic lock and so allows to extend the outriggers FOR CRANES WITH MANUALLY OPERATED STABILIZER EXTENSIONS On both sides of the base two locking devices are installed an automatic...

Page 47: ...hine may cause damage to property and injury to people B 5 6 SLEWING LIMITERS The NO CE crane can be equipped with slewing limiter its purpose is to block the crane rotation toward the prohibited work...

Page 48: ...transport position you have to install this locking device before working with the crane you have to remove the locking device and to insert into the suitable housing near the main controls see figure...

Page 49: ...ing wing is put fully under the flexible plate 2 be sure that the locking device is correctly fixed REMOVAL Perform the following procedure to remove the locking device place the boom tip into an easi...

Page 50: ...visual level indicators in order to check the amount of oil in the tank THERMOMETER CE cranes are fitted with a thermometer that shows the current oil temperature in degrees Celsius Yellow sector T 50...

Page 51: ...sure filter and clogging indicators B 6 2 LOAD INDICATORS SIGNAL LIGHT TOWER STANDARD FOR CE RDC CRANES The signal tower provides visual and audible warning signals to indicate the load level of crane...

Page 52: ...the pressure of the 1 boom cylinder Green sector 90 of lifting capacity is not reached Yellow sector 90 of lifting capacity is reached Red sector 100 of lifting capacity is reached B 6 3 LEVEL INDICAT...

Page 53: ...IBLE WARNINGDEVICE IN CABIN The Road Safety Regulations set out the maximum dimensions of motor vehicles For this reason in CE area a visual audible warning device is installed in cabin this gives the...

Page 54: ...ounted on crane base and on additional stabilizers are ON when the crane is correctly stabilized ground can support the maximum pressure of stabilizer feet see D 1 all safety measures are properly exe...

Page 55: ...locking device Lever 3 up the locking device 1 is engaged or ready to get engaged Lever 3 down the locking device 1 in disengaged Operating the crane is allowed only when the stabilizers are deployed...

Page 56: ...ck 1 rotate and lay the lock support 2 on the pin 3 Pull the suitable handle and extract completely the stabilizer extension till the semi automatic locking device 3 does stop the beam extension then...

Page 57: ...the crane is fitted with turning stabilizer legs rotate downwards the leg up to the vertical position see B 7 5 5 Extend the cylinder till to place the foot on the ground without fully discharging th...

Page 58: ...CKING DEVICE OF STABILIZER EXTENSIONS 1 Automatic lock 2 Lock support Operating the crane is allowed only when the stabilizers are deployed correctly Always use the controls on the side on which you a...

Page 59: ...ct to change without notice 2 Lower the automatic lock 1 rotate and lay the lock support 2 on the pin 3 By using the control lever below extract the stabilizer extension The yellow warning sign on ext...

Page 60: ...the crane is fitted with turning stabilizer legs rotate downwards the leg up to the vertical position see B 7 5 5 Extend the cylinder till to place the foot on the ground without fully discharging th...

Page 61: ...ocking device with lever Lever 1 perpendicular to extension axis down the locking device is engaged Lever 1 parallel to extension axis up the locking device is disengaged Execute the following procedu...

Page 62: ...ocking lever and rotate fully the leg downwards up to the vertical position the locking device engages automatically the lever turns clockwise and goes down If the locking device doesn t engage shake...

Page 63: ...ne from the column side to avoid collisions with moving parts of the crane see A 2 4 1 Lift slightly the 1st boom by moving the control lever of the lifting cylinder in order to easily remov e the loc...

Page 64: ...ir center of gravity and make sure that they cannot move slide and rotate avoid sudden movements operate the control levers gently and gradually Do not swing the load do NOT interrupt the movements su...

Page 65: ...e the crane from the column side to avoid collisions with moving parts of the crane see A 2 4 1 Close the hydraulic extensions of the crane 1 and move the 1st boom so that the column can rotate freely...

Page 66: ...Lower the 1st boom until the recovery locks are in their seats Block the crane 4 Than make sure that no part of the crane and no accessories are out of the truck profile see A 10 If for transport the...

Page 67: ...support 3 Semi automatic locking device Lever 3 up the locking device 1 is engaged or ready to get engaged Lever 3 down the locking device 1 in disengaged The stabilizers can be closed exclusively aft...

Page 68: ...e the leg up to its transport position see B 7 12 3 Turn the lever 3 downwards up to its vertical locking position the locking device is disengaged 4 Retract fully the stabilizer extension The automat...

Page 69: ...utomatic lock 2 Lock support The stabilizers can be closed exclusively after the booms are closed in transport position Always use the controls on the side on which you are operating the crane Execute...

Page 70: ...USER MANUAL 810NG T USE B 41 7845470 01 03 20 subject to change without notice 3 Retract fully the stabilizer extension The automatic lock 1 engages automatically...

Page 71: ...1 Locking device with lever Lever 1 perpendicular to extension axis down the locking device is engaged Lever 1 parallel to extension axis up the locking device is disengaged Execute the following pro...

Page 72: ...locking lever and rotate fully the leg upwards up to the vertical position the locking device engages automatically the lever turns clockwise and goes down If the locking device doesn t engage shake l...

Page 73: ...requirements If the crane is equipped with an additional lifting tool intended to push to the ground bucket grab drill the rated capacities are not derated but the stress history class becomes irreve...

Page 74: ...has not suitable support pads at disposal a derating factor shall be applied to the max working pressure as follows pr s pmax with where s is the derating factor to apply if the support surface has in...

Page 75: ...able below shows the value of T as the environmental temperature changes Environmental temperature C Derating factor T 20 Tenv 10 0 75 30 Tenv 20 0 50 40 Tenv 30 0 25 B 8 3 HIGH BASE INCLINATION The c...

Page 76: ...ng factor shall be applied to the max working pressure as follows pr w pmax where w is the derating factor to apply at mean wind speed of over 9 4 m s pr is the reduced pressure pmax is the max workin...

Page 77: ...d vane moves Gentle breeze 3 4 5 4 12 19 3 Leaves constant motion Light flag extended Moderate breeze 5 5 7 9 20 28 4 Raises dust and papers Small branches stir Fresh breeze 8 0 10 7 29 38 5 Small tre...

Page 78: ...n if present Check the following before performing any maintenance operation The vehicle must be switched OFF and the brake applied The power supply to the crane must be switched OFF C 2 1 GREASING Gr...

Page 79: ...hours 180 days Manual greasing of stabilizer extensions sliding surfaces Frequency of greasing 100 working hours 90 days Greasing under pressure of nipples Frequency of greasing 50 working hours 40 d...

Page 80: ...O H 32 IP HYDRUS 32 TOTAL AZOLLA ZS 32 10 C 35 C VG 46 98 18 16 13 BIOHYDRAULIC TMP FR 46 AGIP OSO 46 ESSO NUTO H 46 IP HYDRUS 46 TOTAL AZOLLA ZS 46 35 C 40 C VG 68 98 18 16 13 BIOHYDRAULIC TMP FR 68...

Page 81: ...system of vehicle 4 Disconnect the hydraulic connections to pump and tank Beware of escaping oil 5 Connect the crane to a lifting device remove the crane mounting bolts 6 Lift the crane and place it i...

Page 82: ...USER MANUAL 810NG T TECHNICAL SHEET D 1 7845470 01 03 20 subject to change without notice D TECHNICAL SHEET...

Page 83: ...st extension hydraulic m 7 9 9 9 11 9 manual m N A N A N A Weight of crane without stabilizers kg 945 1040 1115 Weight of stabilizers ST M kg 110 EX M kg 160 EX H kg 190 SE H kg 210 Weight of special...

Page 84: ...pect to the standard ones D 3 TOTAL WEIGHTS The table shows the total weights including oil inside the cylinders fully retracted and considering oil tank empty kg Crane version Type of stabilizers 2S...

Page 85: ...NG 2110 3290 ST 4790 EX 5755 SE 2270 160 max 735 min 680 160 160 5 98 W S S 30 2295 2315 A EXTRA ATTACHMENT 203 2S 3S 4S A mm 2565 2605 S mm 60 115 175 S mm 295 370 W mm 825 825 825 The width has to b...

Page 86: ...G T TECHNICAL SHEET D 5 7845470 01 03 20 subject to change without notice OVERALL DIMENSIONS L2 2380 L 2365 2S 3S 4S L mm 2590 2660 2750 L2 mm 465 480 The width has to be decreased by 10 mm in case of...

Page 87: ...866 604 5 641 5 277 5 327 1926 160 5 862 1086 B A 160 258 5 Ref Description Q ty Material Grade Size Tightening torque A Kit with 8 crane mounting bolts 8 42CrMo4 QT EN 10083 3 M20x1 5 L 900 250 Nm Ki...

Page 88: ...on types numbers ITN for cranes with standard dead point STOP toward swing bridge 1 STOP 2 3 STOP 4 STOP 5 STOP 6 STOP 7 STOP 8 STOP 9 10 11 Z3 12 13 STOP 14 15 STOP Z3 16 STOP OPPOSITE DEAD POINT STA...

Page 89: ...ect to change without notice D 7 LOAD CHARTS FOR USE WITH HOOK TOOL 810NG T 2S 0 2 4 6 8 2 4 6 8 10 kg 4060 1445 2150 9 2 m 2 16 5 98 4 07 kg 4060 1445 2150 S2 S1 100 If an additional lifting tool is...

Page 90: ...hange without notice LOAD CHARTS FOR USE WITH HOOK TOOL 810NG T 3S 0 2 4 6 8 10 2 4 6 8 10 12 kg 3900 1375 990 2040 11 1 m 2 24 6 05 8 00 4 15 S2 S1 100 kg 3900 1375 990 2040 If an additional lifting...

Page 91: ...out notice LOAD CHARTS FOR USE WITH HOOK TOOL 810NG T 4S 0 2 4 6 8 10 12 2 4 6 8 10 12 14 kg m 3700 2 31 1290 6 13 8 08 945 10 03 735 1940 4 22 13 1 100 kg 3700 1290 945 735 1940 S2 S1 If an additiona...

Page 92: ...11 7845470 01 03 20 subject to change without notice D 8 LOAD CHARTS FOR TI1 WINCH IN SINGLE LINE 810NG T 2S TI1 SINGLE LINE 0 2 4 6 8 2 4 6 8 10 5 98 1000 100 2 9m kg m S2 kg 1000 75 Minimum distanc...

Page 93: ...845470 01 03 20 subject to change without notice LOAD CHART FOR WINCH TI1 IN SINGLE LINE 810NG T 3S TI1 SINGLE LINE 0 2 4 6 8 10 2 4 6 8 10 12 8 00 100 990 kg 1000 75 2 9m 7 92 1000 kg m S2 Minimum di...

Page 94: ...1 03 20 subject to change without notice LOAD CHART FOR WINCH TI1 IN SINGLE LINE 810NG T 4S TI1 SINGLE LINE 0 2 4 6 8 10 12 2 4 6 8 10 12 14 7 66 8 08 10 03 100 1000 945 735 kg 1000 75 2 9m kg m S2 Mi...

Page 95: ...subject to change without notice D 9 LOAD CHARTS FOR USE WITH SPECIAL ATTACHMENT 810NG T 2S 0 2 4 6 8 2 4 6 8 10 kg 3420 1330 1910 9 7 m 2 60 6 42 4 51 100 12 S2 If an additional lifting tool is moun...

Page 96: ...bject to change without notice LOAD CHARTS FOR USE WITH SPECIAL HOOK 810NG T 3S 0 2 4 6 8 10 2 4 6 8 10 12 kg 3300 1250 955 1820 m 2 68 6 49 8 44 4 59 100 S2 11 7 14 If an additional lifting tool is m...

Page 97: ...ransport position EX H version in configuration with all hydraulic extensions fully retracted out configuration with all hydraulic extensions fully extracted WEIGHTS AND CENTERS OF GRAVITY STANDARD CR...

Page 98: ...o change without notice D 11 HOOK DATA HOOK MOUNTED ON STANDARD BOOM VERSIONS 2S 3S 4S DIMENSIONS 5 4 t L L W D L 134 88 19 42 289 5 50 50 TECHNICAL PROPERTIES Working load limit WLL 5400 kg Material...

Page 99: ...SHEET D 18 7845470 01 03 20 subject to change without notice D 12 LOAD ATTACHMENT ATTACHMENT FOR HOOK 56 24 25 R 30 55 25 75 45 SPECIAL ATTACHMENT FOR ROADSIDE ASSISTANCE EQUIPMENT 44 129 30 5 55 42...

Page 100: ...onditions unloaded crane operated with a single control lever oil flow rate recommended for NO RDC crane ISO VG 46 oil at a temperature of 50 C MAX ALLOWABLE SINK RATE FOR THE LOAD The sink rate is th...

Page 101: ...tion temperature 48 C Weight 13 5 kg Capacity 4 For a crane without oil cooler performing a sequence of standard work cycles the difference in temperature between the oil and the environment is shown...

Page 102: ...ds 75 C after the following working times Tenv C w to exceed 75 C minutes 45 no limit 48 35 50 25 52 20 54 15 The graph below shows the temperature trend Toil with oil cooler when Tenv 45 C Notes The...

Page 103: ...e between column axis stab cylinder Fsg max force on stabilizer leg Check that Fs Rmax Rmax is given in the technical specifications of the additional stabilizers Xs In addition CE additional stabiliz...

Page 104: ...H605 250 285 250 375 705 67 100 4S 735 H604 200 195 200 300 540 67 100 Notes 1 The gross load is the load capacity of crane at maximum hydraulic outreach 2 The tool s load capacity is calculated mult...

Page 105: ...53 4 small 275 120 180 715 46 100 4S 735 H653 4 small 275 120 180 460 62 100 Notes 1 The gross load is the load capacity of crane at maximum hydraulic outreach 2 The tool s load capacity is calculated...

Page 106: ...634 0 25 170 4000 1275 100 32 3S 990 H634 0 25 170 4000 820 100 21 4S 735 H634 0 25 170 4000 565 100 14 Notes 1 The gross load is the load capacity of crane at maximum hydraulic outreach 2 The payload...

Page 107: ...5 H332 1330 265 1600 1180 100 74 3S 990 H332 1330 265 1600 725 100 45 4S 735 H332 1330 265 1600 470 100 29 Notes 1 The gross load is the load capacity of crane at maximum hydraulic outreach 2 The payl...

Page 108: ...0 500 135 1500 1310 100 87 3S 990 H415 1500 500 135 1500 855 100 57 4S 735 H415 1500 500 135 1500 600 100 40 Notes 1 The gross load is the load capacity of crane at maximum hydraulic outreach 2 The pa...

Page 109: ...UAL 810NG T ANNEXES E 1 7845470 01 03 20 subject to change without notice E ANNEXES E 1 HYDRAULIC SCHEMATICS STABILIZERS MANUALLY OPERATED EXTENSIONS T P A1 A1 A2 B2 set p LDC B2 1040041 Settings pset...

Page 110: ...7845470 01 03 20 subject to change without notice HYDRAULIC SCHEMATICS STABILIZERS HYDRAULICALLY OPERATED EXTENSIONS FIXED OR MANUALLY TURNING STABILIZER LEGS T P A1 A1 B1 A2 B2 A3 B3 A4 B4 set p LDC...

Page 111: ...E 3 7845470 01 03 20 subject to change without notice HYDRAULIC SCHEMATICS ADDITIONAL STABILIZERS MANUALLY OPERATED EXTENSIONS T P A1 A2 B2 set p B2 T P CRANE S STABILIZERS CONTROL VALVE CARRY OVER 10...

Page 112: ...01 03 20 subject to change without notice HYDRAULIC SCHEMATICS ADDITIONAL STABILIZERS HYDRAULICALLY OPERATED EXTENSIONS T P CRANE S STABILIZERS CONTROL VALVE CARRY OVER T P A1 A1 B1 A2 B2 A3 B3 A4 B4...

Page 113: ...ect to change without notice HYDRAULIC SCHEMATICS CONTROL VALVES NO RDC NO CE B5 A5 A3 B3 A2 B2 A1 pmax pB3 pB5 pA5 pA2 pB2 T P M q 1 7 bar 25 1030229 Settings q 20 min pmax 310 bar pA2 200 bar pB2 20...

Page 114: ...ject to change without notice HYDRAULIC SCHEMATICS CONTROL VALVES NO RDC CE B5 A5 A3 B3 A2 B2 A1 pmax pB3 p B5 pA5 pA2 pB2 T P M q 1 7 bar 25 1030230 Settings q 20 min pmax 310 bar pA2 200 bar pB2 200...

Page 115: ...ange without notice HYDRAULIC SCHEMATICS SUPPLEMENTARY ACTIVATION ELEMENTS NO RDC pA6 pB6 B6 A6 pA7 pB7 B7 A7 T T pB6 pA6 B6 A6 1030194 Settings for winch Settings for rotor und bucket grab pA6 200 ba...

Page 116: ...t notice HYDRAULIC SCHEMATICS CONTROL VALVE RDC NO CE Ls LsA LsB LsA LsB LsA LsB A2 B2 P M T pmax HPCO pA2 pB2 pA3 pB3 pA5 pB5 A3 B3 A5 B5 A1 q 6 bar 10 1 7 bar 25 1030231 Settings q 40 min pmax 310 b...

Page 117: ...without notice HYDRAULIC SCHEMATICS SUPPLEMENTARY ACTIVATION ELEMENTS RDC NO CE LsA LsB LsA LsB LsA LsB A6 B6 Ls T A6 B6 A7 B7 Ls T 1030199 Settings for winch Settings for rotor und bucket grab pA6 2...

Page 118: ...out notice HYDRAULIC SCHEMATICS CONTROL VALVE RDC CE Ls LsA LsB LsA LsB LsA LsB A2 B2 P M T pmax HPCO pA2 pB2 pA3 pB3 pA5 pB5 A3 B3 A5 B5 A1 q 6 bar 10 1 7 bar 25 1030232 Settings q 40 min pmax 310 ba...

Page 119: ...ge without notice HYDRAULIC SCHEMATICS SUPPLEMENTARY ACTIVATION ELEMENTS RDC CE LsA LsB LsA LsB LsA LsB A6 B6 Ls T A6 B6 A7 B7 Ls T 1030197 Settings for winch Settings for rotor und bucket grab pA6 20...

Page 120: ...ithout notice HYDRAULIC SCHEMATICS CONTROL VALVE FOR LS VARIABLE DISPLACEMENTPUMP RDC CE Ls LsA LsB LsA LsB LsA LsB A2 B2 P M T pmax HPCO pA2 pB2 pA3 pB3 pA5 pB5 A3 B3 A5 B5 A1 6 bar 10 1 7 bar 25 T q...

Page 121: ...USER MANUAL 810NG T ANNEXES E 13 7845470 01 03 20 subject to change without notice HYDRAULIC SCHEMATICS OIL COOLER OPTION P T 1030250...

Page 122: ...USER MANUAL 810NG T ANNEXES E 14 7845470 01 03 20 subject to change without notice HYDRAULIC SCHEMATICS SLEWING SYSTEM A B V1 V2 C1 C2 pset 1050108 Rack stroke 625 mm Settings pset 190 bar...

Page 123: ...7845470 01 03 20 subject to change without notice HYDRAULIC SCHEMATICS 1ST BOOM CYLINDER pset3 pset2 C1 C2 V2 V1 pset1 M A B 1050109 Settings pset1 360 bar for 2S pset1 350 bar for 3S pset1 345 bar f...

Page 124: ...USER MANUAL 810NG T ANNEXES E 16 7845470 01 03 20 subject to change without notice HYDRAULIC SCHEMATICS EXTENSION CYLINDERS C2 C1 pout pin V1 V2 A B 1 2 3 4 1050077 Settings Pin 350 bar Pout 350 bar...

Page 125: ...NUAL 810NG T ANNEXES E 17 7845470 01 03 20 subject to change without notice HYDRAULIC SCHEMATICS MOMENT LIMITER NO RDC NO CE I M Pil P RS T pset P A B A B A B A B 5 bar Option M 1060096 Settings pset...

Page 126: ...hout notice E 2 ELECTRIC SCHEMATICS TECHNICAL DATA Supply voltage 12V 24V Max current absorbed by the electric system 10A Max current absorbed by the electric system with radio controlled stabilizers...

Page 127: ...USER MANUAL 810NG T ANNEXES E 19 7845470 01 03 20 subject to change without notice ELECTRIC SCHEMATICS EMERGENCY STOP BUTTONS NO RDC NO CE OPTION _ Y 1010225...

Page 128: ...e ELECTRIC SCHEMATICS TERMINAL BOX ELECTRIC SCHEMATIC WINCH DI WINCH PWR TWL DEV DANFOSS 30 31 15 ROT DI DIR A DIR B EV LCS PRESS CRANE PRESS JIB PWR RDC SERVICE RDC EMERG 1 EMERG 2 POWER SUPPLY KEY S...

Page 129: ...WINCH OUT GND 24V KEY SWITCH TWL WINCH DI PWR RDC SERVICE RADIO JIB PRESS CRANE PRESS EV LCS DIR B DIR A ROT DI DEV DANFOSS RELE DISP 0PTON RADIO OUT OPTION RADIO IN 13 14 15 16 17 18 19 20 21 22 23 2...

Page 130: ...L WITH DANFOSS EV STAB EV DUMP ROT DI WITH HYDROCONTROL WITH DANFOSS WITH HIDROCONTROL FUSE 10 AMP 1 2 3 4 59 61 60 59 60 61 62 Q2 EMERG 1 TWL DEV 1 2 3 4 52 53 54 55 32 35 33 34 36 39 37 38 KEYSWITCH...

Page 131: ...CONNECTOR CONTROL VALVE cables 24V POWER cable 2 4 1 3 5 16 PROGR V1 V2 V3 V4 V5 V6 V7 V8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PIN 34 19 33 18 32 60 20 17 31 30 15 16 61 62 9 10 13 14 12 1 2 59 57 4...

Page 132: ...r stabiliser legs during the stabilization of the crane On turning stabilizer cylinders Do NOT bang against the turning stabiliser legs during the stabilization of the crane On stabilizer cylinder NO...

Page 133: ...al footwear Warning do NOT bang on the booms during opening and folding of the crane At RDC controls Seal sticker Do NOT use emergency controls under normal work conditions On column Read the operator...

Page 134: ...USER MANUAL 810NG T ANNEXES E 26 7845470 01 03 20 subject to change without notice LOCATION OF SAFETY SIGNS...

Page 135: ...1969 2305 Notes in case of connection between Geomet bolt Untreated support or nut multiply the tabulated values by 0 85 in case of connection between Geomet bolt Geomet nut multiply the tabulated va...

Page 136: ...in temperature affect viscosity as the temperature increases viscosity decreases The following table shows the effect of temperature on oil viscosity STARTING AND OPERATING VISCOSITY RANGE STARTING AN...

Page 137: ...bridge is locked by means of a rotation locking device The swivel lock consists of a device equipped with locking pins that prevent the bridge rotation with respect to the base The swivel lock is scr...

Page 138: ...movement of the crane 1 No motive power 2 Emergency stop button on 3 Safety solenoid valve damaged 1 Check there is motive power 2 Disengage the emergency push button after checking there are no dang...

Page 139: ...al minutes in order to warm up the oil Vibrations in all movements when the oil is warm 1 Insufficient oil in the tank 2 Air inside hydraulic circuit 1 Add hydraulic oil 2 Operate the controls to full...

Page 140: ...USER MANUAL 810NG T ANNEXES E 32 7845470 01 03 20 subject to change without notice E 8 EC DECLARATION OF CONFORMITY...

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