Amco Veba 601T, Warning, Operating And Maintenance Manual, Page: 5 / 201

CONTENTS
A WARNING MANUAL.............................................................................A-1
A.1 MECHANICAL HAZARDS............................................................................................................................A-2
A.1.1 MECHANICAL RESISTANCE ..............................................................................................................................................A-2
A.1.2 CRUSHING HAZARD...........................................................................................................................................................A-5
A.1.3 CUTTING HAZARD..............................................................................................................................................................A-8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD ..........................................................................................................................A-9
A.1.5 IMPACT HAZARD ................................................................................................................................................................A-9
A.1.6 OIL LEAK HAZARD............................................................................................................................................................A-11
A.1.7 LOSS OF STABILITY .........................................................................................................................................................A-12
A.1.8 SLIPPING, TRIPPING AND FALLS ...................................................................................................................................A-15
A.2 ELECTRIC SHOCK HAZARD.....................................................................................................................A-16
A.2.1 CONTACT WITH LIVE COMPONENTS ............................................................................................................................A-16
A.2.2 STATIC ELECTRICITY ......................................................................................................................................................A-18
A.3 HEAT HAZARDS ........................................................................................................................................A-19
A.3.1 BURNS ...............................................................................................................................................................................A-19
A.3.2 ENVIRONMENTAL TEMPERATURE ................................................................................................................................A-19
A.4 NOISE HAZARDS.......................................................................................................................................A-20
A.5 VIBRATION HAZARDS ..............................................................................................................................A-20
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE .....................................................A-21
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) ........................................................................................A-21
A.7 ERGONOMIC HAZARDS ...........................................................................................................................A-25
A.7.1 OPERATING POSITIONS..................................................................................................................................................A-25
A.7.2 VISIBILITY..........................................................................................................................................................................A-26
A.7.3 HUMAN ERROR ................................................................................................................................................................A-27
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE .............................................................A-28
A.9 SAFETY DEVICE FAULTS.........................................................................................................................A-29
A.10 COUPLING FAULTS ..................................................................................................................................A-31
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ...........................................................................A-33
A.12 WARNINGS TO LIFT AND TRANSPORT THE CRANE ............................................................................A-36
A.13 SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL........................................................A-37
A.14 SUPPLEMENTARY WARNINGS FOR WINCH ..........................................................................................A-41
A.15 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ...........................................................................A-44
A.16 SUPPLEMENTARY WARNINGS FOR DRILL............................................................................................A-47
A.17 SUPPLEMENTARY WARNINGS FOR ELECTRIC CRANE ......................................................................A-48
B OPERATING MANUAL.........................................................................B-1
B.1 PREMISE ......................................................................................................................................................B-2
B.2 IDENTIFICATION..........................................................................................................................................B-3
B.3 CRANE DESCRIPTION AND DOCUMENTATION.......................................................................................B-4
B.3.1 ENCLOSED DOCUMENTATION .........................................................................................................................................B-4
B.3.2 MARK ...................................................................................................................................................................................B-5
B.3.3 SERVICE CONDITIONS ......................................................................................................................................................B-6
B.3.4 MAIN COMPONENTS..........................................................................................................................................................B-7
B.3.5 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS................................................................................................B-8
B.3.6 SAFETY SEALS ...................................................................................................................................................................B-9
B.3.7 CONTROLS OF NO RRS CRANE .....................................................................................................................................B-10
B.3.8 RRS HYDR CRANE CONTROLS ......................................................................................................................................B-11
B.3.9 CONTROLS OF 601T 1SM CRANE ..................................................................................................................................B-12
B.4 DESCRIPTION OF THE CONTROLS.........................................................................................................B-13
B.4.1 EC NO RRS CONTROL PANELS......................................................................................................................................B-13
B.4.2 RRS CONTROL PANEL.....................................................................................................................................................B-14
B.4.3 NO RRS CONTROLS.........................................................................................................................................................B-15
B.4.4 RRS CONTROLS ...............................................................................................................................................................B-17
B.5 DESCRIPTION OF THE SAFETY DEVICES ..............................................................................................B-21
B.5.1 MAX WORKING PRESSURE VALVE................................................................................................................................B-21
B.5.2 OVERPRESSURE VALVES...............................................................................................................................................B-22
B.5.3 EC LOAD LIMITING DEVICE.............................................................................................................................................B-23
B.5.4 EXCLUSION OF LOAD LIMITING DEVICE .......................................................................................................................B-24
B.5.5 EMERGENCY STOP BUTTONS .......................................................................................................................................B-25
B.5.6 BLOCK VALVES ON HYDRAULIC CYLINDERS...............................................................................................................B-26
B.5.7 LOCKS FOR STABILIZER RODS......................................................................................................................................B-27
B.5.8 MANUAL EXTENSIONS LOCK DEVICES.........................................................................................................................B-28
B.5.9 LIMITATION OF THE SLEWING........................................................................................................................................B-29
B.6 GAUGES AND WARNING LIGHTS............................................................................................................B-30
B.6.1 OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK ....................................................................................B-30
B.6.2 LOAD INDICATORS...........................................................................................................................................................B-31
B.6.3 PRESSURE FILTER CLOGGING INDICATOR (RRS) ......................................................................................................B-32
B.6.4 DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (EC) ....................................................................B-33
B.7 PICTOGRAMS ............................................................................................................................................B-34
B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS ..............................................................B-35
B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS ................................................................................................................B-35
B.8.2 DISTANCE FROM POWER LINES....................................................................................................................................B-36