Amazone Cenio 3000 Original Operating Manual Download

Page: 66 / 84

Repairing the implement

10.1 Maintaining the implement

10.1.1 Maintenance schedule

After initial operation

Checking the levelling connection

see page 66

Checking the rollers

see page 67

Checking the hydraulic hose lines

see page 67

as required

Replacing tines with compression spring overload
safety

see page 63

Replacing tines with shear bolt overload safety

see page 63

Replacing C-Mix-3 coulters

see page 64

Replacing the C-Mix-3 Clip coulter

see page 65

Replacing the discs

see page 65

daily

Checking the top link pin and lower link pin

see page 67

Every 50 operating hours / weekly

Checking the hydraulic hose lines

see page 67

Every 200 operating hours / Every 3 months

Checking the rollers

see page 67

CMS-T-00004063-J.1

CMS-T-00004064-F.1

10 | Repairing the implement

MG6806-EN-GB | Q.1 | 26.07.2022 | © AMAZONE

Summary of Contents for Cenio 3000

Page 1: ...Original operating manual Mounted cultivator Cenio 3000 Cenio 3500 Cenio 4000 SmartLearning www amazone de ...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate ...

Page 3: ... of the warning symbols 23 4 5 3 Description of the warning symbols 24 4 6 Rear lighting and identification 27 4 7 Rating plate on the implement 27 4 8 Soil tillage tools 28 4 8 1 Tine 28 4 8 2 Coulters 29 4 9 GreenDrill pack top seed drill 36 4 10 Threaded cartridge 36 5 Technical data 37 5 1 Dimensions 37 5 2 Soil tillage tool 37 5 3 Permitted mounting categories 37 5 4 Optimal working speed 37 ...

Page 4: ...mplement 60 9 3 Uncoupling the power supply 60 9 4 Disconnecting the hydraulic hose lines 61 10 Repairing the implement 62 10 1 Maintaining the implement 62 10 1 1 Maintenance schedule 62 10 1 2 Replacing tines with compression spring overload safety 63 10 1 3 Replacing tines with shear bolt overload safety 63 10 1 4 Replacing C Mix 3 coulters 64 10 1 5 Replacing the C Mix 3 Clip coulter 65 10 1 6...

Page 5: ...icates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indicates a threat with low risk for light or moderately severe physical injuries 1 1 2 Further instructions IMPORTANT Indicates a risk for damage to the implement CMS T 00000081 D 1 CMS T 005676 C 1 CMS T...

Page 6: ...ecified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Reaction to instruction 1 2 Instruction 2 1 1 3 2 Alternative instructions Alternative instructions are introduced with the word or CMS T 00000473 B 1 CMS T 005217 B 1 CMS T 005678 B 1 CMS T 00000110 B...

Page 7: ...quire a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point 2 1 1 5 Item numbers in figures A framed number in the text e g a 1 indicates an item number in an adjacent figure CMS T 005211 C 1 CMS T 005214 C 1 CMS T 000024 A 1 CMS T 000023 B 1 1 About this op...

Page 8: ...estions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co KG Technische Redaktion D 49202 Hasbergen E Mail td amazone de CMS T 00000616 B 1 CMS T 000059 C 1 1 About this operating manual Other applicable documents MG6806 EN GB Q 1 26 07 2022 AMAZONE 4 ...

Page 9: ...al operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over the operating manual to the subsequent user 2 1 2 Safe operating organisation 2 1 2 1 Personnel qualification 2 1 2 1 1 Requirements for all persons working with the machine If the machine is used impro...

Page 10: ...e prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activities described in this operating manual can be performed by persons with the qualification level Agricultural helper 2 1 2 1 3 Farmer Farmers use agricultural implement to cultivate fields They decide o...

Page 11: ...e work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the farmer Activity examples Driving the machine Adjusting the working depth 2 1 2 2 Workplaces and passengers Passengers Passengers can fall be run over and severely injured or killed due to machine movements ...

Page 12: ...ge to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death If you suspect or observe damage secure the tractor and implement Immediately fix any damage that can affect safety Fix the damage according to this operating manual Any damage that you cannot fix yourself according to this operating manual must be fixed by a qualified ...

Page 13: ...terials seed fertiliser crop protection products and cleaning agents Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck on protruding parts This can result in serious injury or death Wear close fitting snag free clothes Never wear rings necklaces and other jewellery If you have long hair wear a hairnet 2 1 2 4 3 Warnin...

Page 14: ...juries Before you uncouple the hydraulic hose lines or check for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualified specialist workshop Never look for leaks with your bare hands Keep your body and face away from leaks If liquids penetrate the body consult a doctor immediately CMS T 00002303 D 1 CMS T 00002318 D 1 2 Sa...

Page 15: ...plement This also applies for quick checking work CMS I 001131 2 1 4 Safe operation and handling of the machine 2 1 4 1 Coupling implements Coupling the implement on the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents There are crushing and shear points in the area of the coupling points between the tractor and the implement If you c...

Page 16: ...ing points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch device and drawbar Drive in such a way that you always have full control over the tractor with the mounted or towed implement In so doing take your personal abilities into account as well as the road tra...

Page 17: ...ctor and the implement Secure the tractor and machine 2 1 5 Safe maintenance and modification 2 1 5 1 Changes on the implement Only authorised design changes Design changes and extensions can impede the functioning and operational safety of the machine This can result in serious injury or death Have any design changes and extensions performed only by a qualified specialist workshop To ensure that ...

Page 18: ...s down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking device Switch off all drives Actuate the parking brake Particularly on slopes additionally secure the machine against rolling away with wheel chocks Remove the ignition key and carry it with you Remo...

Page 19: ...hould only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawing grinding and cutting work on the frame running gear or coupling devices of the implement Never modify safety related components Never drill out existing holes Perform all maintenance work at the pr...

Page 20: ...ts If you have doubts as to whether a component can be welded ask a qualified specialist workshop Before welding on the implement uncouple the implement from the tractor 2 1 5 3 Operating materials Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents Only use operating material that meet the requirements in the Technical ...

Page 21: ... personal injury due to crushing and cutting Only park the implement on stable and level ground Before you depressurise the hydraulic hose lines and disconnect them from the tractor move the implement into working position Protect people against direct contact with sharp edged or protruding implement parts Make sure that the protective equipment is functional If protective equipment is missing dam...

Page 22: ...so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the access steps and handrails always keep two hands and one foot or two feet and one hand on the machine When climbing up and down never hold onto the control elements Accidental actuation of control elements c...

Page 23: ...rsons who fulfil the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the implement The implement is solely intended for use in compliance with this operating manual Uses of the implement that are not described in this operating manual can lead to serious personal injuries or even death and to implement and material damage...

Page 24: ...e implement 2 Hose cabinet 3 Working depth indicator on the tines 4 Hydraulic working depth adjustment on the tines 5 Automatic working depth adjustment of the levelling 6 Levelling with concave discs 7 Compression spring overload safety 8 Spirit level CMS T 00004073 J 1 CMS T 00004527 C 1 CMS T 00004092 C 1 4 Product description MG6806 EN GB Q 1 26 07 2022 AMAZONE 20 ...

Page 25: ...he soil The levelling unit levels the soil The roller reconsolidates the soil The rear harrow crumbles the soil and deposits cut off plant residues on the soil surface 4 3 Special equipment Special equipment is equipment that is not fitted on the implement or is only available in certain markets The sales documents provide information on the equipment of your implement or consult your dealer for m...

Page 26: ...djustment of the side discs 4 4 Protective equipment 4 4 1 Road safety bars To protect from injuries during road transport the road safety bar covers the tines on the rear harrow CMS I 00000088 CMS T 00000611 D 1 CMS T 00000612 D 1 4 Product description Protective equipment MG6806 EN GB Q 1 26 07 2022 AMAZONE 22 ...

Page 27: ...ainst residual dangers In these danger areas there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger 1 2 CMS I 00000416 CMS T 00004094 B 1 CMS T 00004114 B 1 CMS T 000141 D 1 4 Product descrip...

Page 28: ...ial As long as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody standing in the danger area CMS I 000076 MD 082 Risk of falling from tread surfaces and platforms Do not let anybody ride on the implement Do not let anybody climb onto the driving implement CMS I 000081 MD089 Risk of crushing from the machine parts unintentionally lowering Make...

Page 29: ...hand or fingers Never attempt to plug leaks in hydraulic hose lines using your hand or fingers If you are injured by hydraulic oil consult a doctor immediately CMS I 000216 MD 097 Risk of crushing between the tractor and the implement Before you actuate the tractor hydraulic system instruct persons away from the area between the tractor and the implement Actuate the tractor hydraulic system only f...

Page 30: ...g away of the machine Before performing any work secure the implement against unintentional starting and rolling away CMS I 00002253 MD 199 Risk of accident if the hydraulic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar CMS I 00000486 4 Product description Warning symbols MG6806 EN GB Q 1 26 07 2022 AMAZONE 26 ...

Page 31: ...and identification for road travel can vary depending on the national regulations 4 7 Rating plate on the implement 1 Implement number 2 Vehicle ID number 3 Product 4 Permissible technical implement weight 5 Model year 6 Year of manufacture 1 4 5 2 3 6 CMS I 00004294 CMS T 00009641 A 1 CMS T 00004505 F 1 4 Product description Rear lighting and identification MG6806 EN GB Q 1 26 07 2022 AMAZONE 27 ...

Page 32: ...es to deflect in overload situations CMS I 00003022 4 8 1 2 Tines with shear bolt overload safety In the event of an overload the shear bolt 1 shears off 1 CMS I 00003021 CMS T 00004074 F 1 CMS T 00004096 A 1 CMS T 00004482 A 1 CMS T 00004483 A 1 4 Product description Soil tillage tools MG6806 EN GB Q 1 26 07 2022 AMAZONE 28 ...

Page 33: ...ter tip 80 mm C Mix 3 Clip coulter tip 80 mm C Mix 3 coulter tip 100 mm C Mix 3 Clip coulter tip 100 mm C Mix 3 duck foot coulter tip C Mix 3 HD duck foot coulter tip C Mix 3 Clip duck foot coulter tip 4 8 2 2 C Mix 3 coulters CMS T 00008918 A 1 CMS T 00008768 A 1 CMS T 00004529 B 1 4 Product description Soil tillage tools MG6806 EN GB Q 1 26 07 2022 AMAZONE 29 ...

Page 34: ...Mix 3 wing Figure Coulter width 80 mm 100 mm 40 mm 320 mm 350 mm Working depth 12 30 cm 10 20 cm 20 30 cm 3 10 cm Can be combined with C Mix deflector plate 80 mm X X X X Can be combined with C Mix 3 deflector plate 100 mm X X X 4 Product description Soil tillage tools MG6806 EN GB Q 1 26 07 2022 AMAZONE 30 ...

Page 35: ...ombined with C Mix 3 deflector plate 80 mm X X X Can be combined with C Mix 3 deflector plate 100 mm X X 4 8 2 4 C Mix 3 Clip coulters 1 C Mix 3 deflector plate 2 C Mix 3 Clip mount 3 C Mix 3 Clip coulter tip 4 Retaining plate 5 Coulter locking mechanism 6 C Mix 3 Clip assembly iron 1 2 3 4 5 6 CMS I 00003311 CMS T 00004594 D 1 CMS T 00004530 B 1 4 Product description Soil tillage tools MG6806 EN ...

Page 36: ...mbined with C Mix 3 deflector plate 100 mm X X 4 8 2 5 Deflector guide arrangement 4 8 2 5 1 Deflector guide arrangement on the Cenio 3000 The deflector guide arrangement is variable The figure shows the recommended factory mounted deflector guide arrangement The arrows show the throw direction produced by the deflector guides CMS T 00004199 A 1 CMS T 00004200 A 1 4 Product description Soil tillag...

Page 37: ...ector guide arrangement is variable The figure shows the recommended factory mounted deflector guide arrangement The arrows show the throw direction produced by the deflector guides CMS T 00004201 A 1 4 Product description Soil tillage tools MG6806 EN GB Q 1 26 07 2022 AMAZONE 33 ...

Page 38: ...ector guide arrangement is variable The figure shows the recommended factory mounted deflector guide arrangement The arrows show the throw direction produced by the deflector guides CMS T 00004202 A 1 4 Product description Soil tillage tools MG6806 EN GB Q 1 26 07 2022 AMAZONE 34 ...

Page 39: ...CMS I 00003018 4 Product description Soil tillage tools MG6806 EN GB Q 1 26 07 2022 AMAZONE 35 ...

Page 40: ...ds fine seeds and catch crops during soil tillage CMS I 00000050 4 10 Threaded cartridge The threaded cartridge contains the following items Documents Aids CMS I 00002306 CMS T 000196 D 1 CMS T 00001776 E 1 4 Product description GreenDrill pack top seed drill MG6806 EN GB Q 1 26 07 2022 AMAZONE 36 ...

Page 41: ...ty distance d 1 9 m 5 2 Soil tillage tool Type Cenio 3000 Cenio 3500 Cenio 4000 Line distance 30 cm 30 cm 30 8 cm Number of tines 10 12 13 Number of tine bars 3 Working depth 3 30 cm Tripping force of the compression spring overload safety 500 kg 5 3 Permitted mounting categories 3 point mounting frame Category 3 and Category 3N 5 4 Optimal working speed 8 15 km h CMS T 00004065 E 1 CMS T 00004161...

Page 42: ... of all standard tractor brands Control units Depending on the implement equipment 5 6 Noise development data The workplace related emission sound pressure level is lower than 70 dB A measured in operating condition at the ear of the tractor driver with the cab closed The emission sound pressure level mainly depends on the vehicle used 5 7 Drivable slope inclination Across the slope On left in dir...

Page 43: ...Up the slope and down the slope Up the slope 15 Down the slope 15 5 Technical data Drivable slope inclination MG6806 EN GB Q 1 26 07 2022 AMAZONE 39 ...

Page 44: ... ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total weight of rear mounted implement or rear ballast a m Distance between the centre of gravity of the front mounted implement or the front ballast and the centre of the front axle CMS T 00004069 K 1 CMS T 0...

Page 45: ...he centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mounted implement or rear ballast 1 Calculate the minimum front ballasting G G c d T b 0 2 T b a b G G Vmin H V L Vmin Vmin CMS I 00000513 2 Calculate the actual front axle load T G a b T b G c d b T T V...

Page 46: ...es in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Make sure that the calculated loads are smaller or equal to the permissible loads Actual value according to calculation Permitted value according to tractor operating manual Tyre load capacity for two tractor tyres Minimum front ballasting kg kg Total weight kg kg Front axle load kg kg kg Rear ...

Page 47: ...ashers and nuts KAT 3N KAT 3 CMS I 00003098 6 2 2 Attaching the backstop profiles for the lower links 1 Put the backstop profiles 1 on the lower link pins 2 2 Secure the backstop profiles with the linch pin 3 1 1 2 2 3 CMS I 00001219 CMS T 00004539 H 1 CMS T 00004213 B 1 CMS T 00001398 A 1 6 Preparing the machine Coupling the implement MG6806 EN GB Q 1 26 07 2022 AMAZONE 43 ...

Page 48: ... Coupling the hydraulic hose lines All hydraulic hoses are equipped with handles The handles have colour markings with a code number or a code letter The markings are assigned to the respective hydraulic functions of the pressure line of a tractor control unit Stickers are applied on the implement for the markings which illustrate the respective hydraulic functions The tractor control unit is used...

Page 49: ...may be faulty When coupling the hydraulic hose lines observe the coloured markings on the hydraulic plugs IMPORTANT Implement damage due to insufficient hydraulic oil return flow Only use DN16 lines for the pressureless hydraulic oil return flow Select short return paths Connect the pressureless hydraulic return flow correctly Install the supplied coupling sleeve on the pressureless hydraulic oil ...

Page 50: ...ghting on the implement for proper function 1 CMS I 00001048 6 2 7 Coupling the 3 point mounting frame 1 Set the tractor lower links 1 to the same height 2 Couple the lower links 1 from the tractor seat 3 Couple the top link 2 4 Check whether the top link catch hooks 3 and lower link catch hooks 4 are correctly locked CMS I 00001225 6 2 8 Aligning the implement horizontally A spirit level is attac...

Page 51: ...des 3 Slightly raise the implement The roller remains on the ground 4 Reposition the pin 1 in the desired hole of the group of holes A 5 Secure the pin with a linch pin 6 Lower the implement on the field 7 For the coulters to be able to reach the set working depth drive forwards 8 Insert pins 2 into the group of holes B on both sides 9 Secure the pin with a linch pin A B 1 2 CMS I 00003088 CMS T 0...

Page 52: ...tres 3 Adjust the working depth hydraulically using the green tractor control unit 1 2 CMS I 00002447 6 3 2 Adjusting the working depth of the levelling 6 3 2 1 Manual adjustment of the levelling working depth 1 Slightly raise the implement 2 Move the setting lever 1 from parking position 3 Position the setting lever in the group of holes with the pin 2 4 Slightly lift the levelling with the setti...

Page 53: ...ive to the working depth of the coulters can be adjusted using 2 threaded spindles Default values for the threaded spindle length Levelling with double discs 315 mm Levelling with spring steel closers 350 mm Working depth of the levelling Threaded spindle increase lengthen reduce shorten 1 Slightly raise the implement 2 Remove the lock nut 2 3 Adjust the length of the threaded spindle on the hexag...

Page 54: ...le of the edge levelling discs are adjusted to prevent the formation of soil ridges during operation 1 Raise the implement 2 Loosen the bolts 1 The bearing journal and the hub of the edge levelling disc 3 serve as handles 3 Turn the edge levelling disc to the desired position 4 Tighten the bolts 1 5 Loosen the bolts 2 6 Move the edge levelling disc disc up or down 7 Tighten the bolts 2 2 3 1 CMS I...

Page 55: ...linch pin 1 2 CMS I 00004690 6 3 5 Adjusting the scraper to the roller The scrapers on the roller are set at the factory The scrapers can be adapted to the working conditions NOTE Permitted distances A between the roller element and scraper Wedge ring roller 12 mm 2 mm Wedge ring roller with matrix tyre profile 13 mm 2 mm Tooth packer roller at least 1 mm A CMS I 00002071 CMS T 00006959 B 1 CMS T ...

Page 56: ...ad safety bars from the rear harrow 2 Turn the traffic safety bars 1 by 180 place on top of each other on the brackets 2 3 Secure the road safety bars with tensioners 3 CMS I 00000518 6 3 7 Adjusting the trailing elements 1 Take the setting lever 1 from the holder CMS I 00002241 CMS T 00000091 C 1 CMS T 00002429 G 1 6 Preparing the machine Preparing the implement for operation MG6806 EN GB Q 1 26 ...

Page 57: ...re the trailing elements in the desired position with the linch pins CMS I 00002240 6 If the trailing element has an upper adjustment unit 1 adjust the upper adjustment unit in the same way CMS I 00002243 7 Put the setting lever 1 in the holder 8 Secure the setting lever with a linch pin 2 CMS I 00002242 6 Preparing the machine Preparing the implement for operation MG6806 EN GB Q 1 26 07 2022 AMAZ...

Page 58: ...the tines 3 Secure the road safety bars with the tensioners 2 4 Check for firm seating 5 If the tensioners do not provide enough tension guide the tensioner through the tine coils CMS I 00000517 6 4 3 Reducing the implement width to the permitted transport width The Cenio 3000 and Cenio 3500 with duck foot coulters or wing coulters exceed the permitted width Remove the outer coulters CMS T 0000407...

Page 59: ...termine the payload of the implement Never exceed the payload of the implement Maximum payload Permissible technical implement weight tare weight 1 Read the permissible technical implement weight from the rating plate 2 To determine the tare weight weigh the implement with empty hoppers 3 Calculate the payload CMS T 00002254 D 1 6 Preparing the machine Calculating the permissible payload MG6806 EN...

Page 60: ...ition 7 2 Turning on the headlands 1 To prevent lateral loads when driving in curves on the headlands raise the soil tillage tools 2 When the direction of the implement matches that of the direction of travel lower the soil tillage tools CMS T 00006615 C 1 CMS T 001727 F 1 CMS T 001728 B 1 7 Using the machine MG6806 EN GB Q 1 26 07 2022 AMAZONE 56 ...

Page 61: ...ad safety sheared off The tine and coulter have hit a solid obstacle see page 58 The working depth is uneven across the entire implement width The hydraulic cylinders have different lengths see page 58 CMS T 00004547 B 1 8 Eliminating faults MG6806 EN GB Q 1 26 07 2022 AMAZONE 57 ...

Page 62: ...ar bolt 1 1 CMS I 00003021 Different working depths across the working width 1 completely extend the hydraulic cylinders with the green tractor control unit 2 Hold the green tractor control unit for 10 seconds The hydraulic cylinders will be synchronised CMS T 00004548 A 1 CMS T 00005120 A 1 8 Eliminating faults MG6806 EN GB Q 1 26 07 2022 AMAZONE 58 ...

Page 63: ...tting down the implement 1 Park the implement on a level surface with solid ground 2 Relieve the tractor top link 1 3 Uncouple the tractor top link 1 from the implement from the tractor seat 4 Relieve the tractor s lower link 2 5 Uncouple the tractor lower links 2 from the implement from the tractor seat 6 Drive the tractor forward CMS I 00001249 CMS T 00004180 E 1 CMS T 00004182 B 1 9 Parking the...

Page 64: ...ive the tractor away from the implement leaving a sufficient distance CMS I 00004044 9 3 Uncoupling the power supply 1 Pull out the plug 1 for the power supply 1 CMS I 00001048 2 Hang the plugs 1 in the hose cabinet 1 CMS I 00001248 CMS T 00005795 C 1 CMS T 00001402 F 1 9 Parking the machine Driving the tractor away from the implement MG6806 EN GB Q 1 26 07 2022 AMAZONE 60 ...

Page 65: ...ntrol unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 5 Hang the hydraulic hose lines 1 in the hose cabinet 1 CMS I 00001250 CMS T 00000277 E 1 9 Parking the machine Disconnecting the hydraulic hose lines MG6806 EN GB Q 1 26 07 2022 AMAZONE 61 ...

Page 66: ...e page 63 Replacing tines with shear bolt overload safety see page 63 Replacing C Mix 3 coulters see page 64 Replacing the C Mix 3 Clip coulter see page 65 Replacing the discs see page 65 daily Checking the top link pin and lower link pin see page 67 Every 50 operating hours weekly Checking the hydraulic hose lines see page 67 Every 200 operating hours Every 3 months Checking the rollers see page ...

Page 67: ... bolts on the tine Insert the new tine Install the bolts on the tine 410 Nm CMS I 00003072 10 1 3 Replacing tines with shear bolt overload safety INTERVAL as required WARNING Risk of crushing due to lowering of the implement Raise the implement only slightly CMS T 00004187 B 1 CMS T 00004183 B 1 10 Repairing the implement Maintaining the implement MG6806 EN GB Q 1 26 07 2022 AMAZONE 63 ...

Page 68: ...the implement Raise the implement only slightly CAUTION Risk of injury from sharp edges on the coulters and the bolt heads Wear gloves Pay attention to sharp edges Do not allow carriage bolts to rotate 1 Remove the bolts 2 Replace the coulters 3 Install the bolts 4 Tighten the bolts 5 Retighten the bolts after 5 operating hours 145 Nm CMS I 00003077 CMS T 00004184 C 1 10 Repairing the implement Ma...

Page 69: ...Mix 3 Clip coulter tip 4 Put on the new C Mix 3 Clip coulter tip 5 Hammer on the C Mix 3 Clip coulter tip with a hammer and the C Mix 3 clip assembly iron 6 Slide in the coulter locking mechanism 7 Secure the coulter locking mechanism in the direction of the arrow CMS I 00003076 10 1 6 Replacing the discs INTERVAL as required Original disc diameter Wear limit 46 cm 36 cm 48 cm 40 cm 61 cm 43 cm 66...

Page 70: ... 2 4 Fasten the new disc with the 4 bolts 1 2 CMS I 00002450 10 1 7 Checking the levelling connection INTERVAL After initial operation Check the bolts for tightness 210 Nm CMS I 00003080 CMS T 00004190 B 1 10 Repairing the implement Maintaining the implement MG6806 EN GB Q 1 26 07 2022 AMAZONE 66 ...

Page 71: ...L daily 1 Check the top link pins and lower link pins for cracks or broken areas Permissible wear 2 mm 2 Replace the pins if there is significant wear 10 1 10 Checking the hydraulic hose lines INTERVAL After initial operation Every 50 operating hours or weekly 1 Check the hydraulic hose lines for damage such as chafing point cuts tears and deformation 2 Check the hydraulic hose lines for leaks CMS...

Page 72: ...he manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hose lines immediately replaced at a specialist workshop 5 Retighten loose bolted connections 10 Repairing the implement Maintaining the implement MG6806 EN GB Q 1 26 07 2022 AMAZONE 68 ...

Page 73: ...ule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Press the dirty grease completely out of the bearings CMS I 00002270 CMS T 00004552 D 1 10 Repairing the implement Lubricating the implement MG6806 EN GB Q 1 26 07 2022 AMAZONE 69 ...

Page 74: ...2 1 Overview of lubrication points 1 CMS I 00003280 Every 20 operating hours 1 CMS I 00003279 CMS T 00004553 C 1 10 Repairing the implement Lubricating the implement MG6806 EN GB Q 1 26 07 2022 AMAZONE 70 ...

Page 75: ... on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers Always maintain a minimum distance of 300 mm between the high pressure nozzle and the machine Do not exceed a water pressure of 120 bar CMS I 00002692 Clean the machine with a high pressure cleaner or a hot water high press...

Page 76: ... damaged during lifting and endanger safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capacity of the slings observe the specifications in the following table CMS I 00003090 Required load bearing capacity per sling 1000 kg 1 Attach the slings for lifting on the intended lashing points 2 Slowly lift the implement CMS T 00004076 C 1 CMS T ...

Page 77: ...9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 290 405 485 M18x1 5 325 460 550 M20 30 410 580 690 M20x1 5 460 640 770 CMS T 00000372 C 1 CMS T 00000373 C 1 12 Appendix MG6806 EN GB Q 1 26 07 2022 AMAZONE 73 ...

Page 78: ... 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 12 2 Other applicable documents Tractor operating manual Operating manual for the GreenDrill 200 E CMS T 00000615 A 1 12 Appendix Other applicable documents MG6806 EN GB Q 1 26 07 2022 AMAZONE 74 ...

Page 79: ...ating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this operating manual the designation tractor is always used even for other agricultural tractor units Implements are mounted on the tractor or towed by the tractor 13 Directories MG6806 EN GB Q 1 26 07 202...

Page 80: ...ter 65 D Dimensions 37 Discs replacing 65 Documents 36 E Edge levelling discs Adjust the working depth 50 hydraulically moving 51 moving manually 51 F Front axle load calculation 40 Front ballasting calculation 40 H Harrow system adjustment 52 Headlands 56 Hose cabinet Position 20 Hydraulic hose lines checking 67 coupling 44 uncoupling 61 I Intended use 19 L Levelling Adjusting the automatic worki...

Page 81: ...ng discs manually 51 Preparing for road travel 54 Preparing the spring steel closer for operation 50 Soil tillage tools 28 Technical data 37 Spirit level Position 20 Spring blade system adjustment 52 Spring clearer system adjustment 52 Spring steel closer preparing for operation 50 T Technical data Dimensions 37 drivable slope inclination 38 Noise development data 38 Optimal working speed 37 Perfo...

Page 82: ...t of the levelling 49 Adjusting the clearer system 52 Adjusting the edge levelling discs 50 Adjusting the harrow system 52 Adjusting the spring blade system 52 Adjusting the spring clearer system 52 Adjusting the trailing elements 52 Hydraulic coulter adjustment 48 Manual coulter adjustment 47 Manual levelling unit adjustment 48 Working speed 37 13 Directories Index MG6806 EN GB Q 1 26 07 2022 AMA...

Page 83: ......

Page 84: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6806 EN GB Q 1 26 07 2022 AMAZONE ...

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