Amazone CatrosXL 3003 Original Operating Manual Download Page 42

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Designation

Function

Tractor control unit

Green

Working

depth of the

concave discs

Increase

Reduce

Double-acting

Beige

Working

depth of the

crushboard

Increase

Reduce

Double-acting

Beige

Cutting roller

Lower

Lift

Double-acting

Beige

Working

depth of the

straw harrow

Increase

Reduce

Double-acting

WARNING

Risk of injury or even death

If the hydraulic hose lines are incorrectly
connected, the hydraulic functions may be
faulty.

When coupling the hydraulic hose lines,
observe the coloured markings on the
hydraulic plugs.

IMPORTANT

Implement damage due to insufficient
hydraulic oil return flow

Only use DN16 lines for the pressureless
hydraulic oil return flow.
Select short return paths.
Connect the pressureless hydraulic return
flow correctly.
Install the supplied coupling sleeve on the
pressureless hydraulic oil return.

Depressurise the hydraulic system between the
tractor and the implement using the tractor control
unit.

Clean the hydraulic plugs.

6 | Preparing the machine

Coupling the implement

MG6158-EN-II | H.1 | 30.04.2021

Summary of Contents for CatrosXL 3003

Page 1: ...Original operating manual Mounted compact disc harrow CatrosXL 3003 CatrosXL 3503 CatrosXL 4003 SmartLearning www amazone de...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate...

Page 3: ...29 4 6 2 Lighting and identification to the front 29 4 7 Threaded cartridge 30 4 8 Rating plate on the implement 30 5 Technical data 31 5 1 Dimensions 31 5 2 Soil tillage tools 31 5 3 Permitted mount...

Page 4: ...e 62 10 1 2 Replacing the discs 63 10 1 3 Aligning the disc gangs relative to each other 63 10 1 4 Checking the concave disc carrier connection 64 10 1 5 Checking the rollers 65 10 1 6 Checking the to...

Page 5: ...Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION In...

Page 6: ...specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction...

Page 7: ...require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 P...

Page 8: ...uggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE...

Page 9: ...itial operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over...

Page 10: ...the prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activ...

Page 11: ...the work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the far...

Page 12: ...t in accidents and serious personal injury or even death Prepare the machine according to this operating manual Danger due to damage to the machine Damage to the machine can impede the operational saf...

Page 13: ...tion hearing protection face protection and eye protection Determine the personal protective equipment required for each job and have it ready Use only protective equipment that is in proper condition...

Page 14: ...sure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuries...

Page 15: ...objects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If peopl...

Page 16: ...the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement If the implement is...

Page 17: ...tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast weights properly on the specified fixing points Calculate and observe...

Page 18: ...and killed Only park the machine on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement F...

Page 19: ...th Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations...

Page 20: ...oads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical lock...

Page 21: ...ng to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified spe...

Page 22: ...3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specia...

Page 23: ...mplement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the raise...

Page 24: ...e that the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a...

Page 25: ...on so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the acce...

Page 26: ...ly be used and maintained by persons who fulfil the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the machine The machine...

Page 27: ...or the working depth adjustment of the discs 5 Ballast weights 6 Trailing elements 7 Setting lever 8 Working depth adjustment of the discs 9 Setting spindle for the the disc gangs 10 Threaded cartridg...

Page 28: ...entification for road travel Crushboard Spring blade system Cutting roller Clearer system Wheel mark eradicator Trailing elements Side guide plate Straw harrow Front rack Ballast weights 4 3 Function...

Page 29: ...on the rear harrow CMS I 00000088 4 5 Warning symbols 4 5 1 Positions of the warning symbols MD100 MD100 MD082 MD082 MD100 MD097 MD095 MD102 MD199 MD096 MD100 MD078 CMS I 00000773 CMS T 00000611 C 1...

Page 30: ...CMS I 00000416 4 5 3 Description of the warning symbols MD 078 Risk of crushing fingers or hands As long as the tractor engine or implement motor is running stay away from the danger area If you have...

Page 31: ...ur hand or fingers Never attempt to plug leaks in hydraulic hose lines using your hand or fingers If you are injured by hydraulic oil consult a doctor immediately CMS I 000216 MD 097 Risk of crushing...

Page 32: ...ling away of the machine Before performing any work secure the implement against unintentional starting and rolling away CMS I 00002253 MD 199 Risk of accident if the hydraulic system pressure is too...

Page 33: ...d identification for road travel can vary depending on the national regulations 4 6 2 Lighting and identification to the front 1 Warning sign 2 Marker light 1 2 CMS I 00004701 NOTE The lighting and id...

Page 34: ...2306 4 8 Rating plate on the implement 1 Implement number 2 Vehicle ID number 3 Product 4 Permissible technical implement weight 5 Model year 6 Year of manufacture 1 4 5 2 3 6 CMS I 00004294 CMS T 000...

Page 35: ...oil tillage tools CatrosXL 3003 3503 4003 Number of concave discs 22 26 30 Thickness of the concave discs 6 mm Concave disc diameter 610 mm Concave disc spacing 250 mm Working depth 50 160 mm 5 3 Perm...

Page 36: ...ic fluid circuits of all standard tractor brands Control units Depending on the implement equipment 5 6 Noise development data The workplace related emission sound pressure level is lower than 70 dB A...

Page 37: ...Up the slope and down the slope Up the slope 15 Down the slope 15 5 Technical data Drivable slope inclination MG6158 EN II H 1 30 04 2021 33...

Page 38: ...or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total...

Page 39: ...the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mo...

Page 40: ...values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Check if the calculated loads are smaller or equal to the permissible loads Actual value ac...

Page 41: ...gned to the respective hydraulic functions of the pressure line of a tractor control unit Stickers are applied on the implement for the labels which illustrate the respective hydraulic functions The t...

Page 42: ...be faulty When coupling the hydraulic hose lines observe the coloured markings on the hydraulic plugs IMPORTANT Implement damage due to insufficient hydraulic oil return flow Only use DN16 lines for...

Page 43: ...lighting on the implement for proper function 1 CMS I 00001048 6 2 4 Coupling the 3 point mounting frame 1 Set the tractor lower links 1 to the same height 2 Couple the lower links 1 from the tractor...

Page 44: ...l the linch pin 1 for the side discs 2 Pull out the pin 2 1 2 CMS I 00002248 WARNING Risk of crushing Swivel the side discs carefully to the desired position 3 Swivel down the side discs CMS I 0000224...

Page 45: ...indle to the desired length using the hand lever 9 Set the locking pin 2 vertically 10 Swivel up the safety clip 11 Secure the safety clip with a linch pin 12 Set the swivelling lever horizontally 13...

Page 46: ...serves for orientation The scale value does not represent the working depth in centimetres 3 Adjust the working depth hydraulically using the green tractor control unit 1 2 CMS I 00002447 6 3 2 3 Adju...

Page 47: ...arrow 1 on the scale 2 shows the set working depth NOTE The scale value only serves for orientation The scale value does not represent the working depth in centimetres Adjust the working depth hydraul...

Page 48: ...rientation The scale value does not represent the working depth in centimetres Adjust the working depth hydraulically using the beige tractor control unit 1 2 CMS I 00002447 6 3 2 6 Adjusting the work...

Page 49: ...osen the bolts on the side guide plates 3 Adjust the height and longitudinal spacing of the side guide plates 4 Tighten the bolts 5 Check the setting when operating the implement 6 3 2 7 Adjusting the...

Page 50: ...ecure the trailing elements in the desired position with the linch pins CMS I 00002240 6 If the trailing element has an upper adjustment unit 1 adjust the upper adjustment unit in the same way CMS I 0...

Page 51: ...to the respective operating conditions The optimum adjustment can only be determined during field operation 1 Raise the implement 2 Release the linch pin 2 3 Hold the wheel mark eradicator by the rec...

Page 52: ...he operating conditions CMS I 00001967 Number Wheel mark eradicator coulter Operating conditions Pulling force requirement 1 Wing coulter Shallow loosening and levelling of medium silty soils High pul...

Page 53: ...il conditions One set of ballast weights consists of 4 elements each with a weight of 25 kg 1 Screw on the bracket 1 for the ballast weights with the clamp 2 at the centre of the rear frame carrier CM...

Page 54: ...in the elongated slot 3 Tighten the bolt 1 4 Check the distances when the implement is lowered CMS I 00000521 6 3 6 Removing the road safety bars 1 Remove the road safety bars from the rear harrow 2 T...

Page 55: ...pin 2 1 2 CMS I 00000800 WARNING Risk of crushing Swivel the side discs carefully to the desired position 3 Swivel up the side discs CMS I 00000799 4 Secure the side disc with a pin 5 Secure the pin w...

Page 56: ...ayload If the payload is exceeded the implement can be damaged or and it can result in uncontrolled driving behaviour of the tractor Carefully determine the payload of the implement Never exceed the p...

Page 57: ...draulic preloading hold the beige tractor control unit for 20 seconds 4 Put the tractor control unit in float position CMS I 00004475 7 3 Turning on the headlands 1 To prevent lateral loads when drivi...

Page 58: ...page 55 The wheel mark eradicator tool carriers are constantly working in the soil horizon Due to wear on the rotating tines the working depth of the soil tillage implement must be corrected The whee...

Page 59: ...s 1 to work deeper rotate the wheel mark eradicator bracket 2 by 180 degrees 2 1 CMS I 00003357 2 Release both linch pins and locking pins 2 3 Release the linch pin 3 4 Hold the wheel mark eradicator...

Page 60: ...ng pin with the linch pin 3 1 3 4 2 CMS I 00003339 8 2 The wheel mark eradicator tool carriers are constantly working in the soil horizon Due to wear on the rotating tines the working depth of the soi...

Page 61: ...003339 7 Loosen and remove the nuts for the clamp connection 2 8 Remove the wheel mark eradicator bracket 1 2 1 CMS I 00003337 9 Install the wheel mark eradicator bracket 1 rotated by 180 degrees 10 I...

Page 62: ...To prevent the tool carriers from constantly working in the soil horizon move the wheel mark eradicator to a higher position 15 Secure the wheel mark eradicator at the desired position with the locki...

Page 63: ...parking position 1 Remove the linch pin 3 2 Hold the wheel mark eradicator by the recessed grip 1 3 Remove the locking pin 2 4 Using the recessed grip move the wheel mark eradicator into the topmost p...

Page 64: ...ing the tractor away from the implement There must be enough space between the tractor and implement so that the supply lines can be uncoupled without obstructions Drive the tractor away from the impl...

Page 65: ...control lever on the tractor control unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 5 Hang the hydraulic hose lines 1 in t...

Page 66: ...c gangs relative to each other see page 63 Replacing the wheel mark eradicator coulter see page 67 daily Checking the top link pin and lower link pin see page 65 Every 50 operating hours weekly Checki...

Page 67: ...tached between the disc gangs The alignment of the disc gangs is suitable for the following Optimising the working depth of the disc gangs relative to each other Correcting lateral pull of the impleme...

Page 68: ...lock nuts CMS I 00003385 10 1 4 Checking the concave disc carrier connection INTERVAL After initial operation Check the bolts for tightness 1 1 1 1 200 Nm CMS I 00000531 CMS T 00002328 C 1 10 Repairi...

Page 69: ...link pin INTERVAL daily 1 Check the top link pins and lower link pins for cracks or broken areas 2 Replace the pins if there is significant wear 10 1 7 Checking the hydraulic hose lines INTERVAL Afte...

Page 70: ...or Every 3 months IMPORTANT The tool carriers become worn when constantly working in the soil When the wear limit of the wheel mark eradicator coulter has been exceeded the tool carriers constantly wo...

Page 71: ...1 Unscrew the nuts 1 2 Remove the bolts 2 3 Install a new wheel mark eradicator coulter 3 on the tool carrier or adjust the wheel mark eradicator coulter for the operating conditions 4 Insert the bolt...

Page 72: ...achine 10 2 1 Overview of lubrication points 1 CMS I 00002246 Every 50 operating hours 1 CMS I 00002245 CMS T 00002339 B 1 CMS T 00002340 B 1 10 Repairing the machine Lubricating the machine MG6158 EN...

Page 73: ...ure cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers Always main...

Page 74: ...be damaged during lifting and endanger safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capacity of the slings observe the specifications...

Page 75: ...10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 2...

Page 76: ...M30 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 12 2 Other applicable documents Tractor op...

Page 77: ...perating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In thi...

Page 78: ...Aids 30 B Ballasting Installing ballast weights 49 Ballast weights installing 49 Bolt tightening torques 71 C Calculating the tractor characteristics 34 Checking the lower link pin 65 Checking the top...

Page 79: ...ack width of the wheel mark eradicator 48 Adjusting the working depth 47 Replacing the wheel mark eradicator coulter 48 Product description Lighting and identification to the rear 29 Protective equipm...

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Page 82: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6158 EN II H 1 30 04 2021...

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