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Amazone Catros 4003-2TS, Original Operating Manual

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Amazone Catros 4003-2TS Original Operating Manual Download Page 50

6.3 Coupling the implement

6.3.1 Removing the safety device against unauthorised use

1.

Unlock the padlock.

2.

Remove the safety device against unauthorised
use from the hitch device.

CMS-I-00003534

6.3.2 Coupling the brake system

6.3.2.1 Coupling the hydraulic brake system

1.

Clean the hydraulic plug and hydraulic socket.

2.

Couple the hydraulic plug and hydraulic socket.

TROUBLESHOOTING

Is it difficult to couple the hydraulic plug and
hydraulic socket?

The pressure accumulator of the emergency
brake presses hydraulic oil into the hydraulic
lines.

1. Relieve the hydraulic pressure using the hand

pump on the brake valve of the emergency
brake.

CMS-I-00003560

CMS-T-00004246-H.1

CMS-T-00005089-A.1

CMS-T-00004317-B.1

CMS-T-00004319-B.1

6 | Preparing the machine

Coupling the implement 

MG6828-EN-II | N.1 | 13.08.2021

44

Summary of Contents for Catros 4003-2TS

Page 1: ...Original operating manual Trailed compact disc harrow CatrosXL 4003 2TS CatrosXL 5003 2TS CatrosXL 6003 2TS SmartLearning www amazone de ...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate ...

Page 3: ...tem 27 4 3 5 Parking brake 28 4 3 6 Wheel chocks 28 4 3 7 Safety chain 28 4 4 Lighting and identification for road travel 29 4 5 Warning symbols 30 4 5 1 Positions of the warning symbols 30 4 5 2 Layout of the warning symbols 32 4 5 3 Description of the warning symbols 32 4 6 Rating plates and CE marks 34 4 6 1 Rating plate on the implement 34 4 6 2 Rating plate on the running gear 34 4 7 Other in...

Page 4: ...s 60 7 4 Adjusting the working depth 60 7 4 1 Adjusting the working depth of the discs 60 7 4 2 Adjusting the working depth of the crushboard 62 7 4 3 Adjusting the working depth of the straw harrow 63 7 4 4 Adjust the working depth of the side guide plates 64 7 5 Adjusting the trailing elements 65 7 6 Aligning the implement horizontally 66 7 6 1 Aligning the implement horizontally with the suppor...

Page 5: ...compressed air tank 87 10 1 13 Cleaning the compressed air line filter 88 10 1 14 Checking the axle bolts 89 10 1 15 Checking the tyre inflation pressure 89 10 1 16 Checking the lower link hitch 89 10 1 17 Checking the ball coupling 90 10 1 18 Checking the drawbar eye 91 10 1 19 Checking the central lubrication 92 10 2 Cleaning the machine 92 10 3 Lubricating the implement 94 10 3 1 Overview of lu...

Page 6: ......

Page 7: ... Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indicates a threat with low risk for light or moderately severe physical injuries 1 1 2 Further instructions IMPORTANT Indicates a risk for damage to the implement CMS T 00000081 D 1 CMS T 005676 C 1 C...

Page 8: ...e specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Reaction to instruction 1 2 Instruction 2 1 1 3 2 Alternative instructions Alternative instructions are introduced with the word or CMS T 00000473 B 1 CMS T 005217 B 1 CMS T 005678 B 1 CMS T 000001...

Page 9: ...t require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point 2 1 1 5 Item numbers in figures A framed number in the text e g a 1 indicates an item number in an adjacent figure CMS T 005211 C 1 CMS T 005214 C 1 CMS T 000024 A 1 CMS T 000023 B 1 1 About thi...

Page 10: ...suggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co KG Technische Redaktion D 49202 Hasbergen E Mail td amazone de CMS T 00000616 B 1 CMS T 000059 C 1 1 About this operating manual Other applicable documents MG6828 EN II N 1 13 08 2021 4 ...

Page 11: ...nitial operation of the implement Before starting work also read and observe each section of the operating manual Keep the operating manual in a safe place Keep the operating manual available Hand over the operating manual to the subsequent user 2 1 2 Safe operating organisation 2 1 2 1 Personnel qualification 2 1 2 1 1 Requirements for all persons working with the machine If the machine is used i...

Page 12: ...s the prescribed driving permit 2 1 2 1 2 Qualification levels For working with the machine the following qualification levels are provided Farmer Agricultural helper As a matter of principle the activities described in this operating manual can be performed by persons with the qualification level Agricultural helper 2 1 2 1 3 Farmer Farmers use agricultural implement to cultivate fields They deci...

Page 13: ...o the work assignment from the farmer Agricultural helpers can be e g Seasonal workers and labourers Prospective farmers in training Employees of the farmer e g tractor driver Family members of the farmer Activity examples Driving the machine Adjusting the working depth 2 1 2 2 Workplaces and passengers Passengers Passengers can fall be run over and severely injured or killed due to machine moveme...

Page 14: ...lt in accidents and serious personal injury or even death Prepare the machine according to this operating manual Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death If you suspect or observe damage secure the tractor and implement Immediately fix any damage that can affect safety F...

Page 15: ...ction hearing protection face protection and eye protection Determine the personal protective equipment required for each job and have it ready Use only protective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding operating materials seed fertiliser crop protect...

Page 16: ...ssure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuries Before you uncouple the hydraulic hose lines or check for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualified speciali...

Page 17: ... objects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If people enter the danger area immediately switch off the engines and drives Before you work in the danger area of the implement secure the tractor and implement This also applies for quick checking work CM...

Page 18: ...ints between the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement When the implement is coupled onto the tractor make sure that the tractor s connecting device meets the implement requirements Couple the implement properly to the tractor CMS T 00002304 H 1 CMS T 00002320 D...

Page 19: ... tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast weights properly on the specified fixing points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch device and drawbar Drive in such a ...

Page 20: ...d and killed Only park the machine on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement Follow the instructions in the section Parking the implement Unsupervised parking Parked tractors with coupled implements that are insufficiently secured and unsupervised represent danger for people a...

Page 21: ...ath Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations ensure that the specialist workshop only uses conversion parts spare parts and special equipment approved by AMAZONE CMS T 00002305 D 1 CMS T 00002322 B 1 2 Safety and responsibility Basic safety ins...

Page 22: ...loads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking device Switch off all drives Actuate the parking brake Particularly on slopes additionally secure the machine against rolling away with wheel chocks Remove the ignition key and carry it with you ...

Page 23: ...ing to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawing grinding and cutting work on the frame...

Page 24: ...e 3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specialist workshops with suitably approved personnel to perform welding work on safety related components Only allow qualified personnel to perform welding work on all other components If you have doubts ...

Page 25: ...implement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the raised implement or raised implement parts Relieve pressure in the hydraulic hose lines by actuating the operating devices If you have to stand under the raised implement or components secure the raised i...

Page 26: ...re that the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a day for damage proper installation and functioning of the protective equipment If you are not sure if the protective equipment is properly installed and functional have the protective equipment check...

Page 27: ...ion so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the access steps and handrails always keep two hands and one foot or two feet and one hand on the machine When climbing up and down never hold onto the control elements Accidental actuation of control elemen...

Page 28: ...chine may be used and maintained only by persons who meet the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the machine The machine is solely intended for use in compliance with this operating manual Uses of the machine that are not described in this operating manual can lead to serious personal injuries or even death a...

Page 29: ...mplement overview 4 1 1 Implement with leading tools 12 8 2 10 17 1 11 19 6 7 9 14 20 16 18 13 15 3 4 5 CMS I 00003284 CMS T 00004248 E 1 CMS T 00006302 A 1 CMS T 00004260 B 1 4 Product description MG6828 EN II N 1 13 08 2021 23 ...

Page 30: ...system 10 Side disc 11 Left side guide plate 12 Discs 13 Threaded spindle for aligning the disc gangs 14 Leading tool 15 Working depth adjustment for leading tool 16 Threaded cartridge 17 Stop tap 18 Hand lever 19 Lighting and identification for road travel towards the front 20 Working depth indicator for the leading tool 4 1 2 Implement with support wheels 7 5 1 2 3 4 8 6 CMS I 00004502 CMS T 000...

Page 31: ...button 2 Threaded cartridge 3 Segment distributor head 4 Spreading elements 5 Platform 6 Ladder 7 Holder for calibration scale 4 2 Special equipment Special equipment is equipment that is not fitted on the implement or is only available in certain markets The sales documents provide information on the equipment of your implement or consult your dealer for more detailed information CMS T 00006304 A...

Page 32: ...ulic brake system Clearer system Side guide plate Safety chain Harrow system Support wheels Transport box Counter Ballast weights 4 3 Protective equipment 4 3 1 Road safety bars To protect from injuries during road transport the road safety bar covers the tines on the rear harrow CMS I 00000088 CMS T 00004266 C 1 CMS T 00000612 C 1 4 Product description Protective equipment MG6828 EN II N 1 13 08 ...

Page 33: ...e brakes the implement The brake valve is triggered by a ripcord 1 The ripcord is fastened to the brake valve 3 via a spring cotter pin 2 The brake valve has a hand pump 4 1 2 3 4 CMS I 00003286 4 3 4 Brake valve for pneumatic brake system If the compressed air lines are disconnected from the implement the brake valve brakes the implement The brake valve has a release valve 2 with a control knob 1...

Page 34: ...cks The wheel chocks prevent the uncoupled implement from rolling away CMS I 00003288 4 3 7 Safety chain Depending on country specific regulations implements are equipped with a safety chain CMS I 00003562 CMS T 00004275 A 1 CMS T 00004297 A 1 CMS T 00001425 A 1 4 Product description Protective equipment MG6828 EN II N 1 13 08 2021 28 ...

Page 35: ... to the rear 1 Triangular warning sign 2 Rectangular warning sign 3 Rear lights brake lights and turn indicators 4 Yellow reflectors 3 2 1 4 CMS I 00003575 Lighting and identification to the front 1 Rectangular warning sign 2 White reflectors 1 2 CMS I 00004522 CMS T 00004259 B 1 4 Product description Lighting and identification for road travel MG6828 EN II N 1 13 08 2021 29 ...

Page 36: ...4 MD100 MD100 MD078 MD225 MD078 MD217 MD100 MD097 MD082 MD095 MD102 MD123 MD096 MD100 MD174 MD084 MD235 MD174 MD235 CMS I 00003528 MD084 MD084 CMS I 00003482 CMS T 00004255 D 1 CMS T 00004257 C 1 4 Product description Warning symbols MG6828 EN II N 1 13 08 2021 30 ...

Page 37: ...MD101 MD100 MD082 MD084 MD101 MD100 CMS I 00003531 MD078 MD082 CMS I 00004516 4 Product description Warning symbols MG6828 EN II N 1 13 08 2021 31 ...

Page 38: ...ngular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger 1 2 CMS I 00000416 4 5 3 Description of the warning symbols MD 225 Risk of crushing when coupling the tractor and the implement Make sure that there is nobody standing in the danger area CMS I 00000474 MD 217 Danger due to the implement tipping over Never park the implement in transport position CMS I...

Page 39: ...olling away To do so use the parking brake and or wheel chocks CMS I 00000458 MD 235 Danger due to incorrect tightening torque Tighten the bolted connections to the specified tightening torque MD235 270 Nm CMS I 00003267 MD 101 Risk of accidents due to improperly attached lifting equipment Only attach the lifting equipment at the marked positions CMS I 00002252 4 Product description Warning symbol...

Page 40: ... running gear 1 Vehicle identification number 2 Implement identification number 3 Product name 4 Basic weight in kg 5 Permissible drawbar load in kg 6 Permissible axle load in kg 7 Permissible system pressure in bar 8 Permissible total weight in kg 9 Factory 10 Model year 1 2 7 3 4 5 6 8 9 10 CMS I 00002639 CMS T 00004498 D 1 CMS T 00004505 E 1 CMS T 00004499 B 1 4 Product description Rating plate...

Page 41: ...e hydraulic drawbar is locked in position 0 and open in position 1 ME1197 1 0 CMS I 00003535 4 8 Threaded cartridge The threaded cartridge contains the following items Documents Aids CMS I 00002306 CMS T 00004953 B 1 CMS T 00004952 A 1 CMS T 00001776 B 1 4 Product description Other information on the implement MG6828 EN II N 1 13 08 2021 35 ...

Page 42: ...ty distance without front rack 1200 mm 1200 mm 1200 mm Centre of gravity distance with front rack 1840 mm 1840 mm 1840 mm 5 2 Soil tillage tool CatrosXL 4003 2TS CatrosXL 5003 2TS CatrosXL 6003 2TS Number of discs 32 40 48 Thickness of the discs 6 mm Disc diameter 610 mm Working depth 50 160 mm Wear limit of the discs 430 mm 5 3 Permitted mounting categories Lower link mounting Category 3 Category...

Page 43: ...r GreenDrill At least 30 l min at 150 bar Implement hydraulic oil HLP68 DIN51524 The hydraulic fluid is suitable for the combined hydraulic fluid circuits of all standard tractor brands Control units Depending on the implement equipment 5 6 Noise development data The workplace related emission sound pressure level is lower than 70 dB A measured in operating condition at the ear of the tractor driv...

Page 44: ... the slope On left in direction of travel 15 On right in direction of travel 15 Up the slope and down the slope Up the slope 15 Down the slope 15 CMS T 00002297 C 1 5 Technical data Drivable slope inclination MG6828 EN II N 1 13 08 2021 38 ...

Page 45: ...TL kg Tractor empty weight TV kg Front axle load of the operational tractor without mounted implement or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast FH kg Drawbar load CMS T 00004237 K 1 CMS T 00004592 B 1 CMS T 00004868 C 1 6 Preparing the machine MG6828 EN II N 1 13 08 ...

Page 46: ...een the centre of gravity of the front mounted implement or the front ballast and the centre of the lower link connection b m Wheelbase c m Distance between the centre of the rear axle and the centre of the lower link connection 1 Calculate the minimum front ballasting G F c T b 0 2 T b a b G G Vmin H V L Vmin Vmin CMS I 00003504 2 Calculate the actual front axle load T G a b T b F c b T T Vtat V ...

Page 47: ...ermined values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Make sure that the calculated loads are smaller or equal to the permissible loads Actual value according to calculation Permitted value according to tractor operating manual Tyre load capacity for two tractor tyres Minimum front ballasting kg kg Total weight kg kg Front axle load kg...

Page 48: ... eye compatible only with form Y hole Ø 50 mm Drawbar eye Centre hole Ø 50 mm Eyelets Ø 30 41 mm Swinging drawbar Category 2 Drawbar eye Centre hole 50 mm Eyelets Ø 30 mm Socket 40 mm 40 mm 50 mm Swinging drawbar Drawbar eye Swinging drawbar Piton fix Drawbar eye Centre hole 50 mm Eyelets Ø 30 mm Pivoting drawbar eye compatible only with form Y hole Ø 50 mm Non swivel clevis coupling Pivoting draw...

Page 49: ...ARNING Risk of accident due to exceeded payload If the payload is exceeded the implement can be damaged or and it can result in uncontrolled driving behaviour of the tractor Carefully determine the payload of the implement Never exceed the payload of the implement Maximum payload Permissible technical implement weight tare weight 1 Read the permissible technical implement weight from the rating pl...

Page 50: ...ydraulic socket 2 Couple the hydraulic plug and hydraulic socket TROUBLESHOOTING Is it difficult to couple the hydraulic plug and hydraulic socket The pressure accumulator of the emergency brake presses hydraulic oil into the hydraulic lines 1 Relieve the hydraulic pressure using the hand pump on the brake valve of the emergency brake CMS I 00003560 CMS T 00004246 H 1 CMS T 00005089 A 1 CMS T 0000...

Page 51: ... the brake line 2 from the empty coupling 5 Couple the red coupling head with the coupling marked in red on the tractor 1 2 CMS I 00003559 6 3 3 Coupling the hydraulic hose lines All hydraulic hoses are equipped with handles The handles have colour markings with a code number or a code letter The markings are assigned to the respective hydraulic functions of the pressure line of a tractor control ...

Page 52: ...le acting Yellow Running gear Lift Lower Double acting Yellow 3 4 Drawbar Lift Lower Double acting Green Working depth of the concave discs Increase Reduce Double acting Beige 3 4 Working depth of the crushboard Increase Reduce Double acting Beige 3 4 Cutting roller Lower Lift Double acting Beige 3 4 Working depth of the straw harrow Increase Reduce Double acting 6 Preparing the machine Coupling t...

Page 53: ...t the pressureless hydraulic return flow correctly Install the supplied coupling sleeve on the pressureless hydraulic oil return 1 Depressurise the hydraulic system between the tractor and the implement using the tractor control unit 2 Clean the hydraulic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the marking 2 The hydraulic plugs lock perceptibl...

Page 54: ...I 00001048 6 3 5 Coupling the power supply for the central lubrication 1 Connect the plug 1 for the power supply to the central lubrication 1 CMS I 00004518 2 If a different plug is used connected the lines as shown NOTE Black Brown The direction of rotation of the pump must match with the arrow on the tank 12 V CMS I 00004517 CMS T 00001399 C 1 CMS T 00006309 C 1 6 Preparing the machine Coupling ...

Page 55: ...le the tractor lower links from the tractor seat 4 Check whether the lower link catch hooks 2 are correctly locked 5 Lock the tractor lower links laterally 1 2 CMS I 00003346 6 3 6 3 Swivelling up the jack 1 To unload the jack slightly raise the implement using the lower link 2 Pull out the linch pin from the pin 3 Pull out the pin 4 Swivel up the jack 5 Insert the pin 6 Secure the pin with a linc...

Page 56: ...aulic drawbar 2 Drive the tractor towards the implement 3 To rest the ball coupling on the hitch ball lower the hydraulic drawbar using the yellow tractor control unit CMS I 00003558 6 3 7 3 Swivelling up the jack 1 To unload the jack Slightly lift the implement using the yellow tractor control unit 2 Pull out the linch pin from the pin 3 Pull out the pin 4 Swivel up the jack 5 Insert the pin 6 Se...

Page 57: ...er s cab CMS I 00003217 6 3 9 Fastening the safety chain Depending on country specific regulations implements are equipped with a safety chain Fasten the safety chain on the tractor as prescribed CMS I 00003533 CMS T 00004425 C 1 CMS T 00004293 B 1 6 Preparing the machine Coupling the implement MG6828 EN II N 1 13 08 2021 51 ...

Page 58: ...the implement for operation 6 4 1 Unfolding the sections 1 Completely raise the implement 2 Pull on the pull rope for the hydraulic unfolding safety mechanism and actuate the blue tractor control unit The sections unfold 3 Unfold the sections up to the end position CMS T 00004296 B 1 CMS T 00004298 B 1 CMS T 00004238 G 1 CMS T 00004426 C 1 6 Preparing the machine Preparing the implement for operat...

Page 59: ...ue to the variance in the metered material AMAZONE recommends calibrating the spread rate after each filling 1 CMS I 00003085 9 Push up the ladder 10 Lock the ladder locking mechanism with the lever 11 Check the stop 1 of the ladder locking mechanism 1 CMS I 00003067 6 4 3 Installing ballast weights The ballast weights optimise the penetration of the discs into the soil under dry and extremely har...

Page 60: ...her respectively CMS I 00000533 6 4 4 Adjusting the scraper to the roller The scrapers on the roller are set at the factory The scrapers can be adapted to the working conditions NOTE Permitted distances A between the roller element and scraper Wedge ring roller 12 mm 2 mm Wedge ring roller with matrix tyre profile 13 mm 2 mm Tooth packer roller at least 1 mm A CMS I 00002071 CMS T 00000076 C 1 6 P...

Page 61: ... 6 4 5 Adjusting the central lubrication Pause times Blue rotary knob 1 2 3 4 5 6 7 8 9 A B C D E F Hours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Lubrication times Red rotary knob 1 2 3 4 5 6 7 8 9 A B C D E F Minutes 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 CMS T 00006314 B 1 6 Preparing the machine Preparing the implement for operation MG6828 EN II N 1 13 08 2021 55 ...

Page 62: ...s interrupted during a pause time the pause time will be continued 1 Adjust the pause times using the blue rotary knob 2 Adjust the lubricating times using the red rotary knob MAX MIN 4 2 CMS I 00004514 6 5 Preparing the machine for road travel 6 5 1 Swivelling down the running gear 1 Completely swivel down the running gear with the yellow tractor control unit 1 2 CMS I 00003319 2 To switch off th...

Page 63: ...ck for firm seating 5 If the tensioners do not provide enough tension guide the tensioner through the tine coils CMS I 00000517 6 5 4 Folding the sections 1 Set the working depth of the discs to the minimum 2 Completely lift the implement with the lower link or the hydraulic drawbar 3 Actuate the blue tractor control unit The sections fold 4 Fold the sections up to the end position CMS T 00004963 ...

Page 64: ...rive the tractor and implement onto a level surface 2 Open the stop tap on the hydraulic drawbar 3 Align the implement horizontally using the hydraulic drawbar The horizontal alignment of the hydraulic drawbar is secured with spacer elements 4 Remove the linch pin 1 5 Pull out the pin 2 6 Swivel down the required spacer elements 3 7 Insert the pin 8 Secure the pin with a linch pin 9 Close the stop...

Page 65: ...ate the blue tractor control unit The sections unfold 3 Unfold the sections up to the end position 7 2 Swivelling up the running gear REQUIREMENTS Sections unfolded see page 52 Completely swivel up the running gear with the yellow tractor control unit CMS T 00004288 E 1 CMS T 00004426 C 1 CMS T 00004876 B 1 7 Using the machine MG6828 EN II N 1 13 08 2021 59 ...

Page 66: ...htly raise the implement 2 Insert the hand lever 1 3 Secure the hand lever with a linch pin 4 Remove the linch pin 3 5 Engage the swivelling lever 5 according to the desired direction of rotation 6 Remove the linch pin 6 7 Swivel down the safety clip 7 Adjustment spindle Working depth shorten increase lengthen reduce 8 Set the adjustment spindle to the desired length using the hand lever 1 3 5 4 6...

Page 67: ...the discs NOTE If a uniform working depth cannot be adjusted the hydraulic cylinders must be synchronised 1 To synchronise the hydraulic cylinders completely extend the hydraulic cylinders with the green tractor control unit 2 Hold the green tractor control unit for 10 seconds The hydraulic cylinders will be synchronised The arrow 1 on the scale 2 shows the set working depth NOTE The scale value o...

Page 68: ...n 1 2 Use the crank 2 to change the working depth 3 Read the working depth on the read off edge 3 of the scale 4 4 When the desired working depth has been set secure the crank with a linch pin 2 4 3 1 CMS I 00002053 7 4 2 2 Hydraulic adjustment of the crushboard working depth The arrow 1 on the scale 2 shows the set working depth NOTE The scale value only serves for orientation The scale value doe...

Page 69: ... The arrow 1 on the scale 2 shows the set working depth NOTE The scale value only serves for orientation The scale value does not represent the working depth in centimetres Adjust the working depth hydraulically using the beige tractor control unit 1 2 CMS I 00002447 7 4 3 3 Adjusting the aggressiveness of the straw harrow 1 Pull out both linch pins of a harrow beam 2 Turn the harrow beam to the d...

Page 70: ...s and via the hole patterns CMS I 00003484 CMS I 00003277 IMPORTANT Damage due to the side guide plates being set too deep Set the side guide plates at a distance of at least 30 mm from the ground 1 Slightly raise the implement 2 Loosen the bolts on the side guide plates 3 Adjust the height and longitudinal spacing of the side guide plates 4 Tighten the bolts 5 Check the setting when operating the...

Page 71: ...justment unit 4 Using the setting lever adjust the trailing elements to the desired height 5 Secure the trailing elements in the desired position with the linch pins CMS I 00002240 6 If the trailing element has an upper adjustment unit 1 adjust the upper adjustment unit in the same way CMS I 00002243 CMS T 00002429 E 1 7 Using the machine Adjusting the trailing elements MG6828 EN II N 1 13 08 2021...

Page 72: ... a level surface 2 Lower the implement on the support wheels 3 Put the lower links or hydraulic drawbar in the float position 4 Check that the implement is aligned horizontally using a spirit level 5 If the implement is not standing horizontally check the setting of the support wheels see page 71 7 6 2 Aligning the implement horizontally with lower link hitch A spirit level is attached to the impl...

Page 73: ...lic drawbar The horizontal alignment of the hydraulic drawbar is secured with spacer elements 4 Remove the linch pin 1 5 Pull out the pin 2 6 Swivel down the required spacer elements 3 7 Insert the pin 8 Secure the pin with a linch pin 9 Close the stop tap on the hydraulic drawbar 1 2 3 CMS I 00003548 7 7 Lowering the cutting roller The cutting roller chops up crop residues and catch crops The cut...

Page 74: ...tching or jumping during operation The vibration compensation consists of a stop tap and a hydraulic valve that are connected to the hydraulic cylinder of the running gear 1 Open the stop tap 1 on the hydraulic cylinder of the vibration compensation 2 1 2 CMS I 00003319 2 Lower the running gear down to 20 30 cm above the ground using the yellow tractor control unit 3 Put the tractor control unit i...

Page 75: ...ng gear for road transport or longer driving on the headlands 1 To prevent lateral loads when driving in curves on the headlands Lift the soil tillage implements and support wheels using the lower link or hydraulic drawbar The roller supports the implement 2 When the direction of the implement matches that of the direction of travel Lower the soil tillage implements and the support wheels CMS T 00...

Page 76: ... working depth is uneven across the entire implement width The hydraulic cylinders have different lengths see page 71 Grease emerging on the pump for the central lubrication Incorrect power supply to the lubrication pump Ensure power supply of 9 6 V 15 6 V Pause times that are too long and lubricating times that are too short Adjust the pause times and lubricating times see Adjusting the central l...

Page 77: ...using the hexagonal profile 2 4 Tighten the lock nut 1 2 CMS I 00003204 8 2 The working depth is uneven across the entire implement width The hydraulic cylinders have different lengths 1 completely extend the hydraulic cylinders with the green tractor control unit 2 Hold the green tractor control unit for 10 seconds The hydraulic cylinders will be synchronised CMS T 00004987 B 1 CMS T 00005120 A 1...

Page 78: ...y lubrication points 5 Reinstall the grease nipple on the faulty lubrication point 6 Pump in grease again through the grease nipple 1 7 Check the cleaned lubrication points for emerging grease 8 Repeat the procedure on all of the distributors MAX MIN 1 CMS I 00004521 When all of the faulty lubrication points have been cleaned the central lubrication system can be tested over a longer period of tim...

Page 79: ...e with the hand crank CMS I 00003352 9 2 Placing the wheel chocks 1 Take the wheel chocks out from the holder 2 Place the wheel chocks under the wheels CMS I 00003547 CMS T 00004264 E 1 CMS T 00004300 B 1 CMS T 00004316 B 1 9 Parking the machine MG6828 EN II N 1 13 08 2021 73 ...

Page 80: ...e pin with a linch pin CMS I 00003351 9 3 2 Uncoupling the tractor s lower link 1 Relieve the tractor s lower link 1 2 Release the lower link catch hook 2 3 Uncouple the tractor lower links from the implement from the tractor seat 4 Drive the tractor forward 1 2 CMS I 00003346 CMS T 00004572 D 1 CMS T 00004573 C 1 CMS T 00004574 D 1 9 Parking the machine Uncoupling the lower link hitch MG6828 EN I...

Page 81: ...wn the jack 6 Insert the pin 7 Secure the pin with a linch pin CMS I 00003551 9 4 2 Uncoupling the drawbar eye 1 Open the stop tap on the hydraulic drawbar 2 Relieve the drawbar eye using the yellow tractor control unit 3 Uncouple the drawbar eye from the clevis coupling of the tractor CMS I 00003557 CMS T 00004576 B 1 CMS T 00004577 B 1 CMS T 00004578 B 1 9 Parking the machine Uncoupling the ball...

Page 82: ... the yellow tractor control unit CMS I 00003558 9 5 Uncoupling the power supply 1 Pull out the plug 1 for the power supply 1 CMS I 00001048 2 Hang the plugs 1 in the hose cabinet 1 CMS I 00001248 CMS T 00004579 B 1 CMS T 00001402 D 1 9 Parking the machine Uncoupling the power supply MG6828 EN II N 1 13 08 2021 76 ...

Page 83: ...9 7 1 Uncoupling the pneumatic brake system 1 Open the cover of the coupling heads on the tractor 2 Uncouple the red coupling head of the brake line 2 from the tractor 3 Couple the red coupling head with the empty coupling on the implement 4 Uncouple the yellow coupling head of the brake line 1 from the tractor 5 Couple the yellow coupling head with the empty coupling on the implement 1 2 CMS I 00...

Page 84: ...from the tractor 2 Uncouple the hydraulic plug from the hydraulic socket CMS I 00003560 9 8 Releasing the safety chain Release the safety chain from the tractor CMS I 00003554 CMS T 00004571 B 1 CMS T 00004315 B 1 9 Parking the machine Releasing the safety chain MG6828 EN II N 1 13 08 2021 78 ...

Page 85: ...authorised use 1 Put the safety device against unauthorised use on the hitch device 2 Put on the padlock CMS I 00003534 CMS T 00005090 A 1 9 Parking the machine Putting on the safety device against unauthorised use MG6828 EN II N 1 13 08 2021 79 ...

Page 86: ...ressed air line filter see page 88 as required Replacing the discs see page 81 Aligning the disc gangs relative to each other see page 82 Checking the tyre inflation pressure see page 89 daily Draining the compressed air tank see page 87 Checking the compressed air tank see page 87 Checking the central lubrication see page 92 Every 3 months Checking the brake pads see page 86 Cleaning the compress...

Page 87: ... bolts see page 89 Every 500 operating hours Every 6 months Checking the lower link pins see page 83 Every 1000 operating hours Every 12 months Checking the hub bearing see page 85 10 1 2 Replacing the discs INTERVAL as required REQUIREMENTS The wear limit specified in the technical data has been reached 1 Slightly raise the implement 2 Loosen the 4 bolts 1 for the disc fastening 3 Remove the wash...

Page 88: ...ng the working depth of the disc gangs relative to each other Correcting lateral pull of the implement Preventing uneven wear of the discs 1 Align the implement horizontally 2 Set the working depth of the disc gangs to the smallest value The discs are not standing on the ground 3 Loosen the lock nuts 1 on all of the adjustment spindles 4 Align the disc gangs using the hexagonal profile 2 on the ad...

Page 89: ...s need to be replaced pay attention to the alignment of the bolts Check the roller bearing 2 for ease of movement 2 2 1 1 CMS I 00000099 10 1 6 Checking the lower link pins INTERVAL Every 500 operating hours or Every 6 months 1 Check the lower link pins for cracks or broken areas 2 Replace the pins if there is significant wear CMS T 00002329 B 1 CMS T 00004233 A 1 10 Repairing the machine Maintain...

Page 90: ...deformation 2 Check the hydraulic hose lines for leaks Hydraulic hose lines must not be more than 6 years old 3 Check the manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hose lines immediately replaced at a specialist workshop 5 Retighten loose bolted connections CMS T 00002331 B 1 10 Repairing the machine Maintaining the machine MG6828 EN II N 1 13 08 2021 84 ...

Page 91: ...d the sections up to the end position 4 Lift the running gear by a few centimetres using the yellow tractor control unit or Lift the support wheels by a few centimetres using the lower link or hydraulic drawbar The wheels of the running gear or the support wheels can rotate freely 5 Checking the bearing clearance of the wheel hubs with levers 6 If the wheel hub bearing has play have the wheel hub ...

Page 92: ...ry 200 operating hours or Every 3 months Test criteria Setpoints Pressure drop in the pneumatic brake system maximum of 0 15 bar in 10 minutes Air pressure in the compressed air tank 6 bar 8 2 bar Brake cylinder pressure 0 bar when the brake is not actuated 1 Check the compressed air lines and bellows for damage 2 Have damaged components replaced by a specialist workshop 3 Have the specified test ...

Page 93: ...sed air tank for damage and corrosion 2 If the compressed air tank is damaged or corroded have the compressed air tank replaced by a specialist workshop 3 Check the tensioning belts of the compressed air tank 4 If the tensioning belts are loose tighten the tensioning belts with nuts 5 If the tensioning belts are damaged or cannot be tightened have the tensioning belts replaced by a specialist work...

Page 94: ...ng plate 3 and turn it to the side over the rubber seal 4 4 3 2 1 CMS I 00003574 4 Remove the rubber seal 5 Replace damaged parts 6 Clean the sealing surfaces seal ring and compressed air line filter 7 Grease the sealing surfaces seal ring and compressed air line filter CMS I 00003573 8 Check the position of the seal ring 9 Reassemble in the reverse sequence CMS I 00003572 CMS T 00004590 B 1 10 Re...

Page 95: ...Check the tyre inflation pressure according to the specifications on the stickers 10 1 16 Checking the lower link hitch INTERVAL Every 50 operating hours Lower link hitch Wear dimension Fixing bolts Quantity Bolt tightening torques Category 3 34 5 mm M20 8 8 8 420 Nm Category 4 48 mm M20 8 8 8 420 Nm Category 4N 48 mm M20 8 8 8 420 Nm Category K700 56 mm M20 8 8 8 420 Nm CMS T 00004966 B 1 CMS T 0...

Page 96: ...17 41 5 mm M16 10 9 6 300 Nm D40 LI006 42 5 mm M20 8 8 8 395 Nm D46 LI034 48 mm M20 10 9 12 550 Nm D50 LI037 60 mm M16 12 9 4 340 Nm D50 LI010 51 5 mm M16 10 9 8 300 Nm D50 LI059 51 5 mm M20 10 9 4 560 Nm D50 LI011 51 5 mm M20 8 8 8 410 Nm D50 LI060 52 5 mm M20 10 9 8 560 Nm D51 LI039 53 mm M20 10 9 12 600 Nm D58 LI031 60 mm M20 10 9 12 550 Nm D62 LI007 63 5 mm M20 10 9 8 590 Nm D79 LI021 81 mm M2...

Page 97: ...m M16 10 9 8 300 Nm D50 LI059 51 5 mm M20 10 9 4 560 Nm D50 LI011 51 5 mm M20 8 8 8 410 Nm D50 LI060 52 5 mm M20 10 9 8 560 Nm D51 LI039 53 mm M20 10 9 12 600 Nm D58 LI031 60 mm M20 10 9 12 550 Nm D62 LI007 63 5 mm M20 10 9 8 590 Nm D79 LI021 81 mm M20 10 9 12 550 Nm 1 Check the drawbar eye for damage deformation cracks and wear 2 Have the damaged drawbar eye replaced by a specialist workshop 3 Ch...

Page 98: ...et of the high pressure cleaner or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or hot water high pressure cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers Always maintain a minimum distance of 300...

Page 99: ...Clean the machine with a high pressure cleaner or a hot water high pressure cleaner 10 Repairing the machine Cleaning the machine MG6828 EN II N 1 13 08 2021 93 ...

Page 100: ...cation schedule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Press the dirty grease completely out of the bearings CMS T 00004967 B 1 10 Repairing the machine Lubricating the implement MG6828 EN II N 1 13 08 2021 94 ...

Page 101: ...of lubrication points 3 4 1 2 6 7 8 9 5 CMS I 00003571 Every 50 operating hours 1 2 CMS I 00003569 CMS I 00002245 3 4 CMS T 00004969 B 1 10 Repairing the machine Lubricating the implement MG6828 EN II N 1 13 08 2021 95 ...

Page 102: ...3568 CMS I 00003567 6 7 CMS I 00003563 CMS I 00003565 8 9 CMS I 00003566 CMS I 00003564 Every 200 operating hours 5 CMS I 00004519 10 Repairing the machine Lubricating the implement MG6828 EN II N 1 13 08 2021 96 ...

Page 103: ...y 500 operating hours 1 Remove the wheel hub cap from the wheel hub 2 Fill up the wheel hub cap with grease 3 Put the wheel hub cap on the wheel hub CMS T 00004970 A 1 10 Repairing the machine Lubricating the implement MG6828 EN II N 1 13 08 2021 97 ...

Page 104: ...the machine 11 1 1 Loading the implement with a crane The implement has 6 lashing points for slings for lifting CMS I 00003576 CMS T 00004524 C 1 CMS T 00004262 C 1 CMS T 00004263 C 1 11 Transporting the machine MG6828 EN II N 1 13 08 2021 98 ...

Page 105: ...r safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capacity of the slings observe the specifications in the following table Required load bearing capacity per sling 2000 kg 1 Attach the slings for lifting on the intended lashing points 2 Slowly lift the implement 11 Transporting the machine Loading the machine MG6828 EN II N 1 13 08 2021...

Page 106: ...table tractor using the coupling device Manoeuvre the implement only at walking speed If the implement s brake system is uncoupled the implement is braked Relieve the pressure in the brake system using the hand pump on the brake valve CMS T 00005208 A 1 11 Transporting the machine Manoeuvring the implement MG6828 EN II N 1 13 08 2021 100 ...

Page 107: ... 10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 290 405 485 M18x1 5 325 460 550 M20 30 410 580 690 M20x1 5 460 640 770 CMS T 00004228 A 1 CMS T 00000373 B 1 12 Appendix MG6828 EN II N 1 13 08 2021 101 ...

Page 108: ...M30 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 12 2 Other applicable documents Tractor operating manual Operating manual for the GreenDrill GD 501 CMS T 00004229 A 1 12 Appendix Other applicable documents MG6828 EN II N 1 13 08 2021 102 ...

Page 109: ...perating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this operating manual the designation tractor is always used even for other agricultural tractor units Implements are mounted on the tractor or towed by the tractor 13 Directories MG6828 EN II N 1 13 08 ...

Page 110: ...ballast weights 53 Ballast weights installing 53 Ball coupling uncoupling 76 Bolt tightening torques 101 Brake valve 27 27 C Central lubrication adjustment 55 Checking the lower link pin 83 Cleaning 92 Contact data Technical editing 4 Coupling Tractor lower link 49 Cutting roller lowering 67 D Dimensions 36 Discs Checking the disc carrier connection 82 replacing 81 Technical data 36 Documents 35 D...

Page 111: ...7 uncoupling 77 Power supply coupling 48 uncoupling 76 Product description 23 Protective equipment Road safety bars 26 R Rating plate on the implement 34 Rear axle load calculation 39 Rear harrow on the headlands 69 Repairs 80 Road safety bars attachment 57 Description 26 removing 60 Rollers Adjusting the scraper 54 checking 83 on the headlands 69 S Safety chain releasing 78 Side discs adjustment ...

Page 112: ...n switching on 68 W Warning symbols Description 32 Layout 32 Positions 30 Wheel chocks placing 73 Working depth adjusting manually 60 hydraulically 61 Side discs adjusting 62 Working depth adjustment Synchronising the hydraulic cylinders 61 Working speed 37 13 Directories Index MG6828 EN II N 1 13 08 2021 106 ...

Page 113: ......

Page 114: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6828 EN II N 1 13 08 2021 ...

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